Intelligent feed blending system

Abstract

The utility model relates to the technical field of feed, discloses an intelligent feed blending system, and effectively solves the problems that materials and additives cannot be uniformly mixed, the materials need to be dried before the relatively humid materials and the additives are mixed, the materials are mixed after drying, and the mixing efficiency is high. The problems that materials are dried through external drying equipment, large manpower and material resources are wasted, and the mixing effect of the whole feed is reduced are solved. Materials can be conveniently and stably conveyed through the screw rod, the interior of the drying cylinder can be directly heated through the heating wire, the interior of the feeding cylinder can be conveniently preheated, and the materials can be conveniently dried; and in the material conveying process, the materials generated by the heating wire can be directly conveyed to the outer side of the feeding barrel through the first fan, so that moisture in the materials is removed in the material conveying process, and the materials and the additives can be uniformly mixed.

Description

Technical Field

[0001] The utility model relates to the technical field of feed, in particular to an intelligent feed mixing system. Background Art

[0002] Feed is the general term for food for animals raised by humans. Different types of feed require the addition of different raw materials and are mixed in proportion during the production process.

[0003] In order to meet the needs of breeding, the formula of feed production is diversified, that is, the formula of feed is composed of a variety of materials. Therefore, in the process of feed production, fully mixing different materials is a key step in feed processing. Only when the feed is evenly mixed can the finished feed obtained have the characteristics of uniform nutrition, uniform particle size and particle shape.

[0004] In the process of mixing feed, the different dryness of the materials leads to certain humidity differences in the materials, which can easily cause uneven mixing between the materials and additives. For example, grains may clump together due to moisture, and it is difficult for additives to be evenly mixed into these clumps, affecting the quality of mixing. Before mixing relatively moist materials with additives, the materials need to be dried first, and then mixed after drying. However, drying the materials through external drying equipment not only wastes a lot of manpower and material resources, but also reduces the mixing effect of the entire feed.

[0005] Therefore, there is a need for an intelligent feed mixing system that can conveniently dry or humidify the materials for pre-treatment and mixing, and ensure uniform mixing between the materials to solve the above problems. Utility Model Content

[0006] In view of the above situation, in order to overcome the defects of the existing technology, the utility model provides an intelligent feed mixing system, which can facilitate the stable transportation of materials through the spiral rod, and can directly heat the inside of the drying cylinder by using the heating wire, so as to facilitate the preheating of the inside of the feed cylinder and the drying of the materials, so that the materials and additives can be evenly mixed, and then the materials that are clumped during the drying process are dispersed by the dispersing unit, thereby effectively ensuring the uniformity of the material transportation process and avoiding the agglomeration of materials affecting the quality of material mixing.

[0007] The transmission mechanism that stirs cage connects with the transmission mechanism, and the transmission mechanism that stirs cage connects with the transmission mechanism, and the transmission mechanism that stirs cage connects with the transmission mechanism, and the transmission mechanism that stirs cage connects with the transmission mechanism.

[0008] The beneficial effects of the above technical solution are:

[0009] (1) In this solution, the spiral rod can facilitate the stable transportation of materials, and the heating wire can directly heat the inside of the drying cylinder, which is convenient for preheating the inside of the feed cylinder and drying the materials. In addition, during the feeding process, the first fan can also directly transport the materials generated by the heating wire to the outside of the feed cylinder, so that the moisture in the materials can be removed during the transportation process, so that the materials and additives can be evenly mixed. The materials that are agglomerated during the drying process are then dispersed by the dispersing unit, effectively ensuring the uniformity of the material transportation process, avoiding the agglomeration of materials that affects the mixing quality of the materials, and effectively drying and mixing the materials during the feeding process, which is relatively time-saving and labor-saving, and improves the mixing effect and the mixing effect.

[0010] (2) In this solution, the servo motor can drive the transmission shaft to rotate, which is convenient for breaking up the clumped materials and effectively ensuring the uniformity of the materials. Then, the first buffer net and the second buffer net can effectively slow down the falling speed of the materials, making it convenient for further drying of the broken materials and effectively removing the moisture contained in the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of the intelligent feed mixing system of the utility model;

[0012] Figure 2 This is a schematic structural diagram of a cross-section of the feed tube of the utility model;

[0013] Figure 3 This is a schematic structural diagram of a cross-section of the heating tube of the present invention;

[0014] Figure 4 This is a schematic structural diagram of a cross-section of the drying drum of the present invention;

[0015] Figure 5 This is a schematic diagram of the structure of the second buffer net of the utility model;

[0016] Figure 6 It is a schematic diagram of some detailed structures of the utility model.

