Rapid detection device for light transmission color difference of PVC (polyvinyl chloride) film structure material
By designing a rapid light transmittance color difference detection device for PVC membrane structure materials with detection components and auxiliary components, the problems of delayed detection time and poor adaptability in the existing technology are solved, rapid and accurate light transmittance color difference detection is achieved, and the defective product rate is reduced.
Patent Information
- Application Number
- CN202422815915.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing PVC film light transmittance color difference detection devices have a time delay during the detection process, cannot detect defective products in a timely manner, and cannot adapt to the problems of differences in mesh specifications and thickness.
A rapid detection device for light transmittance chromatic aberration of PVC membrane structural materials is designed, which includes a detection component and auxiliary components. By setting up structures such as a detection cavity, light-transmitting glass, a baffle, an adjustment block and a limit plate, the light intensity can be adjusted and the PVC membrane can be limited to ensure a rapid detection effect.
It improves detection efficiency, reduces the generation of defective products, can adapt to PVC films of different colors and thicknesses, reduces operation difficulty and improves detection accuracy.
Smart Images

Figure CN223426523U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, in particular to a device for quickly detecting light transmittance color difference of a PVC membrane structure material. Background Art
[0002] PVC film transmittance color difference detection is the process of measuring and analyzing the color difference of PVC film under specific light source using professional instruments such as optical sensors or spectrophotometers.
[0003] When the existing detection and testing device is used, the light transmittance color difference detection of the PVC film is achieved through the LED light source and the naked eye of the inspector.
[0004] However, existing PVC film products have problems with detection due to different mesh specifications and product thickness and color differences, which leads to time delays in the detection process and the inability to conduct timely inspection and discover the color difference of light transmittance of PVC film during the production process, resulting in a large number of defective products.
[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0006] In response to the problems in the related art, the utility model proposes a device for quickly detecting light transmittance color difference of PVC membrane structure materials to overcome the above-mentioned technical problems existing in the existing related art.
[0007] To this end, the specific technical solutions adopted in this utility model are as follows:
[0008] A device for quickly detecting light transmittance color difference of PVC membrane structure materials includes a cabinet, a detection component is arranged inside the cabinet, an auxiliary component is arranged at one end of the detection component, a control panel is installed on one side of the cabinet, the detection component includes a detection cavity, the detection cavity is opened on the cabinet, a plurality of detection light groups are arranged inside the detection cavity, an inspection window is provided on one side of the cabinet, and the inspection window is connected to the interior of the detection cavity, and a placement layer is provided on the cabinet.
[0009] Furthermore, in order to better ensure the detection effect, a transparent glass is provided at one end of the cabinet, and one end of the transparent glass is located inside the detection cavity. A shielding plate is provided at one end of the transparent glass, and a plurality of detection holes are opened on the shielding plate.
[0010] Furthermore, in order to better ensure the adjustment of light transmittance, multiple adjustment blocks are provided at one end of the translucent glass, and the adjustment blocks are located directly below the detection hole. A first motor is provided on one side of the cabinet through a fixed frame, and the output shaft of the first motor is provided with a first pulley.
[0011] Furthermore, in order to better ensure the uniformity of adjustment, a transmission belt is connected to the first pulley, a plurality of second pulleys are connected to the transmission belt, a rotating rod is provided on the second pulley, one end of the rotating rod extends from the outside of the cabinet to the inside of the detection cavity, and a plurality of worms are provided at one end of the rotating rod located inside the detection cavity, and a worm wheel is meshed with the worm.
[0012] Furthermore, in order to better ensure the adjustment effect, an adjustment cylinder is provided on the worm gear, one end of the adjustment cylinder extends from the outside of the adjustment block to the inside of the adjustment block, and an adjustment disk is provided at one end of the adjustment cylinder located inside the adjustment block. A first adjustment groove is provided on one side of the adjustment disk, and an adjustment plate is connected to the inside of the first adjustment groove. A plurality of second adjustment grooves are provided inside the adjustment block, and one end of the adjustment plate is connected to the second adjustment groove.
[0013] Furthermore, in order to better ensure the auxiliary detection effect, the auxiliary component includes multiple mounting frames, which are fixedly arranged on one side of the cabinet. A second motor is provided at one end of one of the mounting frames, and the output shaft of the second motor is provided with a threaded rod through a coupling. One end of the threaded rod extends from the outside of the mounting frame to the inside of the mounting frame, and a guide rod is provided on the inside of another mounting frame.
[0014] Furthermore, a limit plate is connected to the threaded rod and the guide rod, the limit plate is adapted to the detection hole, and the limit plate is located directly above the detection hole.
