Production device for performing enzymolysis on drone pupae through compound enzyme
By designing a composite enzymatic hydrolysis drone pupae production device and utilizing components such as electric heating wires, heat conducting plates and stirring components, efficient enzymatic hydrolysis of drone pupae and separation of small molecule peptides were achieved, thus solving the problem of lagging development and utilization of drone pupae and improving the technical content and added value of the products.
Patent Information
- Application Number
- CN202422750817.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The development and utilization of drone pupae is relatively lagging behind, and processing and production are still in the primary stage. The product technology content and added value are low, and nutritional resources have not been effectively developed and utilized, which affects the healthy development of the bee industrialization.
A production device for the enzymatic hydrolysis of drone pupae with a composite enzyme was designed. By coordinating an electric heating wire, a heat conducting plate, an air pump, and a stirring assembly, the composite enzyme and the drone pupae were ensured to be in full contact under a suitable environment, thereby improving the enzymatic hydrolysis efficiency. The transition assembly, a filter plate, and a separation assembly were used to separate small molecule peptides, thereby improving the processing efficiency.
The enzymatic hydrolysis efficiency and processing production degree of drone pupae are improved, the utilization rate of nutrients is enhanced, and the added value and processing efficiency of the products are improved.
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Figure CN223422688U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biological enzyme fermentation processing, in particular to a production device for compound enzyme enzymatic hydrolysis of drone pupae. Background Art
[0002] my country has abundant honeybee resources, a vast breeding area, and a large annual production of honeybee pupae. Honeybee pupae, also known as honeybee embryos or brood, are the queen bee larvae hatched from fertilized honeybee eggs. Edible honeybee pupae come in two types: drone pupae and worker bee pupae. They develop by absorbing royal jelly, pollen, and honey, and therefore have extremely high nutritional value. These nutrients are activated and recombined within the pupae through complex biochemical processes, producing new nutrients that are more conducive to human absorption and utilization. The proportion of dried drone pupae has also been increasing year by year. However, research on drone pupae is currently limited, and their development and utilization are relatively lagging. Drone pupae processing and production remain in their early stages. They are often processed into larvae wine, dried into powder and packaged into capsules for sale as health food, or exported directly as raw materials. These products have low technical content and added value, and the various nutritional resources within drone pupae have not been effectively developed and utilized, reducing the utilization rate of nutrients within drone pupae and seriously affecting the healthy development of the honeybee industry. Utility Model Content
[0003] In order to overcome the defects of the prior art, a production device for hydrolyzing drone pupae with a composite enzyme is provided to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, a production device for compound enzyme enzymatic hydrolysis of drone pupae is provided, comprising: a box body and an enzymatic hydrolysis barrel, wherein the upper surface of the box body is fixedly connected to a main motor, the main motor is connected to a transmission shaft through a coupling, and the upper end of the transmission shaft is movably connected to the top of the inner cavity of the enzymatic hydrolysis barrel through a sealing bearing, and the enzymatic hydrolysis barrel is fixedly connected to the upper end of the inner cavity of the box body through a main fixing ring, while the outer side surface of the box body is respectively fixedly connected to an air pump and a PLC component, the air pump is connected to the inner cavity of the enzymatic hydrolysis barrel through an air supply pipe, and the lower end of the inner cavity of the box body is fixedly connected to a separation component through a secondary fixing ring, a heating groove is provided on the inner side surface of the enzymatic hydrolysis barrel, an electric heating wire is fixedly connected in the heating groove, and a heat conduction plate is fixedly connected to the opening of the heating groove, the surface of the transmission shaft is symmetrically connected to the stirring component, and the lower end of the inner cavity of the enzymatic hydrolysis barrel is fixedly connected to a filter plate, and the bottom of the inner cavity of the enzymatic hydrolysis barrel is fixedly connected to a transition component.
[0005] Preferably, the box body has a cylindrical structure, and a main discharge port and an auxiliary discharge port are respectively opened at the lower end of the side of the box body, and the main discharge port is located below the separation component, and the auxiliary discharge port is located above the separation component. At the same time, the slag discharge port opened on the side of the box body is connected to the enzymatic hydrolysis cylinder, and the inspection port opened on the side of the box body is located above the separation plate.
[0006] Preferably, the enzymolysis barrel is in a cylindrical structure as a whole, the lower surface of the enzymolysis barrel is in a circular truncated cone structure, the top of the inner cavity of the enzymolysis barrel is fixedly connected with the main air pressure sensor, the heat-conducting plate fixedly connected with the inner side of the enzymolysis barrel is in a cylindrical structure, and the electric heating wire is fixedly connected in a spiral shape in the heating groove.