[0017] In the figure: 1. base; 2. control console; 3. support base; 4. drying cylinder; 5. third sealed bearing; 6. servo motor; 7. heating cylinder; 8. exhaust pipe; 9. feed cylinder; 10. discharge pipe; 11. feed hopper; 12. toothed belt; 13. stepping motor; 14. feed cylinder; 15. first fixed ring; 16. transmission gear; 17. first bevel gear; 18. first sealed bearing; 19. sealing ring; 20. second fan; 21. screw rod; 22. circulation port; 23. connecting frame; 24. support top frame; 25. sixth sealed bearing; 26. second sealed bearing; 27. second fixed ring; 28. heating wire; 29. ​​first fan; 30. filter screen; 31. support bottom frame; 32. first buffer net; 33. second buffer net; 34. crushing shaft; 35. power shell; 36. transmission shaft; 37. fifth sealed bearing; 38. second bevel gear; 39. fourth sealed bearing. DETAILED DESCRIPTION

[0018] The above and other technical contents, features and effects of the present invention are described in detail below with reference to the attached Figures 1 to 6 It can be clearly presented in the detailed description of the embodiments that the structural contents mentioned in the following embodiments are all referenced to the drawings in the specification.

[0019] Example 1: This example provides an intelligent feed preparation system. Figure 1 、 Figure 2 and Figure 3As shown, including the base 1, the upper surface of the base 1 is fixedly connected with stepper motor 13, support seat 3 and control console 2, the inner wall of support seat 3 is fixedly connected with feeding cylinder 9, the inner wall of feeding cylinder 9 is fixedly connected with feeding cylinder 14, three first fixed ring 15 and two first sealing bearing 18, the inner wall of each first fixed ring 15 is fixedly connected with the outer surface of feeding cylinder 14, the outer surface of each first fixed ring 15 is provided with flow port 22, the inner ring of two first sealing bearing 18 is fixedly connected with screw rod 21, the inner wall of feeding cylinder 9 and the inner wall of feeding cylinder 14 are fixedly connected with feeding hopper 11 and heating cylinder 7, the inner wall of heating cylinder 7 is fixedly connected with two second fixed ring 27, the inner wall of heating cylinder 7 and the inner wall of two second fixed ring 27 are fixedly connected with drying cylinder 4, the inner wall of heating cylinder 7 and the inner wall of drying cylinder 4 are fixedly connected with heating wire 28 and two groups of filter screen 30, the inner wall of heating cylinder 7 and the inner wall of feeding cylinder 9 are fixedly connected with exhaust pipe 8, the inner wall of exhaust pipe 8 is fixedly connected with first fan 29, the inside of drying cylinder 4 is provided with scattering unit;

[0020] When using the feed blending system, first, the stepper motor 13, the heating wire 28 and the first fan 29 are communicated with the external power supply, when the material needs to be transported, directly use the stepper motor 13 to provide power to drive the screw rod 21 to rotate, put the material into the feeding hopper 11, the material directly falls into the feeding cylinder 14, with the rotation of the screw rod 21, the material can be transported into the heating cylinder 7, through the heating cylinder 7 into the drying cylinder 4, the material directly falls out, the first fixed ring 15 can ensure the stability of the feeding cylinder 14, when the material needs to be dried, first turn on the heating wire 28, preheat the surface of the drying cylinder 4 and the feeding cylinder 14 through the temperature generated by the heating wire 28, if the temperature of the surface of the feeding cylinder 14 needs to be increased, directly operate the first fan 29, make the first fan 29 directly exhaust the temperature generated by the heating wire 28 to the outside of the feeding cylinder 14, the hot air will fill the outside of the feeding cylinder 14 through the flow port 22 on the first fixed ring 15, which is convenient for increasing the temperature of the surface of the feeding cylinder 14, when the material is put into the feeding cylinder 14, the material can be preliminarily dried and moisture removed through the temperature of the feeding cylinder 14 during the transportation process, the material will be coagulated into a lump during the drying process, at this time, the material is scattered by the scattering unit to prevent the material from coagulating into a lump, ensure the uniformity of the size of the material, make the size uniform, a plurality of filter screens 30 are arranged on the surface of the drying cylinder 4, which can conveniently make the heat generated by the heating wire 28 enter the inside of the drying cylinder 4 to directly contact the material, thereby increasing the drying and moisture removing efficiency of the material, further drying and moisture removing the material, and the temperature of the heating wire 28 can be controlled at any time through the external control console 2, the appropriate temperature and time can be controlled according to the dryness of the material, which is convenient for the user to operate, saves time and effort, and effectively blends the moisture of the material.

