Self-cleaning high-temperature roller heating furnace
The cleaning mechanism of the self-cleaning high-temperature roller heating furnace automatically removes attachments on the roller surface, solving the problem of drilling fluid precipitation affecting the heating effect and improving the working efficiency and stability of the equipment.
Patent Information
- Application Number
- CN202422505225.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-16
AI Technical Summary
During the heating process of the high-temperature roller heating furnace, the components in the drilling fluid may precipitate and adhere to the roller surface, affecting the heating effect and rolling performance, and reducing equipment efficiency.
A self-cleaning high-temperature roller heating furnace is designed, which includes a cleaning mechanism, including a cleaning part and a lifting drive assembly. The cleaning part contacts the roller surface to automatically remove attachments. The lifting drive assembly is used to adjust the position. Combined with the collection assembly and dust prevention assembly, automatic cleaning is achieved.
The automated cleaning process reduces the need for manual maintenance, lowers maintenance costs and operational difficulty, ensures the cleanliness of the roller surface, improves the equipment's operating efficiency and stability, and reduces downtime.
Smart Images

Figure CN223425748U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating furnaces, in particular to a self-cleaning high-temperature roller heating furnace. Background Art
[0002] The high-temperature roller heating furnace can simulate the high-temperature environment encountered by drilling fluid deep underground. Under high-temperature and high-pressure conditions, the rheological properties (such as shear force and viscosity) of drilling fluid will change. The high-temperature roller heating furnace can be used to test the thermal stability and rheological properties of drilling fluid to ensure that the drilling fluid still maintains ideal performance under high-temperature conditions and continues to play a lubricating and cooling role, avoiding drilling pipe sticking or other problems.
[0003] However, during the heating process, certain components in the drilling fluid may undergo chemical reactions, producing solid precipitates. Alternatively, certain easily crystallized minerals in the drilling fluid may precipitate at high temperatures and form precipitates upon cooling. These precipitates may adhere to the roller surfaces of the high-temperature roller heating furnace, forming deposits. These deposits can affect the heating effect and rolling performance of the rollers, reducing the efficiency of the high-temperature roller heating furnace. Utility Model Content
[0004] The purpose of the utility model is to provide a self-cleaning high-temperature roller heating furnace, which can automatically clean the attachments on the surface of the roller, ensure the heating effect and rolling performance of the roller, and improve the working efficiency of the high-temperature roller heating furnace.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] The self-cleaning high-temperature roller heating furnace comprises a furnace body and a plurality of rollers, wherein the plurality of rollers are arranged in a rolling manner inside the furnace body at even intervals, wherein the self-cleaning high-temperature roller heating furnace further comprises:
[0007] The cleaning mechanism includes a cleaning member and a lifting drive assembly; the cleaning member is arranged inside the furnace body and below the roller shaft, and the cleaning member can abut against the surface of the roller shaft to clean the attachments on the surface of the roller shaft; the output end of the lifting drive assembly is connected to the cleaning member to drive the cleaning member to move in a direction close to or away from the roller shaft.
[0008] Furthermore, the lifting drive assembly includes a first driving member and a lifting member, the first driving member includes a driving motor and a screw rod, the lifting member includes a lifting block, the screw rod is arranged in a vertical direction, the lifting block is screwed to the screw rod, the output end of the driving motor is connected to one end of the screw rod, and the output end of the driving motor can drive the screw rod to rotate and drive the lifting block to move up and down in the vertical direction.
[0009] Furthermore, the lifting drive assembly further includes a limiter, which can limit the moving distance of the lifting block in the vertical direction.
[0010] Furthermore, the limiting member is configured as a limiting groove, and the driving motor, the screw rod and the lifting block are all configured in the limiting groove; or,
[0011] The limiting member is configured as a limiting block, and the limiting block is disposed at the top end of the screw rod.
[0012] Furthermore, the cleaning mechanism further includes a collecting component, which is arranged below the cleaning member and is used to collect attachments on the roller.