[0007] Preferably, the main fixed ring and the auxiliary fixed ring fixedly connected in the box are both in a circular ring structure, the axial section of the main fixed ring is in a right-angled triangle structure, the axial section of the auxiliary fixed ring is in a square structure, and the middle part of the side surface of the inner cavity of the box is fixedly connected with the auxiliary air pressure sensor.
[0008] Preferably, the transmission shaft surface is fixedly connected with three groups of stirring assemblies at equal intervals, the stirring assembly is composed of a positioning ring, a fixed frame and a filter screen, the positioning ring is in a circular ring structure, the positioning ring is fixedly connected with the transmission shaft, the two groups of fixed frames fixedly connected with the two sides of the positioning ring are both in a mouth-shaped structure, and the adjacent stirring assemblies are distributed in a staggered manner.
[0009] Preferably, the separation assembly is composed of a mounting frame, a mounting plate, a filter membrane and a base plate, the lower end of the inner cavity of the mounting frame is fixedly connected with the base plate, the base plate is in a cross-shaped structure, the mounting frame is fixedly connected with the auxiliary fixed ring through buckling, the filter membrane is laid on the upper surface of the base plate, and the mounting plate is fixedly connected at the upper end of the inner cavity of the mounting frame through buckling, and the mounting plate is in a circular ring structure.
[0010] Preferably, the transition assembly is composed of a transition pipe, an electromagnetic valve and a one-way valve, the middle part of the transition pipe is fixedly connected with the electromagnetic valve, and the lower end of the transition pipe is fixedly connected with the one-way valve, the auxiliary plate fixedly connected with the bottom of the inner cavity of the box is in a circular structure, and the upper surface of the auxiliary plate is obliquely inclined downward on the side close to the main discharge port.
[0011] Compared with the prior art, the utility model has the advantages that through the cooperation of the electric heating wire, the heat-conducting plate, the air pump and the stirring assembly, the composite enzyme and the drone pupae can be fully contacted in a suitable environment, thereby the enzymolysis efficiency of the composite enzyme on the drone pupae can be effectively improved, so that various nutrients in the drone pupae are enzymolyzed into small molecule peptides, the processing production degree and the added value of the drone pupae are improved, and the utilization rate of the nutrients in the drone pupae is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a front view schematic diagram of the utility model embodiment.
[0013] Figure 2 It is a front view schematic diagram of the utility model embodiment.
[0014] Figure 3 This is a schematic top view of a separation component according to an embodiment of the present invention.
[0015] Figure 4 For the embodiment of the utility model Figure 1 A magnified schematic diagram of .
[0016] In the figure: 1. Main motor; 2. Box; 3. Stirring assembly; 4. PLC assembly; 5. Drive shaft; 6. Filter plate; 7. Enzyme hydrolysis cylinder; 8. Separation assembly; 9. Secondary fixing ring; 10. Auxiliary plate; 11. Transition assembly; 12. Main fixing ring; 13. Heat conduction plate; 14. Heating wire; 15. Air pump; 16. Mounting frame; 17. Mounting plate; 18. Filter membrane; 19. Substrate. DETAILED DESCRIPTION
[0017] Reference Figures 1 to 4 As shown, the utility model provides a production device for composite enzyme enzymatic hydrolysis of drone pupae, comprising: a box body 2 and an enzymatic hydrolysis cylinder 7, wherein the upper surface of the box body 2 is fixedly connected to a main motor 1, the main motor 1 is connected to a transmission shaft 5 through a coupling, and the upper end of the transmission shaft 5 is movably connected to the top of the inner cavity of the enzymatic hydrolysis cylinder 7 through a sealing bearing, and the enzymatic hydrolysis cylinder 7 is fixedly connected to the upper end of the inner cavity of the box body 2 through a main fixing ring 12, and the outer side surface of the box body 2 is fixedly connected to an air pump 15 and a PLC component 4 respectively, the air pump 15 is connected to the inner cavity of the enzymatic hydrolysis cylinder 7 through an air supply pipe, and at the same time, the lower end of the inner cavity of the box body 2 is fixedly connected to the separation component 8 through a secondary fixing ring 9, a heating groove is provided on the inner side surface of the enzymatic hydrolysis cylinder 7, an electric heating wire 14 is fixedly connected in the heating groove, and a heat conducting plate 13 is fixedly connected to the opening of the heating groove, the surface of the transmission shaft 5 is symmetrically connected to the stirring component 3, and at the same time, the lower end of the inner cavity of the enzymatic hydrolysis cylinder 7 is fixedly connected to the filter plate 6, and the bottom of the inner cavity of the enzymatic hydrolysis cylinder 7 is fixedly connected to the transition component 11.