[0021] Example 2, based on Example 1, the improvement of this example is that Figure 4 、 Figure 5 and Figure 6 As shown, the breaking up unit includes a servo motor 6, a connecting frame 23 is fixedly connected to the outer surface of the drying cylinder 4, the upper surface of the connecting frame 23 is fixedly connected to the outer surface of the servo motor 6, the inner wall of the drying cylinder 4 is fixedly connected to the supporting base 31, the inner wall of the supporting base 31 is fixedly connected to the second sealed bearing 26, the upper surface of the supporting base 31 is fixedly connected to the power shell 35, the inner wall of the power shell 35 is fixedly connected to the third sealed bearing 5, the inner ring of the second sealed bearing 26 and the inner ring of the third sealed bearing 5 are fixedly connected to the crushing shaft 34. The inner wall of the power housing 35 and the inner wall of the drying drum 4 are respectively fixedly connected to the fourth sealed bearing 39 and the fifth sealed bearing 37. The inner ring of the fourth sealed bearing 39 and the inner ring of the fifth sealed bearing 37 are jointly fixedly connected to the transmission shaft 36. The end of the transmission shaft 36 close to the servo motor 6 is fixedly connected to the output end of the servo motor 6. The outer surface of the grinding shaft 34 and the outer surface of the transmission shaft 36 are respectively fixedly connected to the first bevel gear 17 and the second bevel gear 38. The outer surface of the first bevel gear 17 meshes with the outer surface of the second bevel gear 38.

[0022] When using the feed mixing system, when the material needs to be broken up, start the servo motor 6, so that the servo motor 6 directly drives the transmission shaft 36 to rotate inside the fifth sealed bearing 37 and the fourth sealed bearing 39, and the transmission shaft 36 drives the second bevel gear 38 to rotate, and the second bevel gear 38 drives the first bevel gear 17 to rotate. The first bevel gear 17 directly drives the crushing shaft 34 to rotate, and the crushing shaft 34 rotates stably inside the second sealed bearing 26 and the third sealed bearing 5 respectively. After the material falls into the drying cylinder 4, the crushing shaft 34 will break up the larger or clumped materials during the falling process to ensure the uniformity of the material during transportation.

[0023] Example 3, based on Example 2, the improvement of this example is that Figure 5 As shown, the inner wall of the drying drum 4 is fixedly connected to the support frame 24, the inner wall of the support frame 24 is fixedly connected to the sixth sealed bearing 25, the inner ring of the sixth sealed bearing 25 is fixedly connected to the outer surface of the top end of the crushing shaft 34, and the inner wall of the drying drum 4 is respectively fixedly connected to the first buffer net 32 ​​and the second buffer net 33;

[0024] When using the feed mixing system, the support base 31 and the support top frame 24 can effectively ensure the stability of the crushing shaft 34 during rotation. By providing the first buffer net 32 ​​and the second buffer net 33, the falling speed of the material can be slowed down, which can conveniently increase the contact time between the material and the heat.

[0025] Example 4, based on Example 3, the improvement of this example is that Figure 1 and Figure 2 As shown, the outer surface of one end of the screw rod 21 and the outer surface of the output end of the stepping motor 13 are both fixedly connected to the transmission gear 16, and the outer surfaces of the two transmission gears 16 are meshed with the toothed belt 12;

[0026] When using the feed mixing system, when materials need to be transported, the stepper motor 13 is directly used to drive the transmission gear 16 to rotate. The two transmission gears 16 cooperate with the toothed belt 12 to drive the screw rod 21 to rotate, which is convenient for providing power and ensuring the output effect.