[0013] Furthermore, the cleaning mechanism also includes a drainage member, one end of which is connected to the cleaning member, and the other end of which is connected to the lifting member, and the drainage member can introduce the attachments on the roller surface into the collecting assembly.
[0014] Furthermore, the collecting assembly includes a collecting trough, which is arranged below the cleaning member and is slidably connected to the inner wall of the furnace body in a horizontal direction.
[0015] Furthermore, the collecting assembly further includes a second driving member, an output end of which is connected to a side wall of the collecting trough so as to be able to drive the collecting trough to slide horizontally within the furnace body.
[0016] Furthermore, the self-cleaning high-temperature roller heating furnace also includes a dustproof component, which includes a baffle and a reset component. The side wall of the furnace body is provided with a heat dissipation hole. The edge of the baffle is hinged to the outer side wall of the furnace body. The baffle can block the heat dissipation hole. One end of the reset component is connected to the outer side wall of the furnace body, and the other end of the reset component is connected to the baffle; the reset component can maintain the tendency of restoring the baffle to block the heat dissipation hole.
[0017] Furthermore, the self-cleaning high-temperature roller heating furnace also includes a controller, which is arranged outside the furnace body and is electrically connected to the first driving member and the second driving member.
[0018] Beneficial effects of the utility model:
[0019] The utility model discloses a self-cleaning high-temperature roller heating furnace, comprising a furnace body, a plurality of rollers, and a cleaning mechanism, wherein the cleaning mechanism comprises a cleaning member and a lifting drive assembly. The cleaning member can directly contact the surface of the roller to remove attachments accumulated on the roller during high-temperature operation, keep the surface of the roller clean, and prevent the normal operation of the equipment from being affected by the accumulation of attachments. The output end of the lifting drive assembly can drive the cleaning member to move in a direction close to or away from the roller, so that the cleaning member can contact the surface of the roller when needed and adjust its position according to the cleaning requirements. The automated cleaning process reduces the need for manual cleaning, reduces maintenance costs, and reduces the difficulty of operation. By automatically cleaning the surface of the roller, the downtime caused by excessive attachments on the surface of the roller is reduced, the heating effect and rolling performance of the roller are ensured, the working efficiency of the high-temperature roller heating furnace is improved, and it is ensured that the equipment can operate stably for a long time under high-temperature conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the external structure of the self-cleaning high-temperature roller heating furnace of the utility model;
[0021] Figure 2 This is a schematic diagram of the internal structure of the self-cleaning high-temperature roller heating furnace of the utility model;
[0022] Figure 3 This is a cross-sectional view of the self-cleaning high-temperature roller heating furnace of the utility model;
[0023] Figure 4 This utility model Figure 3 Enlarged view of part A.
[0024] In the picture:
[0025] 1. Furnace body; 2. Roller; 3. Cleaning mechanism; 4. Cleaning part; 5. Lifting drive assembly; 51. First drive member; 511. Drive motor; 512. Screw rod; 52. Lifting block; 53. Limiting member; 6. Collection assembly; 61. Collection trough; 62. Second drive member; 7. Drainage member; 8. Dustproof assembly; 81. Baffle; 82. Reset member; 9. Heat dissipation hole; 10. Controller. DETAILED DESCRIPTION
[0026] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0027] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0028] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0029] In the description of this embodiment, the terms "upper," "lower," "left," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0030] Please refer to Figures 1 to 4 The utility model provides a self-cleaning high-temperature roller heating furnace, which can automatically clean the attachments on the surface of the roller 2, ensure the heating effect and rolling performance of the roller 2, and improve the working efficiency of the high-temperature roller heating furnace. The self-cleaning high-temperature roller heating furnace includes a furnace body 1, a plurality of rollers 2 and a cleaning mechanism 3. The plurality of rollers 2 are arranged in the furnace body 1 in a rolling manner at uniform intervals. The cleaning mechanism 3 includes a cleaning member 4 and a lifting drive assembly 5; the cleaning member 4 is arranged inside the furnace body 1 and is located below the roller 2. The cleaning member 4 can abut against the surface of the roller 2 to clean attachments on the surface of the roller 2; the output end of the lifting drive assembly 5 is connected to the cleaning member 4 to drive the cleaning member 4 to move in a direction close to or away from the roller 2.