[0018] In this embodiment, the complex enzyme solution and drone pupae are poured into the enzymolysis cylinder 7 respectively through the feed port opened on the upper surface of the casing 2, the feed port is closed, and the electrically connected air pump 15 is started through the PLC component 4. The air pump 15 injects filtered gas into the enzymolysis cylinder 7 through the air pipe, and the main air pressure sensor in the enzymolysis cylinder 7 transmits the air pressure data back to the electrically connected PLC component 4 in real time. When the air pressure data in the enzymolysis cylinder 7 reaches the preset range built into the PLC component 4, the PLC component 4 will turn off the air pump 15, and then turn on the electrically connected heating wire 14 through the PLC component 4. The heat generated by the heating wire 14 will be transferred to the inside of the enzymolysis cylinder 7 through the heat conducting plate 13, and the temperature sensor arranged on the outer side of the heat conducting plate 13 will transmit the temperature data back to the electrically connected PLC component 4 in real time, so that the PLC component 4 can intelligently turn on or off the heating wire 14 according to the preset data range, thereby ensuring that the inside of the enzymolysis cylinder 7 can be in a suitable temperature for complex enzyme enzymolysis of drone pupae. The state of the bee pupae, assisting in improving the efficiency of the composite enzyme enzymatic hydrolysis of drone bee pupae, after the composite enzyme enzymatic hydrolysis is completed, the solenoid valve in the electrically connected transition component 11 is opened by the PLC component 4, and the solution in the enzymatic hydrolysis cylinder 7 can pass through the filter plate 6 and flow into the lower end of the inner cavity of the box body 2, and the larger residue in the solution will be intercepted by the filter plate 6, thereby improving the purity of the solution, and the air flow in the enzymatic hydrolysis cylinder 7 will flow into the lower end of the inner cavity of the box body 2 synchronously with the solution, so that the water-soluble small molecule peptides in the solution can smoothly pass through the separation component 8 under the action of air pressure, while the water-insoluble small molecule peptides are retained above the separation component 8, thereby realizing the separation of the two substances, and opening the valves of the main discharge port and the auxiliary discharge port respectively, the two substance solutions can be quickly taken out, thereby improving the production efficiency of the device, wherein after the solenoid valve is opened, the data sent back by the electrically connected auxiliary air pressure sensor inside the PLC component 4 controls the air pump 15 to ensure that the lower end of the inner cavity of the box body 2 can be in a suitable pressure environment.
[0019] As a preferred embodiment, the box body 2 has a cylindrical structure, and a main discharge port and an auxiliary discharge port are respectively opened at the lower end of the side of the box body 2. The main discharge port is located below the separation component 8, and the auxiliary discharge port is located above the separation component 8. At the same time, the slag discharge port opened on the side of the box body 2 is connected to the enzymatic hydrolysis cylinder 7, and the inspection port opened on the side of the box body 2 is located above the separation plate.
[0020] In this embodiment, if Figure 1 、 Figure 2 and Figure 3, the setting of the main discharge port and the auxiliary discharge port facilitates the production device to separate and collect two groups of small molecule peptides with different characteristics after the drone pupae are enzymolyzed by the complex enzyme, thereby improving the degree of working of the drone pupae by the production device. Meanwhile, the setting of the residue discharge port facilitates workers to clean the residues trapped on the upper surface of the filter plate 6, and the setting of the maintenance port facilitates workers to maintain the filter membrane 18 in the separation assembly 8. Both the residue discharge port and the maintenance port are sealed by corresponding sealing plates.
[0021] As a preferred embodiment, the enzymolysis cylinder 7 has a cylindrical structure as a whole, the lower surface of the enzymolysis cylinder 7 has a circular truncated cone structure, the top of the inner cavity of the enzymolysis cylinder 7 is fixedly connected with the main air pressure sensor, and the heat-conducting plate 13 fixedly connected to the inner side of the enzymolysis cylinder 7 has a cylindrical structure, while the electric heating wire 14 is fixedly connected in a spiral shape in the heating groove.
[0022] In the embodiment, as shown in Figure 1 and Figure 2 , the structure of the lower surface of the enzymolysis cylinder 7 can effectively reduce the probability of material residues, and the heat-conducting plate 13 can assist in enhancing the uniformity of heat distribution when the inside of the enzymolysis cylinder 7 is heated. Meanwhile, the temperature sensor and the main air pressure sensor arranged in the enzymolysis cylinder 7 can ensure that the inside of the enzymolysis cylinder 7 can be in an environment suitable for the enzymolysis of drone pupae by the complex enzyme.
