Efficient kiln for glass bottle production

By introducing the design of rocking plates and heating elements in the kiln, the problem of material accumulation after kiln feeding is solved, the hot melting efficiency is improved and the kiln cleaning process is simplified.

CN223422561UActive Publication Date: 2025-10-10HARBIN HONGWEI BOLI PROD TECH DEV CO LTD
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Patent Information

Application Number
CN202421650726.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-10-10
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing kiln has material accumulation after feeding, which leads to reduced hot melting efficiency.

Method used

A kiln structure consisting of a rocking plate and a heating element was designed. The rocking plate evenly distributes and preheats the raw materials through reciprocating swing. Combined with the design of an inclined plate and a sliding valve plate, the hot melt efficiency is improved and cleaning is facilitated.

Benefits of technology

The reciprocating swing of the rocking plate and the preheating effect of the heating element increase the melting speed of the raw materials, reduce material accumulation, improve the hot melting efficiency, and facilitate the cleaning of the kiln.

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Abstract

The utility model relates to the field of glass production, in particular to an efficient kiln for glass bottle production, which aims to solve the technical problem that the hot melting efficiency is greatly reduced due to material accumulation after feeding of the kiln in the prior art, and comprises a kiln, a kiln heat source positioned at the lower part, a kiln cover covered on the upper part of the kiln, and a discharge hole formed in the side wall of one end of the kiln, one side of the kiln cover opposite to the discharge port is communicated with a feed pipe, the side wall of the kiln on the side of the feed pipe is rotatably connected with a rocking shaft, the rocking shaft is connected with a rocking plate, the rocking plate can block the lower end of the feed pipe, the rocking shaft is connected with reciprocating power, a heating element is arranged in the rocking plate, and raw materials fall on the rocking plate after entering and fall at different positions along with reciprocating swing of the rocking plate. The heating element is arranged in the rocking plate and used for preheating the raw materials, the hot melting efficiency is greatly improved through combination of the heating element and the rocking plate, discharging of upper-layer clear liquid or lower-layer precipitation liquid can be switched through the slidable valve plate, and the kiln is convenient to clean.
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Description

Technical Field

[0001] The utility model relates to the field of glass production, in particular to a high-efficiency kiln for producing glass bottles. Background Art

[0002] Glass kilns are essential melting devices in the glass manufacturing industry, used to melt glass raw materials and produce various glass products. The design and operation of glass kilns have a decisive impact on the quality and production efficiency of glass. Glass kilns are widely used in the glass manufacturing industry, including the production of flat glass, container glass, specialty glass, etc. Different types of glass kilns are suitable for different production needs. For example, crucible kilns are suitable for melting small-volume, high-variety, or frequently changing glass materials, while continuous tank kilns are suitable for large-scale, high-efficiency, continuous production.

[0003] In the prior art, raw materials are piled up after the kiln is fed, which greatly reduces the hot melting efficiency. The utility model solves the above problem. Utility Model Content

[0004] The utility model aims to solve the technical problem in the prior art that materials are accumulated after feeding into the kiln, which greatly reduces the hot melting efficiency, and thus provides a high-efficiency kiln for glass bottle production.

[0005] A highly efficient kiln for producing glass bottles comprises: a kiln, a kiln heat source located at the lower part, a kiln cover covering the upper part of the kiln, a side wall at one end of the kiln provided with a discharge port, a side of the kiln cover opposite to the discharge port being connected to a feed pipe, a kiln side wall on the feed pipe side being rotatably connected to a rocking shaft, the rocking shaft being connected to a rocking plate, the rocking plate being capable of blocking the lower end of the feed pipe, the rocking shaft being connected to a reciprocating power, and a heating element being provided in the rocking plate.

[0006] Furthermore, a rocking plate groove is provided on the lower surface of the kiln cover, and the rocking plate is embedded in the rocking plate groove when it is located at the upper part.

[0007] Furthermore, the two ends of the rocking shaft are respectively connected to rocking arms, the end of the rocking arm is hinged with a telescopic end of a hydraulic cylinder, and a fixed end of the hydraulic cylinder is rotatably connected to the support shafts on both sides of the kiln, and the support shafts on both sides are connected to the side walls of the kiln.

[0008] Furthermore, the bottom wall of the kiln is connected with an inclined plate, which is inclined downward from the feed pipe to the discharge port.

[0009] Furthermore, a valve plate is slidably connected in the discharge port, the upper surface of the valve plate is connected to two telescopic ends of a hydraulic cylinder, and the two fixed ends of the hydraulic cylinder are connected to the kiln cover.

[0010] Beneficial effects of the utility model:

[0011] After the raw materials enter, they fall onto the rocking plate and fall to different positions as the rocking plate swings back and forth, so that the materials at the head end will not accumulate. A heating element is installed inside the rocking plate to preheat the raw materials. The combination of the two greatly improves the hot melting efficiency;

[0012] The sliding valve plate can switch the discharge of the upper clear liquid or the lower sediment liquid, making it easier to clean the kiln. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a schematic cross-sectional view of the structure of the utility model;

[0015] In the figure: kiln 1; kiln cover 2; discharge port 3; feed pipe 4; rocking shaft 5; rocking plate 6; rocking plate groove 7; rocking arm 8; hydraulic cylinder 1 9; support shaft 10; inclined plate 11; valve plate 12; hydraulic cylinder 2 13. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] The rotational connection described in this device refers to the process of baking the bearing on the shaft, providing a spring retaining ring groove on the shaft or the shaft hole, and clamping the elastic retaining ring in the retaining ring groove to achieve axial fixation of the bearing and realize rotation; the articulation refers to a connection method that is achieved by performing activities on connecting parts such as hinges, pins and short shafts.

