Charging device for directional shaped charge blasting pipe

The automated charging device solves the problem of low manual charging efficiency of directional shaped charge blasting tubes, realizes efficient and safe explosives transportation and charging process, and reduces labor intensity and cost.

CN223425841UActive Publication Date: 2025-10-10SICHUAN YAHUA CIVIL EXPLOSIVES GRP CO LTD
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Patent Information

Application Number
CN202423039342.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-10
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Manual charging of directional focused charge blasting tubes is labor-intensive and has low operating efficiency, which increases the company's capital investment and labor costs.

Method used

An automated charging device consisting of a plate chain conveyor, a charging machine, a limiting mechanism, and a delivery tube was designed. Automatic transportation and positioning of explosives were achieved through components such as a motor reducer and a hydraulic cylinder, ensuring the stability and accuracy of the blasting tube during transportation and charging.

Benefits of technology

It realizes automatic charging, improves production efficiency and work safety, reduces labor intensity, ensures charging stability and accuracy, reduces explosives waste, and improves production sustainability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of engineering blasting, and discloses a charging device for a directional shaped charge blasting tube, which comprises a workbench and a plate chain conveyor mounted on the workbench and used for conveying the blasting tube, the motor speed reducer is mounted on one side of the workbench, and an output shaft of the motor speed reducer is connected with an output rod of the plate chain conveyor; the charging machine is arranged above the workbench and is used for conveying explosives to the blasting tube; the explosive conveying pipe is fixedly arranged on the blasting pipe and is used for discharging explosives into the blasting pipe; and the limiting mechanism is arranged on the workbench and is used for limiting the blasting tube on the plate chain conveyor. According to the explosive charging device for the directional shaped charge blasting pipe, by means of an automatic explosive charging mode, on-site explosive charging personnel are reduced, labor intensity is lowered, explosive charging yield is improved, and sustainability of production is effectively guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to engineering blasting technical field, concretely relates to a charging device for directional shaped charge tube. BACKGROUND

[0002] The directional shaped charge tube is a charging pipeline made of PVC, which has V-shaped energy-gathering grooves on both sides, and its blasting mechanism is that after the explosion of the explosive charge, the explosion energy close to the energy-gathering hole converges towards the axial direction of the hole, forming a high-density, high-speed and high-pressure gas jet.

[0003] When using the directional shaped charge tube, the explosive charge is first loaded into the charging pipeline, then the bottom of the charging pipeline is closed by the blocking cover and the blocking plug, and the detonating cord is arranged, next, the multiple charging pipelines are connected by the connecting piece to form a longer blasting pipeline, and finally, the blasting pipeline is fixed at the predetermined position and direction by the directional fixing piece. When the explosive charge is detonated, the explosive detonation stress will propagate along the direction of the energy-gathering groove to form a pre-crack surface, achieving the light blasting effect.

[0004] At present, the charging of the blasting pipeline basically adopts manual charging, which has low output and high labor intensity, greatly increasing the capital investment of enterprises. UTILITY MODEL CONTENTS

[0005] The utility model provides a charging device for directional shaped charge tube, which aims to solve the problem of high labor intensity and low operation efficiency of manual charging of the directional shaped charge tube proposed in the above background technology.

[0006] To solve the above problems, the utility model is implemented in the following manner. A charging device for directional shaped charge tube comprises a workbench, a plate chain conveyor for conveying the blasting pipeline installed on the workbench, a motor reducer installed on one side of the workbench, an output shaft of the motor reducer connected with an output rod of the plate chain conveyor, a charging machine for conveying the explosive charge to the blasting pipeline arranged above the workbench, a medicine delivery tube fixedly installed on the blasting pipeline for discharging the explosive charge into the blasting pipeline, and a limiting mechanism arranged on the workbench for limiting the blasting pipeline on the plate chain conveyor.

[0007] Preferably, a support frame is fixedly installed on the top of the workbench, the support frame is fixedly connected with the charging machine, a hydraulic cylinder is fixedly installed on the top of the support frame, a push plate is fixedly installed on an output rod of the hydraulic cylinder, and the push plate is in sliding contact with the inner wall of the charging machine.

[0008] Preferably, an adapter plate is fixedly installed on the support of the plate chain conveyor, a discharge hopper is fixedly installed on the top of the adapter plate, the hopper mouth of the discharge hopper is located above the blasting pipeline, and the pipe mouth of the medicine delivery tube is located directly above the discharge hopper.

[0009] Preferably, the limiting mechanism includes: a support plate installed on the plate chain of the plate chain conveyor; a placement opening opened on the top of the support plate, the placement opening being adapted for the blasting tube; anti-slip pads installed on both sides of the placement opening, both of the anti-slip pads being in close contact with the blasting tube; a limiting wheel rotatably installed on the bracket, the limiting wheel being in sliding contact with the top of the blasting tube.