[0023] As a preferred embodiment, the main fixed ring 12 and the auxiliary fixed ring 9 fixedly connected in the box body 2 both have a circular ring structure, the axial section of the main fixed ring 12 has a right-angled triangle structure, the axial section of the auxiliary fixed ring 9 has a square structure, and the auxiliary air pressure sensor is fixedly connected to the middle of the side surface of the inner cavity of the box body 2.
[0024] In the embodiment, as shown in Figure 1 and Figure 3 , the setting of the main fixed ring 12 and the auxiliary fixed ring 9 enables the box body 2 to be fixedly connected with the enzymolysis cylinder 7 and the separation assembly 8 respectively, thereby improving the convenience of disassembling and assembling the components in the production device. Meanwhile, the setting of the auxiliary air pressure sensor can ensure that the solution can smoothly pass through the filter membrane 18 under the action of a certain pressure, thereby realizing the smooth separation between different small molecule peptides.
[0025] As a preferred embodiment, the transmission shaft 5 is fixedly connected with three groups of stirring assemblies 3 at equal intervals on the surface, the stirring assembly 3 is composed of a positioning ring, a fixed frame and a filter screen, the positioning ring has a circular ring structure and is fixedly connected with the transmission shaft 5, the two groups of fixed frames fixedly connected to the two sides of the positioning ring both have a mouth-shaped structure, and the adjacent stirring assemblies 3 are distributed in a staggered manner.
[0026] In the embodiment, as shown in Figure 1 and Figure 2All components in the stirring assembly 3 are made of metal, which can help enhance the uniformity of heat distribution inside the enzymatic hydrolysis cylinder 7. At the same time, the setting of the filter can effectively drive the movement of drone pupae inside the enzymatic hydrolysis cylinder 7, so that the drone pupae and the complex enzyme can be fully in contact, thereby improving the efficiency of drone pupae enzymatic hydrolysis.
[0027] As a preferred embodiment, the separation component 8 is composed of a mounting frame 16, a mounting plate 17, a filter membrane 18 and a substrate 19, and the lower end of the inner cavity of the mounting frame 16 is fixedly connected to the substrate 19, the substrate 19 has a well-shaped structure, and the mounting frame 16 is fixedly connected to the secondary fixing ring 9 by a snap, and the filter membrane 18 is flat on the upper surface of the substrate 19, and the mounting plate 17 is fixedly connected to the upper end of the inner cavity of the mounting frame 16 by a snap, and the mounting plate 17 has a circular ring structure.
[0028] In this embodiment, if Figure 1 、 Figure 3 and Figure 4 The filter membrane 18 can be stably connected to the mounting frame 16 through the cooperation of the mounting plate 17 and the base plate 19. Moreover, the connection method of the mounting plate 17 makes it easy for workers to load and unload the filter membrane 18 through the inspection port, reducing the difficulty of subsequent maintenance by workers.
[0029] As a preferred embodiment, the transition assembly 11 consists of a transition pipe, a solenoid valve and a one-way valve, and the middle of the transition pipe is fixedly connected to the solenoid valve, while the lower end of the transition pipe is fixedly connected to the one-way valve. At the same time, the auxiliary plate 10 fixedly connected to the bottom of the inner cavity of the box body 2 has a circular structure, and the upper surface of the auxiliary plate 10 is inclined downward on the side close to the main discharge port.
[0030] In this embodiment, if Figure 1 Figure 3 Figure 4 Figure 1 By switching the solenoid valve, the PLC component 4 can adjust the air pump 15 accordingly according to the data sent back by the auxiliary air pressure sensor and the main air pressure sensor, thereby improving the flexibility of air pressure adjustment in different areas within the production device. At the same time, the setting of the auxiliary plate 10 can effectively reduce the probability of material residue.
[0031] The production device for compound enzyme hydrolysis of drone pupae of the present invention enables the drone pupae to fully contact with the compound enzyme through the cooperation of the enzymatic hydrolysis cylinder 7, the air pump 15 and the stirring component 3, which can then help improve the efficiency of compound enzyme hydrolysis of drone pupae, thereby helping to improve the production efficiency of the device, and can also effectively improve the processing degree of drone pupae by the production device, thereby increasing the added value of drone pupae after production.
[0032] At the same time, the parts of this application involving circuits, electronic components and modules are all existing technologies and can be fully implemented by those skilled in the art. The content protected by this utility model does not involve improvements to software and methods.