[0027] Example 5, based on Example 4, the improvement of this example is that Figure 2 As shown, two sealing rings 19 are fixedly connected to the outer surface of the bottom end of the feed hopper 11, and the outer surfaces of the two sealing rings 19 are fixedly connected to the inner wall of the feeding cylinder 9 and the inner wall of the feeding cylinder 14 respectively. The inner wall of the feeding cylinder 9 is fixedly connected to the discharge pipe 10, and the inner wall of the discharge pipe 10 is fixedly connected to the second fan 20. The control console 2 is electrically connected to the stepping motor 13, the servo motor 6, the heating wire 28, the first fan 29 and the second fan 20 respectively through wires;

[0028] When using the feed mixing system, the sealing ring 19 can increase the sealing effect of the feed hopper 11 while ensuring the stability. The discharge pipe 10 cooperates with the second fan 20 to conveniently discharge the heat inside the feed barrel 9, thereby facilitating the circulation of heat, saving time and effort, and effectively adjusting the material humidity.

[0029] Working principle: When in use, first connect the stepper motor 13, the heating wire 28, the first fan 29, the second fan 20 and the servo motor 6 to the external power supply. When it is necessary to transport the material, the stepper motor 13 is directly used to drive the transmission gear 16 to rotate. The two transmission gears 16 cooperate with the toothed belt 12 to drive the screw rod 21 to rotate. When the servo motor 6 is started, the servo motor 6 directly drives the transmission shaft 36 to rotate inside the fifth sealed bearing 37 and the fourth sealed bearing 39. The transmission shaft 36 drives the second bevel gear 38 to rotate. The second bevel gear 38 drives the first bevel gear 17 to rotate. The first bevel gear 17 directly drives the crushing shaft 34 to rotate. The crushing shaft 34 is respectively in the second sealed bearing 26, the third sealed bearing 5 and the sixth sealed bearing. The sealed bearing 25 rotates stably inside, and the material is put into the feed hopper 11 at this time, and the material falls directly into the feed cylinder 14. As the screw rod 21 rotates, the material can be transported to the inside of the heating cylinder 7, and enters the inside of the drying cylinder 4 through the heating cylinder 7. The material falls out directly through the first buffer net 32 ​​and the second buffer net 33. In the process of falling out, the crushing shaft 34 will break up the relatively large or clumped materials to ensure the uniformity of the material conveying process. Moreover, since the servo motor 6 will generate a certain vibration during operation, the first buffer net 32 ​​and the second buffer net 33 will not be piled up, which effectively ensures the feeding effect. When it is necessary to dry relatively wet materials, first turn on the heating wire 28, and then turn on the heating wire 2 The temperature generated by 8 preheats the surface of the drying cylinder 4 and the feed cylinder 14. If it is necessary to increase the temperature of the surface of the feed cylinder 14, the first fan 29 can be directly operated to allow the first fan 29 to discharge the temperature generated by the heating wire 28 directly to the outside of the feed cylinder 14. The hot air will be filled to the outside of the feed cylinder 14 through the flow port 22 on the first fixed ring 15, which is convenient for heating the surface of the feed cylinder 14. When the material is put in and the material is transported, the temperature of the feed cylinder 14 can be used to preliminarily dry the material to remove moisture. During the drying process of the material, it will condense into agglomerates. At this time, the material can be directly broken up by the crushing shaft 34, and by providing the first buffer net 32 ​​and the second buffer net 33, it can It can slow down the falling speed of the material and increase the contact time between the material and the heat. Secondly, a plurality of filters 30 are arranged on the surface of the drying cylinder 4, which can facilitate the heat generated by the heating wire 28 to enter the drying cylinder 4 directly and contact the material, thereby increasing the drying and dehumidification efficiency of the material, and further drying the material to remove moisture. Moreover, the temperature of the heating wire 28 can be controlled at any time through the external control console 2, and the appropriate temperature and time can be controlled according to the dryness and wetness of the material, which is convenient for the user to operate, saving time and labor. Finally, through the discharge pipe 10 and the second fan 20, the heat inside the feed cylinder 9 can be discharged conveniently, thereby facilitating the circulation of heat, saving time and labor, and effectively adjusting the humidity of the material.

[0030] The above is only for the purpose of illustrating the present application, and it should be understood that the present application is not limited to the above examples, and various modifications in accordance with the present application are within the scope of the present application.