[0010] Preferably, a connecting frame is fixedly installed on the top of the connecting plate, a first electric telescopic rod is fixedly installed on the top of the inner wall of the connecting frame, a pressure plate is fixedly installed on the output rod of the first electric telescopic rod, and the pressure plate is adapted to the opening at the top of the blasting tube.

[0011] Preferably, a connecting block is fixedly installed at the bottom of the discharge hopper, a second electric telescopic rod is fixedly installed on one side of the connecting block, a sealing plate is fixedly installed on the output rod of the second electric telescopic rod, and the sealing plate is slidably connected to the discharge hopper and seals the hopper mouth of the discharge hopper.

[0012] Preferably, a limit plate is fixedly installed on the top of the workbench, a limit slot is opened on one side of the limit plate, a collection box is slidably provided on the workbench, the collection box is located below the discharge hopper and the pressure plate, a limit rod is fixedly installed on one side of the collection box, the limit rod is slidably connected to the limit slot, a clamping block is rotatably installed on one side of the limit plate, and the clamping block is in rotational contact with one end of the limit rod.

[0013] Compared with related technologies, the charging device for directional shaped energy blasting tubes provided by the present invention has the following beneficial effects:

[0014] Compared with the existing technology, the charging device for directional focused charge blasting tubes provided by this solution realizes automated charging compared with the traditional manual charging method, which greatly improves production efficiency and also improves work safety. The blasting tube is limited on the plate chain conveyor through the limiting mechanism to ensure that the blasting tube maintains a stable position and posture during the transportation and charging process, preventing it from moving or tilting and affecting the charging effect.

[0015] In summary, the charging device for directional focused charge blasting tubes of the present invention reduces the number of on-site charging personnel, reduces labor intensity, and increases charging output through automated charging, thereby effectively ensuring the sustainability of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of a charging device for a directional shaped charge blasting tube provided by the utility model;

[0017] Figure 2This is a side sectional structural diagram of a charging device for a directional shaped charge blasting tube provided by the utility model;

[0018] Figure 3 This is an assembly diagram of the first electric telescopic rod and the pressure plate provided by the utility model;

[0019] Figure 4 This is an assembly diagram of the middle limit plate and the clamping block provided by the utility model;

[0020] Figure 5 for Figure 2 Schematic diagram of the enlarged structure of part A shown in FIG;

[0021] Figure numerals: 1. workbench; 2. bracket; 3. plate chain conveyor; 4. motor reducer; 5. support frame; 6. charging machine; 7. drug delivery tube; 8. blasting tube; 9. hydraulic cylinder; 10. push plate; 11. discharge hopper; 12. support plate; 13. anti-slip pad; 14. limiting wheel; 15. connecting frame; 16. first electric telescopic rod; 17. pressure plate; 18. connecting block; 19. second electric telescopic rod; 20. sealing plate; 21. limiting plate; 22. collecting box; 23. limiting rod; 24. blocking block. DETAILED DESCRIPTION

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.

[0023] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0024] The present invention provides a charging device for a directional shaped energy blasting tube. Figure 1-5 As shown, the charging device for directional shaped charge blasting tubes includes: a workbench 1 and a plate chain conveyor 3 installed on the workbench 1 for conveying blasting tubes 8; a motor reducer 4 installed on one side of the workbench 1, and the output shaft of the motor reducer 4 is connected to the output rod of the plate chain conveyor 3; a charging machine 6 provided above the workbench 1 for conveying explosives to the blasting tube 8; a drug delivery pipe 7 fixedly installed on the blasting tube 8 for discharging explosives into the blasting tube 8; and a limiting mechanism provided on the workbench 1 for limiting the blasting tube 8 on the plate chain conveyor 3.

[0025] In this embodiment, the blasting tube 8 is placed on the support plate 12, and then the motor reducer 4 is started, and the plate chain conveyor 3 begins to convey the blasting tube 8 to the charging position, and then the valve on the drug delivery pipe 7 is started to discharge the explosives into the blasting tube 8 through the drug delivery pipe 7. By controlling the frequency of the plate chain conveyor 3 and the discharge speed of the loader 6, automatic charging operation is realized. The limiting mechanism ensures the stability of the blasting tube 8 during the transportation and charging process. After the loading is completed, the blasting tube 8 continues to be conveyed to the next process by the plate chain conveyor 3. Compared with the traditional manual charging method, the present device realizes automatic charging, greatly improves production efficiency, and also improves work safety. The blasting tube 8 is limited on the plate chain conveyor 3 by the limiting mechanism to ensure that the blasting tube 8 maintains a stable position and posture during the transportation and charging process to prevent it from moving or tilting and affecting the charging effect.