Claims
1. A production device for enzymatic hydrolysis of drone pupae using a composite enzyme, comprising: The box (2) and the enzymolysis cylinder (7) are characterized in that: the upper surface of the box (2) is fixedly connected to the main motor (1), the main motor (1) is connected to the transmission shaft (5) through a coupling, and the upper end of the transmission shaft (5) is movably connected to the top of the inner cavity of the enzymolysis cylinder (7) through a sealed bearing, and the enzymolysis cylinder (7) is fixedly connected to the upper end of the inner cavity of the box (2) through a main fixed ring (12), and the outer side of the box (2) is fixedly connected to the air pump (15) and the PLC component (4), respectively, and the air pump (15) is connected to the upper end of the inner cavity of the enzymolysis cylinder (7) through a main fixed ring (12). The tube is connected to the inner cavity of the enzymolysis cylinder (7), and the lower end of the inner cavity of the box (2) is fixedly connected to the separation component (8) through the auxiliary fixing ring (9). A heating groove is provided on the inner side of the enzymolysis cylinder (7), and an electric heating wire (14) is fixedly connected in the heating groove, and a heat conducting plate (13) is fixedly connected at the opening of the heating groove. The surface of the transmission shaft (5) is symmetrically connected to the stirring component (3). At the same time, the lower end of the inner cavity of the enzymolysis cylinder (7) is fixedly connected to the filter plate (6), and the bottom of the inner cavity of the enzymolysis cylinder (7) is fixedly connected to the transition component (11).
2. The production device for hydrolyzing drone pupae with a composite enzyme according to claim 1, characterized in that: The box body (2) is of cylindrical structure, and a main discharge port and a secondary discharge port are respectively provided at the lower end of the side of the box body (2), and the main discharge port is located below the separation component (8), and the secondary discharge port is located above the separation component (8). At the same time, the slag discharge port provided on the side of the box body (2) is connected to the enzymatic hydrolysis cylinder (7), and the inspection port provided on the side of the box body (2) is located above the separation plate.
3. The production device for hydrolyzing drone pupae with a composite enzyme according to claim 1, characterized in that: The enzymolysis cylinder (7) is cylindrical in structure as a whole, the lower surface of the enzymolysis cylinder (7) is a truncated cone-shaped structure, and the top of the inner cavity of the enzymolysis cylinder (7) is fixedly connected to the main air pressure sensor, while the heat conduction plate (13) fixedly connected to the inner side of the enzymolysis cylinder (7) is cylindrical in structure, and the heating wire (14) is fixedly connected in a spiral shape in the heating tank.
4. The production device for hydrolyzing drone pupae with a composite enzyme according to claim 1, characterized in that: The main fixing ring (12) and the auxiliary fixing ring (9) fixedly connected in the box body (2) are both circular ring structures, and the axial cross-section of the main fixing ring (12) is a right-angled triangle structure, while the axial cross-section of the auxiliary fixing ring (9) is a square structure. At the same time, the auxiliary air pressure sensor is fixedly connected to the middle of the inner cavity side of the box body (2).
5. The production device for hydrolyzing drone pupae with a composite enzyme according to claim 1, characterized in that: The transmission shaft (5) is fixedly connected to three groups of stirring components (3) at equal intervals on the surface thereof, and the stirring components (3) are composed of a positioning ring, a fixing frame and a filter screen, and the positioning ring is in a circular ring structure, the positioning ring is fixedly connected to the transmission shaft (5), and the two groups of fixing frames fixedly connected on both sides of the positioning ring are in a square-shaped structure, and adjacent stirring components (3) are staggered.
6. The production device for hydrolyzing drone pupae with a composite enzyme according to claim 1, characterized in that: The separation assembly (8) is composed of a mounting frame (16), a mounting plate (17), a filter membrane (18) and a base plate (19), and the lower end of the inner cavity of the mounting frame (16) is fixedly connected to the base plate (19), and the base plate (19) has a well-shaped structure. The mounting frame (16) is fixedly connected to the secondary fixing ring (9) by a snap fastener, and the filter membrane (18) is laid flat on the upper surface of the base plate (19). At the same time, the mounting plate (17) is fixedly connected to the upper end of the inner cavity of the mounting frame (16) by a snap fastener, and the mounting plate (17) has a circular ring structure.
7. The production device for hydrolyzing drone pupae with a composite enzyme according to claim 1, characterized in that: The transition assembly (11) is composed of a transition pipe, a solenoid valve and a one-way valve, wherein the middle of the transition pipe is fixedly connected to the solenoid valve, and the lower end of the transition pipe is fixedly connected to the one-way valve. At the same time, the auxiliary plate (10) fixedly connected to the bottom of the inner cavity of the box body (2) has a circular structure, and the upper surface of the auxiliary plate (10) is inclined downward on the side close to the main discharge port.