Automatic raw gas ignition device for ascension pipe of coke oven

By combining an automatic ignition device with a high-voltage electric spark gun and an electro-hydraulic push rod, the safety and cost issues of igniting raw gas in the coke oven riser are solved, and an automated, safe and efficient ignition process is achieved.

CN223425306UActive Publication Date: 2025-10-10河南金马中东能源有限公司
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Patent Information

Application Number
CN202422860122.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-10
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The existing coke oven riser raw gas ignition method has the problems of high risk of manual operation or high cost of automatic ignition device.

Method used

An automatic ignition device that combines a high-voltage electric spark gun with an electro-hydraulic push rod is used. The electro-hydraulic push rod drives the high-voltage electric spark gun to move horizontally on the workbench surface to adjust the ignition distance and automatically ignite when the coal loading car is aligned with the coal loading hole.

Benefits of technology

Automatic ignition of raw gas in the coke oven riser is achieved, which improves safety and significantly reduces costs, and can accurately ignite the gas in a short time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223425306U_ABST
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Abstract

The utility model discloses a coke oven ascension pipe raw gas automatic ignition device which comprises a high-voltage electric torch, an ignition pipe is fixedly installed at the end of the high-voltage electric torch, a base is fixedly installed at the bottom of the high-voltage electric torch, and meanwhile connecting feet are welded to the bottom of the base. The base is fixedly screwed to the surface of the connecting table through connecting feet on the two sides of the bottom, guide seats are welded to the two sides of the bottom of the connecting table and installed on the surfaces of guide rails, and meanwhile a workbench is fixedly welded to the bottoms of the guide rails. According to the coke oven ascension pipe raw gas automatic ignition device, the high-voltage electric torch is installed on the side, close to the large cover of the straight pipe, of the top coal charging car, the high-voltage electric torch stretches out through the electric-hydraulic push rod when the coal charging car and a coal charging hole are aligned, the gun head sprays out high-voltage electric sparks at the moment that the large cover is pulled open, raw gas is ignited, and automatic ignition of the straight pipe is achieved; and the safety is ensured, and the cost is greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the field of coke oven equipment, in particular to a coke oven riser raw gas automatic ignition device. Background Art

[0002] The coke oven riser is an important component of the coke oven. Its main function is to discharge the raw gas generated during the coking process. During the coking process, the coal is heated and decomposed in the carbonization chamber to produce raw gas. The raw gas enters the gas collection pipe and other subsequent gas purification systems through the riser.

[0003] At present, the commonly used methods for igniting raw gas in coke oven straight pipes on the market are manual ignition with an electronic igniter or installation of an automatic ignition device around the water seal groove of the large cover of each straight pipe, and ignition within 2-5 seconds of the moment the large cover of the straight pipe is opened. The former is a purely manual operation with low cost, but the risk factor is extremely high, while the latter is relatively safe but the investment cost is relatively high. Generally, 70 sets of igniters for 70 holes of coke oven cost about 1 million yuan; therefore, there is an urgent need for an automatic ignition device for raw gas in the coke oven riser to solve the above-mentioned defects. Utility Model Content

[0004] The purpose of the utility model is to provide a coke oven riser raw gas automatic ignition device to solve the defects mentioned in the above background technology.

[0005] In order to achieve the above-mentioned purpose, an automatic ignition device for raw gas in a coke oven riser is provided, comprising a high-voltage electric spark gun, an ignition tube being fixedly mounted on the end of the high-voltage electric spark gun, and a base being fixedly mounted on the bottom of the high-voltage electric spark gun, while a connecting foot is welded to the bottom of the base, and the base is screwed to the surface of a connecting platform through the connecting feet on both sides of the bottom, guide seats are welded on both sides of the bottom of the connecting platform, and the guide seats are mounted on the surface of a guide rail, while a workbench is welded and fixed to the bottom of the guide rail.

[0006] Preferably, a stabilizing seat is installed at the bottom of the right end of the ignition tube, and the stabilizing seat is arc-shaped and screwed to the bottom of the ignition tube. At the same time, a support rod is screwed to the bottom of the stabilizing seat, and the bottom of the support rod is screwed to the surface of the connecting platform.

[0007] Preferably, the base is a "U"-shaped structure made of metal material, and the high-voltage electric spark gun is fixed to the surface of the connecting platform through the base.

[0008] Preferably, an electro-hydraulic push rod is installed on the right side of the connecting platform, and the piston rod end of the electro-hydraulic push rod is screwed and fixed to a rectangular fixing plate welded on the right side of the connecting platform.

[0009] Preferably, the connecting platform is a transverse motion structure on the surface of the workbench, and the guide seat is adapted to the size of the guide rail, and the two groups of guide seats are respectively slidably arranged on the outside of the two groups of guide rails.