[0031] The cleaning member 4 can directly contact the surface of the roller 2 to remove the deposits accumulated on the roller 2 during high-temperature operation, keep the surface of the roller 2 clean, and prevent the normal operation of the equipment from being affected by the accumulation of deposits. The output end of the lifting drive assembly 5 can drive the cleaning member 4 to move in a direction close to or away from the roller 2, so that the cleaning member 4 can contact the surface of the roller 2 when needed and adjust its position according to cleaning needs. The automated cleaning process reduces the need for manual cleaning, lowers maintenance costs and operational difficulty. By automatically cleaning the surface of the roller 2, downtime caused by excessive deposits on the surface of the roller 2 is reduced, the heating effect and rolling performance of the roller 2 are ensured, the working efficiency of the high-temperature roller heating furnace is improved, and the equipment can be ensured to operate stably for a long time under high-temperature conditions. Among them, the cleaning member 4 can be, but is not limited to, a scraper, etc., and is not specifically limited here.
[0032] Combine Figure 3 and Figure 4 As shown, in order to improve the stability of the lifting drive assembly 5, in some embodiments, the lifting drive assembly 5 includes a first driving member 51 and a lifting member, the first driving member 51 includes a driving motor 511 and a screw rod 512, the lifting member includes a lifting block 52, the screw rod 512 is arranged in the vertical direction, the lifting block 52 is screwed to the screw rod 512, the output end of the driving motor 511 is transmission-connected to one end of the screw rod 512, the output end of the driving motor 511 can drive the screw rod 512 to rotate and drive the lifting block 52 to move up and down in the vertical direction, through the screw connection structure between the screw rod 512 and the lifting block 52, the driving motor 511 can accurately control the up and down movement of the lifting block 52 to achieve precise height adjustment, wherein the screw rod 512 has high stability, is not prone to jamming or sliding problems, can maintain a reliable lifting function in a high temperature environment, and ensure the stable operation of the cleaning mechanism 3. In other embodiments, the first driving member 51 includes a cylinder driving member, which drives the piston in the cylinder to move by compressed air to achieve the lifting action.
[0033] Continue to combine Figure 3 and Figure 4As shown, in order to prevent excessive movement of the lifting member, in some embodiments, the lifting drive assembly 5 also includes a limiter 53, which can limit the moving distance of the lifting block 52 in the vertical direction; through the setting of the limiter 53, the lifting block 52 can be ensured to operate within the set upper and lower limit ranges, effectively limiting the maximum moving distance of the lifting block 52 in the vertical direction, avoiding excessive movement of the lifting block 52 due to driving errors or external factors, thereby avoiding damage to equipment or parts, reducing the time for manual adjustment and regulation, improving work efficiency, and achieving more automated and reliable operation. Specifically, the limiting member 53 is set as a limiting groove, and the drive motor 511, the screw rod 512 and the lifting block 52 are all set in the limiting groove. The limiting groove provides a fixed track for the screw rod 512 and the lifting block 52 to prevent the lifting block 52 from lateral displacement during vertical movement, ensuring a smooth and accurate lifting process. In addition, the drive motor 511, the screw rod 512 and the lifting block 52 are all set in the limiting groove, which can make rational use of space, avoid components from being exposed, and make the design more compact and beautiful, which helps to optimize the overall layout of the equipment. Optionally, the limiting member 53 can also be set as a limiting block, which is set at the top of the screw rod 512. The limiting block physically limits the maximum stroke of the lifting block 52, which can prevent the lifting block 52 from moving too far up and down, protect the drive motor 511, the screw rod 512 and other components from being damaged, and ensure the safe operation of the equipment.