Claims

1. An intelligent feed preparation system, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a stepper motor (13), a support seat (3) and a control console (2), the inner wall of the support seat (3) is fixedly connected to a feed barrel (9), the inner wall of the feed barrel (9) is fixedly connected to a feed barrel (14), three first fixing rings (15) and two first sealed bearings (18), the inner wall of each first fixing ring (15) is fixedly connected to the outer surface of the feed barrel (14), the outer surface of each first fixing ring (15) is provided with a flow port (22), the inner rings of the two first sealed bearings (18) are fixedly connected to a screw rod (21), the inner wall of the feed barrel (9) and the feed barrel (14) are fixedly connected to the inner wall of the feed barrel (14), the inner wall of each first fixing ring (15) is fixedly connected to the outer surface of the feed barrel (14), the outer surface of each first fixing ring (15) is provided with a flow port (22), the inner rings of the two first sealed bearings (18) are fixedly connected to the screw rod (21), the inner wall of the feed barrel (9) and the feed barrel (14) are fixedly connected to the inner wall of the feed barrel (14 ... The inner wall of the material barrel (14) is fixedly connected to the feed hopper (11) and the heating barrel (7), the inner wall of the heating barrel (7) is fixedly connected to two second fixing rings (27), the inner wall of the heating barrel (7) and the inner walls of the two second fixing rings (27) are fixedly connected to the drying barrel (4), the inner wall of the heating barrel (7) and the inner wall of the drying barrel (4) are fixedly connected to heating wires (28) and two sets of filters (30), the inner wall of the heating barrel (7) and the inner wall of the feeding barrel (9) are fixedly connected to an exhaust pipe (8), the inner wall of the exhaust pipe (8) is fixedly connected to a first fan (29), and a disintegrating unit is provided inside the drying barrel (4).

2. The intelligent feed preparation system according to claim 1, characterized in that: The disintegration unit comprises a servo motor (6); the outer surface of the drying cylinder (4) is fixedly connected to a connecting frame (23); the upper surface of the connecting frame (23) is fixedly connected to the outer surface of the servo motor (6); the inner wall of the drying cylinder (4) is fixedly connected to a supporting base frame (31); the inner wall of the supporting base frame (31) is fixedly connected to a second sealed bearing (26); the upper surface of the supporting base frame (31) is fixedly connected to a power shell (35); the inner wall of the power shell (35) is fixedly connected to a third sealed bearing (5); the inner ring of the second sealed bearing (26) and the inner ring of the third sealed bearing (5) are fixedly connected to a crushing shaft (34); ), the inner wall of the power housing (35) and the inner wall of the drying drum (4) are respectively fixedly connected with a fourth sealed bearing (39) and a fifth sealed bearing (37), the inner ring of the fourth sealed bearing (39) and the inner ring of the fifth sealed bearing (37) are commonly fixedly connected with a transmission shaft (36), one end of the transmission shaft (36) close to the servo motor (6) is fixedly connected to the output end of the servo motor (6), the outer surface of the crushing shaft (34) and the outer surface of the transmission shaft (36) are respectively fixedly connected with a first bevel gear (17) and a second bevel gear (38), and the outer surface of the first bevel gear (17) is meshed with the outer surface of the second bevel gear (38).

3. The intelligent feed preparation system according to claim 2, characterized in that: The inner wall of the drying cylinder (4) is fixedly connected to a supporting top frame (24), the inner wall of the supporting top frame (24) is fixedly connected to a sixth sealed bearing (25), the inner ring of the sixth sealed bearing (25) is fixedly connected to the outer surface of the top end of the crushing shaft (34), and the inner wall of the drying cylinder (4) is fixedly connected to a first buffer net (32) and a second buffer net (33).

4. The intelligent feed preparation system according to claim 1, characterized in that: The outer surface of one end of the spiral rod (21) and the outer surface of the output end of the stepping motor (13) are both fixedly connected to a transmission gear (16), and the outer surfaces of the two transmission gears (16) are engaged with a toothed belt (12).

5. The intelligent feed preparation system according to claim 1, characterized in that: Two sealing rings (19) are fixedly connected to the outer surface of the bottom end of the feed hopper (11), and the outer surfaces of the two sealing rings (19) are fixedly connected to the inner wall of the conveying cylinder (9) and the inner wall of the feed cylinder (14), respectively.

6. The intelligent feed preparation system according to claim 2, characterized in that: The inner wall of the feeding cylinder (9) is fixedly connected to a discharge pipe (10), and the inner wall of the discharge pipe (10) is fixedly connected to a second fan (20). The control console (2) is electrically connected to the stepper motor (13), the servo motor (6), the heating wire (28), the first fan (29) and the second fan (20) through wires.

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