[0010] Preferably, a guide groove is provided inside the guide seat, and the cross-section of the guide groove and the guide rail are both "T"-shaped. At the same time, the connecting platform covers the surface of the workbench and is limited and guided by two sets of guide seats and guide rails.

[0011] Preferably, the workbench is in a rectangular shape as a whole, and support bases are installed on both sides of the workbench, and the cross-section of the support base is in an I-shape.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model screws the piston rod end of the electro-hydraulic push rod to a rectangular fixing plate welded to the right side of the connecting platform. The electro-hydraulic push rod can drive the high-voltage electric spark gun to move horizontally on the surface of the workbench, thereby adjusting the ignition distance of the ignition tube.

[0014] 2. The utility model installs a high-voltage electric spark gun on the top coal-loading car near the side of the straight pipe cover. When the coal-loading car is aligned with the coal-loading hole, the high-voltage electric spark gun is extended by an electro-hydraulic push rod. When the cover is opened, the gun head sprays high-voltage electric sparks to ignite the raw coal gas, thereby realizing automatic ignition of the straight pipe, which not only ensures safety but also greatly reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view schematic diagram of the structure of the utility model;

[0016] Figure 2 for Figure 1 Bottom view of

[0017] Figure 3 for Figure 1 A top view of

[0018] Figure 4 for Figure 1 rear view.

[0019] Numbers in the figure: 1. High-voltage electric spark gun; 2. Ignition tube; 3. Base; 4. Stabilizing seat; 5. Support rod; 6. Connecting platform; 61. Guide seat; 62. Guide rail; 63. Workbench; 64. Support seat; 65. Electro-hydraulic push rod. DETAILED DESCRIPTION

[0020] See also Figure 1-4The utility model provides an automatic ignition device for raw gas in a coke oven riser, comprising a high-voltage electric spark gun 1, an ignition tube 2 being fixedly mounted on the end of the high-voltage electric spark gun 1, and a base 3 being fixedly mounted on the bottom of the high-voltage electric spark gun 1, while a connecting foot is welded to the bottom of the base 3, and the base 3 is screwed and fixed to the surface of a connecting platform 6 through the connecting feet on both sides of the bottom, guide seats 61 are welded on both sides of the bottom of the connecting platform 6, and the guide seats 61 are mounted on the surface of a guide rail 62, while a workbench 63 is welded and fixed to the bottom of the guide rail 62.

[0021] Working principle: When in use, the high-voltage electric spark gun 1 is installed on the connecting platform 6 through the base 3 at the bottom. At this time, the external switch of the electro-hydraulic push rod 65 is started, and the piston rod end of the electro-hydraulic push rod 65 is screwed and fixed to the rectangular fixing plate welded on the right side of the connecting platform 6. The electro-hydraulic push rod 65 can drive the high-voltage electric spark gun 1 to move laterally on the surface of the workbench 63, and the ignition distance of the ignition tube 2 can be adjusted. The bottom of the ignition tube 2 is supported and fixed to the surface of the connecting platform 6 by the stabilizing seat 4 and the support rod 5 to ensure the stability of the ignition tube 2 during ignition and prevent it from tilting. At the same time, when the connecting platform 6 is driven to move laterally, the guide seats 61 on both sides of its bottom are respectively slidably set on the surfaces of the two groups of guide rails 62, which can limit and guide the laterally moving connecting platform 6 to ensure the stability of the connecting platform 6 and the high-voltage electric spark gun 1 during laterally moving.

[0022] A stabilizing seat 4 is installed at the bottom of the right end of the ignition tube 2, and the stabilizing seat 4 is arc-shaped and screwed to the bottom of the ignition tube 2. At the same time, a support rod 5 is screwed to the bottom of the stabilizing seat 4, and the bottom of the support rod 5 is screwed to the surface of the connecting platform 6.

[0023] As a preferred embodiment, the base 3 is a "U"-shaped structure made of metal material, and the high-voltage electric spark gun 1 is fixed on the surface of the connecting platform 6 through the base 3.

[0024] An electro-hydraulic push rod 65 is installed on the right side of the connecting platform 6 , and the piston rod end of the electro-hydraulic push rod 65 is screwed and fixed to a rectangular fixing plate welded on the right side of the connecting platform 6 .

[0025] As a preferred embodiment, the connecting platform 6 is a transverse motion structure on the surface of the workbench 63, and the guide seat 61 is adapted to the size of the guide rail 62. At the same time, the two groups of guide seats 61 are respectively slidably arranged on the outside of the two groups of guide rails 62.

[0026] A guide groove is provided inside the guide seat 61 , and the cross-sections of the guide groove and the guide rail 62 are both T-shaped. At the same time, the connecting platform 6 covers the surface of the workbench 63 and is limited and guided by two sets of guide seats 61 and guide rails 62 .