[0018] The present invention will be described in detail below with reference to the accompanying drawings. Example

[0019] The following is combined with Figure 1-2 This embodiment describes an efficient kiln for producing glass bottles, comprising: a kiln 1, wherein the heat source of the kiln 1 is located at the bottom, the kiln 1 is covered with a kiln cover 2, a discharge port 3 is provided on one side wall of the kiln 1, a feed pipe 4 is connected to the side of the kiln cover 2 opposite the discharge port 3, a rocking shaft 5 is rotatably connected to the side wall of the kiln 1 on the side of the feed pipe 4, the rocking shaft 5 is connected to a rocking plate 6, the rocking plate 6 can block the lower end of the feed pipe 4, the rocking shaft 5 is connected to a reciprocating power source, and a heating element is provided within the rocking plate 6;

[0020] When in use, the lower heat source heats the kiln 1, and the reciprocating power controls the rocking shaft 5 to swing back and forth, and the rocking shaft 5 drives the rocking plate 6 to swing back and forth. The raw materials falling through the feed pipe 4 fall on the reciprocating rocking plate 6, and roll along the inclined surface of the rocking plate 6 to different positions at the head end of the kiln 1, alleviating the problem of material accumulation in traditional kilns. The heating element in the rocking plate 6 heats up to preheat the material and accelerate the melting speed of the raw materials. The combination of the two greatly improves the hot melt efficiency, and the hot melt liquid is discharged through the discharge port 3.

[0021] A rocking plate groove 7 is provided on the lower surface of the kiln cover 2, and the rocking plate 6 is embedded in the rocking plate groove 7 when it is located at the upper part;

[0022] Inserting the rocking plate 6 into the rocking plate groove 7 can block the feed pipe 4 and stop feeding.

[0023] The two ends of the rocking shaft 5 are respectively connected to the rocking arms 8, the end of the rocking arm 8 is hinged with the telescopic end of the hydraulic cylinder 9, and the fixed end of the hydraulic cylinder 9 is rotatably connected to the support shafts 10 on both sides of the kiln 1, and the support shafts 10 on both sides are connected to the side walls of the kiln 1;

[0024] The reciprocating extension and contraction control of the hydraulic cylinder 9 drives the rocker 8, rocking shaft 5, and rocking plate 6 to swing back and forth, which is the most suitable power output method.

[0025] The bottom wall of the kiln 1 is connected to an inclined plate 11, which is inclined downward from the feed pipe 4 to the discharge port 3;

[0026] Guide the glass liquid to flow.

[0027] A valve plate 12 is slidably connected to the discharge port 3, and the upper surface of the valve plate 12 is connected to the telescopic end of the hydraulic cylinder 2 13, and the fixed end of the hydraulic cylinder 2 13 is connected to the kiln cover 2;

[0028] When discharging the upper clear liquid, the valve plate 12 is controlled by the hydraulic cylinder 13 to block the lower discharge port 3, and the clear liquid is discharged over the valve plate 12 after sedimentation. When there is too much sediment, the valve plate 12 is controlled to be airtight, and the sediment liquid is discharged from the lower part of the valve plate 12, which is convenient for cleaning the kiln.

[0029] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.

[0030] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.

Claims

1. An efficient kiln for glass bottle production, comprising: A kiln (1), wherein a heat source of the kiln (1) is located at the bottom, the top of the kiln (1) is covered with a kiln cover (2), and a discharge port (3) is provided on a side wall at one end of the kiln (1). The invention is characterized in that: a feed pipe (4) is connected to one side of the kiln cover (2) on the opposite side of the discharge port (3); a rocking shaft (5) is rotatably connected to the side wall of the kiln (1) on the side of the feed pipe (4); the rocking shaft (5) is connected to a rocking plate (6); the rocking plate (6) can block the lower end of the feed pipe (4); the rocking shaft (5) is connected to a reciprocating power; and a heating element is provided in the rocking plate (6).

2. The efficient kiln for producing glass bottles according to claim 1, characterized in that: A rocking plate groove (7) is provided on the lower surface of the kiln cover (2), and the rocking plate (6) is embedded in the rocking plate groove (7) when it is located at the upper part.

3. The efficient kiln for glass bottle production according to claim 1, characterized in that: The two ends of the rocking shaft (5) are respectively connected to rocking arms (8), the ends of the rocking arms (8) are hinged to the telescopic ends of hydraulic cylinders (9), and the fixed ends of the hydraulic cylinders (9) are rotatably connected to the support shafts (10) on both sides of the kiln (1), and the support shafts (10) on both sides are connected to the side walls of the kiln (1).

4. The efficient kiln for producing glass bottles according to claim 1, characterized in that: The inner bottom wall of the kiln (1) is connected to an inclined plate (11), and the inclined plate (11) is inclined downward from the feed pipe (4) to the discharge port (3).

5. The efficient kiln for producing glass bottles according to claim 1, characterized in that: A valve plate (12) is slidably connected in the discharge port (3), the upper surface of the valve plate (12) is connected to the telescopic end of the second hydraulic cylinder (13), and the fixed end of the second hydraulic cylinder (13) is connected to the kiln cover (2).