[0034] Since the attachments may flow into the lifting drive assembly 5 after being cleaned, thereby causing the drive assembly to malfunction or performance degradation, in order to solve the above problem, as Figure 2As shown, in some embodiments, the cleaning mechanism 3 also includes a collection component 6, which is arranged below the cleaning member 4 and is used to collect attachments on the roller 2. The collection component 6 can collect the attachments cleaned by the cleaning member 4 in a timely and effective manner, effectively preventing these dirt from flying during the cleaning process and preventing them from contaminating the high-temperature roller heating furnace again, thereby improving the cleaning effect and work efficiency. Furthermore, the cleaning mechanism 3 also includes a drainage member 7, one end of the drainage member 7 is connected to the cleaning member 4, and the other end of the drainage member 7 is connected to the lifting member. The drainage member 7 can guide the attachments on the surface of the roller 2 into the collection component 6, reducing the pollution of the working area. The operator does not need to manually intervene to collect the attachments, effectively preventing the attachments from flowing into the lifting drive assembly 5, reducing the risk of wear and blockage, and reducing the failure rate of the equipment. Among them, the drainage member 7 can be an inclined guide plate, which is designed as an inclined plate-like structure, fixed below the cleaning member 4, tilted toward the collection component 6, and uses gravity to guide the attachments to slide into the collection component 6, effectively preventing the attachments from flowing back. Furthermore, the collection assembly 6 includes a collection trough 61, which is arranged below the cleaning member 4 and is slidably connected to the inner wall of the furnace body 1 in the horizontal direction; the sliding design of the collection trough 61 makes it possible to easily remove the collection trough 61 or move it to a more convenient area for cleaning when cleaning attachments, thereby reducing the complexity of manual operation; setting the collection trough 61 as a sliding connection can effectively utilize the space inside the furnace body 1, and keep the cleaning process neat and efficient without affecting the operation of other components.
[0035] Continue as Figure 2 As shown, in some embodiments, the collection assembly 6 further includes a second drive member 62, the output end of which is connected to the side wall of the collection trough 61 to drive the collection trough 61 to slide horizontally within the furnace body 1. The addition of the second drive member 62 automates the movement of the collection trough 61, eliminating the need for manual operator intervention and improving operational convenience and efficiency. The collection trough 61 can also be precisely adjusted to a desired position by the second drive member 62, ensuring the efficiency and effectiveness of the cleaning process and preventing the retention of deposits. The second drive member 62 can be, but is not limited to, an electric push rod, which is not specifically limited herein.
[0036] like Figure 1As shown, in order to further ensure the cleanliness of the interior of the self-cleaning high-temperature roller heating furnace, in some embodiments, the self-cleaning high-temperature roller heating furnace further includes a dustproof component 8, which includes a baffle 81 and a reset member 82. A heat dissipation hole 9 is opened on the side wall of the furnace body 1. The edge of the baffle 81 is hinged to the outer wall of the furnace body 1. The baffle 81 can block the heat dissipation hole 9. One end of the reset member 82 is connected to the outer wall of the furnace body 1, and the other end of the reset member 82 is connected to the baffle 81; the reset member 82 can keep the baffle 81 restored to block the heat dissipation hole 9 trend; wherein, the baffle 81 can effectively block the heat dissipation holes 9 to prevent dust and external impurities from entering the interior of the furnace body 1; the reset member 82 is used to ensure that the baffle 81 can automatically block the heat dissipation holes 9 when not needed, to prevent external factors from affecting the heat dissipation effect of the furnace body 1, while maintaining the heat dissipation effect, it can also prevent impurities from entering the interior of the device through the heat dissipation holes 9; the hinged design of the baffle 81 and the reset member 82 enables the baffle 81 to be flexibly opened or closed when needed, which is convenient for heat dissipation and cleaning, and improves the overall structural stability of the equipment.
[0037] Combine Figure 1 and Figure 2 As shown, in order to improve the automation of the self-cleaning high-temperature roller heating furnace, in some embodiments, the self-cleaning high-temperature roller heating furnace also includes a controller 10, which is arranged on the outside of the furnace body 1 and is electrically connected to the first drive member 51 and the second drive member 62; wherein, the controller 10 can automatically adjust the working status of the first drive member 51 and the second drive member 62 according to the preset program and sensor data, realize automatic cleaning and collection of attachments, and improve work efficiency.