[0027] As a preferred embodiment, the workbench 63 is in a rectangular shape as a whole, and support bases 64 are installed on both sides of the workbench 63. The cross-section of the support bases 64 is in an I-shape.

[0028] This renovation only requires the installation of a set of high-voltage electric spark guns. The high-voltage electric spark gun 1 is installed on the top coal-loading car near the side of the straight pipe cover. When the coal-loading car is aligned with the coal-loading hole, the high-voltage electric spark gun 1 is extended by the electro-hydraulic push rod 65. The gun head sprays high-voltage electric sparks at the moment the cover is opened, igniting the raw coal gas and realizing automatic ignition of the straight pipe, which not only ensures safety but also greatly reduces costs.

[0029] The coal loading furnace number is N, the coke pushing is N+2, and the ignition is N+4. When the coal loading car is aligned with the coal loading hole No. N, the electro-hydraulic push rod drives the high-voltage electric spark gun 1 to automatically extend and align with the edge of the N+4 straight pipe and wait, and sends this signal to the OPR system. After receiving the signal, the OPR immediately controls the straight pipe cover to open, and returns the opening action signal to the coal loading car. The coal loading car immediately starts the electro-hydraulic push rod and exciter, so that the high-voltage electric spark gun 1 ignites while moving forward. After the high-voltage electric spark gun 1 reaches the center of the straight pipe, it continues to ignite for 5 seconds, and then automatically returns to the starting position, fully ensuring the ignition of the raw coal gas.

[0030] The millimeter-level distance measurement of the magnetostrictive displacement sensor can achieve precise alignment of 70 straight pipes, solving the problem of gun head collision that may occur when the straight pipes are not in a straight line during installation. At the same time, an interlock is added between the push rod position and the coal car tracking system. The car cannot move when the push rod is not in the starting position, which increases safety. After testing, the entire ignition process can ignite the gas within 5 seconds, and the time from the ignition of the high-voltage electric fire gun 1 to the ignition of the gas is generally about 2 seconds, which fully meets the requirements of the coke oven and can realize unmanned and fully automatic operation of the riser.

Claims

1. A coke oven riser raw gas automatic ignition device, comprising a high-voltage electric fire gun (1), characterized in that: The end of the high-voltage electric spark gun (1) is fixedly mounted with an ignition tube (2), and the bottom of the high-voltage electric spark gun (1) is fixedly mounted with a base (3), and a connecting foot is welded to the bottom of the base (3), and the base (3) is screwed and fixed to the surface of a connecting platform (6) through the connecting feet on both sides of the bottom, and guide seats (61) are welded to both sides of the bottom of the connecting platform (6), and the guide seats (61) are mounted on the surface of a guide rail (62), and a workbench (63) is welded and fixed to the bottom of the guide rail (62).

2. The coke oven riser raw gas automatic ignition device according to claim 1, characterized in that: A stabilizing seat (4) is installed at the bottom of the right end of the ignition tube (2), and the stabilizing seat (4) is arranged in an arc shape and is screwed and fixed to the bottom of the ignition tube (2). At the same time, a support rod (5) is screwed and installed at the bottom of the stabilizing seat (4), and the bottom of the support rod (5) is screwed to the surface of the connecting platform (6).

3. The coke oven riser raw gas automatic ignition device according to claim 1, characterized in that: The base (3) is a "U"-shaped structure made of metal material, and the high-voltage electric fire gun (1) is fixed on the surface of the connecting platform (6) through the base (3).

4. The coke oven riser raw gas automatic ignition device according to claim 3, characterized in that: An electro-hydraulic push rod (65) is installed on the right side of the connecting platform (6), and the piston rod end of the electro-hydraulic push rod (65) is screwed and fixed to a rectangular fixing plate welded on the right side of the connecting platform (6).

5. The coke oven riser raw gas automatic ignition device according to claim 1, characterized in that: The connecting platform (6) is a transverse motion structure on the surface of the workbench (63), and the guide seat (61) is adapted to the size of the guide rail (62), and the two groups of guide seats (61) are respectively slidably arranged on the outside of the two groups of guide rails (62).

6. The coke oven riser raw gas automatic ignition device according to claim 5, characterized in that: A guide groove is provided inside the guide seat (61), and the cross-sections of the guide groove and the guide rail (62) are both T-shaped. At the same time, the connecting platform (6) covers the surface of the workbench (63) and is limited and guided by the two sets of guide seats (61) and the guide rail (62).

7. The coke oven riser raw gas automatic ignition device according to claim 5, characterized in that: The workbench (63) is in a rectangular shape as a whole, and support seats (64) are installed on both sides of the workbench (63), and the cross section of the support seats (64) is in an I-shaped shape.