[0026] In a further preferred embodiment of the present invention, a support frame 5 is fixedly installed on the top of the workbench 1, and the support frame 5 is fixedly connected to the charging machine 6. A hydraulic cylinder 9 is fixedly installed on the top of the support frame 5, and a push plate 10 is fixedly installed on the output rod of the hydraulic cylinder 9, and the push plate 10 is in sliding contact with the inner wall of the charging machine 6.

[0027] In this embodiment, when the hydraulic cylinder 9 is extended and retracted, the push plate 10 will slide on the inner wall of the charging machine 6, thereby pushing the explosives into the drug delivery tube 7 along a specific path and finally discharged into the blasting tube 8. This design can ensure the uniform distribution and precise control of the explosives. Through the coordinated use of the hydraulic cylinder 9 and the push plate 10, the precise control and uniform distribution of the explosives can be achieved, thereby improving the charging accuracy and ensuring the blasting effect. The addition of the support frame 5 enhances the stability of the charging machine 6 during operation and avoids problems such as inaccurate charging or malfunction due to vibration or shaking.

[0028] In a further preferred embodiment of the present invention, a connecting plate is fixedly installed on the bracket 2 of the plate chain conveyor 3, and a discharge hopper 11 is fixedly installed on the top of the connecting plate. The hopper mouth of the discharge hopper 11 is located above the blasting tube 8, and the mouth of the drug delivery tube 7 is located directly above the discharge hopper 11.

[0029] In this embodiment, after the explosives are discharged from the charging machine 6 through the drug delivery pipe 7, they will directly fall into the discharge hopper 11 and then flow into the blasting tube 8 along the hopper mouth. This design ensures the accurate delivery and efficient utilization of the explosives. By adding the discharge hopper 11, the explosives can be more effectively received and guided into the blasting tube 8, reducing the waste and loss of explosives during the transportation process and improving the charging efficiency. The design of the discharge hopper 11 enables the explosives to flow more smoothly into the blasting tube 8, avoiding charging problems caused by uneven distribution or blockage of explosives, and optimizing the charging process.

[0030] In a further preferred embodiment of the present invention, the limiting mechanism includes: a support plate 12 installed on the plate chain of the plate chain conveyor 3; a placement opening opened at the top of the support plate 12, and the placement opening is adapted to the blasting tube 8; anti-slip pads 13 installed on both sides of the placement opening, and both of the anti-slip pads 13 are in close contact with the blasting tube 8; a limiting wheel 14 rotatably installed on the bracket 2, and the limiting wheel 14 is in sliding contact with the top of the blasting tube 8.

[0031] In this embodiment, the placement opening at the top of the support plate 12 is adapted to the shape and size of the blasting tube 8, ensuring that the blasting tube 8 can be stably placed on the support plate 12, and the anti-slip pad 13 increases the friction between the blasting tube 8 and the support plate 12, preventing the blasting tube 8 from sliding or shifting due to vibration or shaking during transportation. The limiting wheel 14 further limits the movement range of the blasting tube 8 during transportation, ensuring that the blasting tube 8 always remains in the correct position and posture. At the same time, the rotation design of the limiting wheel 14 can reduce the friction resistance between the blasting tube 8 and the blasting tube 8, making the transportation process smoother. Through the coordinated use of components such as the support plate 12, the anti-slip pad 13 and the limiting wheel 14, the blasting tube 8 can be more effectively fixed and supported to prevent it from sliding or shifting due to vibration or shaking during transportation and charging, thereby improving the stability of charging.

[0032] In a further preferred embodiment of the present invention, a connecting frame 15 is fixedly installed on the top of the connecting plate, a first electric telescopic rod 16 is fixedly installed on the top of the inner wall of the connecting frame 15, and a pressure plate 17 is fixedly installed on the output rod of the first electric telescopic rod 16, and the pressure plate 17 is adapted to the opening at the top of the blasting tube 8.

[0033] In this embodiment, after the blasting tube 8 is loaded, the output rod of the first electric telescopic rod 16 drives the pressure plate 17 to slide, so that the pressure plate 17 flattens the explosives accumulated on the blasting tube 8, thereby facilitating the subsequent sealing operation of the opening of the blasting tube 8. The pressure of the pressure plate 17 can ensure that the explosives can be fully filled into the blasting tube 8, thereby reducing the waste and loss of explosives and improving the charging efficiency.

[0034] In a further preferred embodiment of the present invention, a connecting block 18 is fixedly installed at the bottom of the discharge hopper 11, a second electric telescopic rod 19 is fixedly installed on one side of the connecting block 18, and a sealing plate 20 is fixedly installed on the output rod of the second electric telescopic rod 19. The sealing plate 20 is slidably connected to the discharge hopper 11 and seals the bucket mouth of the discharge hopper 11.