[0038] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A self-cleaning high-temperature roller heating furnace, comprising a furnace body (1) and a plurality of rollers (2), wherein the plurality of rollers (2) are arranged in a rolling manner at even intervals inside the furnace body (1), characterized in that: The self-cleaning high-temperature roller heating furnace also includes: A cleaning mechanism (3), the cleaning mechanism (3) comprising a cleaning member (4) and a lifting drive assembly (5); the cleaning member (4) is arranged inside the furnace body (1) and below the roller (2); the cleaning member (4) can abut against the surface of the roller (2) to clean attachments on the surface of the roller (2); the output end of the lifting drive assembly (5) is connected to the cleaning member (4) to drive the cleaning member (4) to move in a direction close to or away from the roller (2).
2. The self-cleaning high-temperature roller heating furnace according to claim 1, characterized in that: The lifting drive assembly (5) includes a first driving member (51) and a lifting member, wherein the first driving member (51) includes a driving motor (511) and a screw rod (512), and the lifting member includes a lifting block (52), wherein the screw rod (512) is arranged in a vertical direction, and the lifting block (52) is screwed to the screw rod (512), and the output end of the driving motor (511) is connected to one end of the screw rod (512), and the output end of the driving motor (511) can drive the screw rod (512) to rotate and drive the lifting block (52) to move.
3. The self-cleaning high-temperature roller heating furnace according to claim 2, characterized in that: The lifting drive assembly (5) further comprises a limiting member (53), and the limiting member (53) is capable of limiting the moving distance of the lifting block (52) in the vertical direction.
4. The self-cleaning high-temperature roller heating furnace according to claim 3, characterized in that: The limiting member (53) is configured as a limiting groove, and the driving motor (511), the screw rod (512), and the lifting block (52) are all disposed in the limiting groove; or, The limiting member (53) is configured as a limiting block, and the limiting block is disposed at the top end of the screw rod (512).
5. The self-cleaning high-temperature roller heating furnace according to claim 4, characterized in that: The cleaning mechanism (3) further comprises a collecting assembly (6), which is arranged below the cleaning member (4) and is used to collect attachments on the roller (2).
6. The self-cleaning high-temperature roller heating furnace according to claim 5, characterized in that: The cleaning mechanism (3) further comprises a drainage member (7), one end of which is connected to the cleaning member (4), and the other end of which is connected to the lifting member. The drainage member (7) is capable of guiding the attachments on the surface of the roller (2) into the collecting assembly (6).
7. The self-cleaning high-temperature roller heating furnace according to claim 6, characterized in that: The collecting assembly (6) comprises a collecting trough (61), which is arranged below the cleaning member (4) and is slidably connected to the inner wall of the furnace body (1) in a horizontal direction.
8. The self-cleaning high-temperature roller heating furnace according to claim 7, characterized in that: The collecting assembly (6) further comprises a second driving member (62), the output end of the second driving member (62) being connected to the side wall of the collecting trough (61) so as to be able to drive the collecting trough (61) to slide in the horizontal direction within the furnace body (1).
9. The self-cleaning high-temperature roller heating furnace according to any one of claims 1 to 8, characterized in that: The self-cleaning high-temperature roller heating furnace also includes a dustproof component (8), which includes a baffle (81) and a reset member (82). A heat dissipation hole (9) is provided on the side wall of the furnace body (1). The edge of the baffle (81) is hinged to the outer wall of the furnace body (1). The baffle (81) can block the heat dissipation hole (9). One end of the reset member (82) is connected to the outer wall of the furnace body (1), and the other end of the reset member (82) is connected to the baffle (81); the reset member (82) can maintain the tendency of restoring the baffle (81) to block the heat dissipation hole (9).
10. The self-cleaning high-temperature roller heating furnace according to claim 8, characterized in that: The self-cleaning high-temperature roller heating furnace further comprises a controller (10), wherein the controller (10) is arranged outside the furnace body (1) and is electrically connected to the first driving member (51) and the second driving member (62).