[0035] In this embodiment, when the second electric telescopic rod 19 is extended, the sealing plate 20 will move upward and press tightly against the mouth of the discharge hopper 11 to achieve sealing of the mouth. When the second electric telescopic rod 19 is shortened, the sealing plate 20 will move downward, opening the mouth and allowing the explosives to be discharged from the discharge hopper 11. By cooperating with the second electric telescopic rod 19 and the sealing plate 20, the mouth of the discharge hopper 11 can be sealed and controlled to prevent leakage or overflow of explosives from the mouth, thereby ensuring the safety and stability of the charging process.

[0036] In a further preferred embodiment of the present invention, a limiting plate 21 is fixedly installed on the top of the workbench 1, and a limiting groove is opened on one side of the limiting plate 21. A collecting box 22 is slidingly provided on the workbench 1, and the collecting box 22 is located below the discharge hopper 11 and the pressure plate 17. A limiting rod 23 is fixedly installed on one side of the collecting box 22, and the limiting rod 23 is slidingly connected to the limiting groove. A clamping block 24 is rotatably installed on one side of the limiting plate 21, and the clamping block 24 is in rotational contact with one end of the limiting rod 23.

[0037] In this embodiment, the collection box 22 collects excess explosives or waste generated during the charging process to prevent them from being scattered on the workbench 1 and causing pollution or waste. The cooperation between the limiting rod 23 and the limiting groove can ensure the stable sliding of the collection box 22 on the workbench 1 and prevent it from falling off or shifting. When the collection box 22 slides to a predetermined position, the block 24 can be rotated to make it in close contact with one end of the limiting rod 23, thereby fixing and locking the collection box 22 to prevent it from moving or tipping over during the charging process.

[0038] In summary, compared with related technologies, this device reduces the number of on-site charging personnel, reduces labor intensity, and increases charging output through automated charging, effectively ensuring the sustainability of production.

[0039] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0040] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A charging device for a directional shaped charge blasting tube, characterized by: include: A workbench and a plate chain conveyor mounted on the workbench for conveying blasting tubes; A motor reducer installed on one side of the workbench, wherein the output shaft of the motor reducer is connected to the output rod of the plate chain conveyor; A charging machine provided above the workbench for conveying explosives to the blasting tube; A drug delivery pipe fixedly mounted on the blasting tube for discharging explosives into the blasting tube; A limiting mechanism is provided on the workbench for limiting the blasting tube on the plate chain conveyor.

2. The charging device for a directional shaped charge blasting tube according to claim 1, characterized in that: A support frame is fixedly installed on the top of the workbench, and the support frame is fixedly connected to the charging machine. A hydraulic cylinder is fixedly installed on the top of the support frame, and a push plate is fixedly installed on the output rod of the hydraulic cylinder. The push plate is in sliding contact with the inner wall of the charging machine.

3. The charging device for a directional shaped charge blasting tube according to claim 1, characterized in that: A connecting plate is fixedly installed on the bracket of the plate chain conveyor, and a discharge hopper is fixedly installed on the top of the connecting plate. The hopper mouth of the discharge hopper is located above the blasting tube, and the pipe mouth of the drug delivery tube is located directly above the discharge hopper.

4. The charging device for a directional shaped charge blasting tube according to claim 3, characterized in that: The limiting mechanism includes: A support plate installed on the plate chain of the plate chain conveyor; A placement opening is provided on the top of the support plate, wherein the placement opening is adapted to fit the blasting tube; Anti-skid pads installed on both sides of the placement port, both of the anti-skid pads are in close contact with the blasting tube; The limiting wheel installed on the bracket is rotated so that the limiting wheel is in sliding contact with the top of the blasting tube.

5. The charging device for a directional shaped charge blasting tube according to claim 4, characterized in that: A connecting frame is fixedly installed on the top of the connecting plate, a first electric telescopic rod is fixedly installed on the top of the inner wall of the connecting frame, a pressure plate is fixedly installed on the output rod of the first electric telescopic rod, and the pressure plate is adapted to the opening at the top of the blasting tube.

6. The charging device for a directional shaped charge blasting tube according to claim 4, characterized in that: A connecting block is fixedly installed at the bottom of the discharge hopper, a second electric telescopic rod is fixedly installed on one side of the connecting block, a sealing plate is fixedly installed on the output rod of the second electric telescopic rod, and the sealing plate is slidably connected to the discharge hopper and seals the hopper mouth of the discharge hopper.

7. The charging device for a directional shaped charge blasting tube according to claim 5, characterized in that: A limit plate is fixedly installed on the top of the workbench, and a limit slot is provided on one side of the limit plate. A collection box is slidably provided on the workbench, and the collection box is located below the discharge hopper and the pressure plate. A limit rod is fixedly installed on one side of the collection box, and the limit rod is slidably connected to the limit slot. A clamping block is rotatably installed on one side of the limit plate, and the clamping block is in rotational contact with one end of the limit rod.