[0015] The beneficial effects of the present invention are as follows: by setting up a detection component, the ability to detect light transmittance color difference in the production process can be increased, the production of batch defective products can be reduced, and the transformation can be carried out on the prototype of the wooden cabinet without taking up new working space, killing two birds with one stone. The innovative design has two modes, which can switch the intensity of light, and can detect light transmittance color difference for products of different colors. At the same time, the transmittance can be adjusted according to the intensity of light, so as to better ensure the rapid detection effect and reduce the operating difficulty of the detection personnel to improve work efficiency; by setting up an auxiliary component, the PVC membrane structure material can be limited during the placement detection process of the PVC membrane structure material, so as to avoid the problems of offset and warping during the detection process, and thus the detection effect of the PVC membrane structure material can be better guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0017] Figure 1 is a structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 1 ;
[0018] Figure 2 is a structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 2 ;
[0019] Figure 3 is a structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 3 ;
[0020] Figure 4 is a detection assembly structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 1 ;
[0021] Figure 5 is a detection assembly structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 2 ;
[0022] Figure 6 is a detection assembly structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 3 ;
[0023] Figure 7 is a detection assembly structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 4 ;
[0024] Figure 8 is a detection assembly structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application Figure 5 ;
[0025] Figure 9 is a detection assembly structure diagram of a PVC film structure material light transmission color difference rapid detection device according to the embodiment of the present application
[0026] In the drawings:
[0027] 1. Cabinet; 2. Detection component; 201. Detection cavity; 202. Detection lamp group; 203. Translucent glass; 204. Shielding plate; 205. Detection hole; 206. Adjustment block; 207. First motor; 208. First pulley; 209. Transmission belt; 210. Second pulley; 211. Rotating rod; 212. Worm; 213. Worm wheel; 214. Adjustment cylinder; 215. Adjustment disk; 216. Adjustment plate; 3. Auxiliary components; 301. Mounting frame; 302. Second motor; 303. Threaded rod; 304. Guide rod; 305. Limit plate; 4. Control panel; 5. Inspection window; 6. Placement layer; 7. First adjustment slot; 8. Second adjustment slot. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] According to an embodiment of the present utility model, a device for quickly detecting light transmittance color difference of a PVC membrane structure material is provided.
[0030] Embodiment 1;
[0031] like Figures 1-9 As shown, a device for quickly detecting light transmittance color difference of PVC membrane structure materials according to an embodiment of the utility model includes a cabinet 1 formed by a wooden structure, the size of the cabinet 1 is 75cm*75cm*80cm, and the cabinet 1 is divided into an upper and lower two-layer structure. A detection component 2 is provided inside the cabinet 1 for quickly detecting light transmittance color difference of PVC membrane structure materials, and an auxiliary component 3 is provided at one end of the detection component 2 for assisting in the rapid detection of light transmittance color difference of PVC membrane structure materials. A control panel 4 is installed on one side of the cabinet 1, and the control panel 4 is provided with two gears, strong and weak, to control the number of LED light strips and D65 lamps turned on in the detection box, so as to adjust the light intensity and also to switch the light source for detection, that is, to switch the LED light strips and D65 lamps.
[0032] Embodiment 2;
[0033] like Figures 1-9As shown, according to an embodiment of the present invention, a rapid detection device for light transmittance color difference of a PVC membrane structure material, the detection component 2 includes a detection cavity 201, the detection cavity 201 is opened on the cabinet 1, a plurality of detection light groups 202 are arranged inside the detection cavity 201, and the detection light group 202 is composed of an LED light strip and a D65 lamp tube. An inspection window 5 is provided on one side of the cabinet 1 for repairing and replacing the LED light strip and the D65 lamp tube, and the inspection window 5 is connected to the interior of the detection cavity 201, and a placement layer 6 is provided on the cabinet 1;
[0034] One end of the cabinet 1 is provided with a light-transmitting glass 203, and one end of the light-transmitting glass 203 is located inside the detection cavity 201. One end of the light-transmitting glass 203 is provided with a shielding plate 204. The shielding plate 204 is set in black and has multiple detection holes 205. One end of the light-transmitting glass 203 is provided with multiple adjustment blocks 206, and the adjustment blocks 206 are located directly below the detection holes 205.
[0035] A first motor 207 is provided on one side of the cabinet 1 through a fixed frame, and a first pulley 208 is provided on the output shaft of the first motor 207. A transmission belt 209 is connected to the first pulley 208, and a plurality of second pulleys 210 are connected to the transmission belt 209. A rotating rod 211 is provided on the second pulley 210, and one end of the rotating rod 211 extends from the outside of the cabinet 1 to the inside of the detection chamber 201. A plurality of worms 212 are provided on the end of the rotating rod 211 located inside the detection chamber 201, and a worm wheel 213 is meshed and connected to the worm 212. An adjusting cylinder 214 is provided on the worm wheel 213, and the connecting part of the adjusting cylinder 214 and the adjusting block 206 is connected through a bearing. One end of the adjusting cylinder 214 extends from the outside of the adjusting block 206 to the inside of the adjusting block 206, and an adjusting disk 215 is provided on the end of the adjusting cylinder 214 located inside the adjusting block 206;
[0036] A first adjustment groove 7 with a polygonal structure is provided on one side of the adjustment disk 215, and an adjustment plate 216 is connected to the inside of the first adjustment groove 7. Rectangular protrusions and cylindrical protrusions are provided at both ends of the adjustment plate 216, and the rectangular protrusions and the cylindrical protrusions are both adapted to the first adjustment groove 7 and the second adjustment groove 8. A plurality of second adjustment grooves 8 are provided inside the adjustment block 206, and one end of the adjustment plate 216 is connected to the second adjustment groove 8.
[0037] In actual application, when it is necessary to adjust the light transmittance color difference, the intensity of the light of the detection lamp group 202 is adjusted through the control panel 4, and then the first motor 207 is started through the control panel 4, and then the output shaft of the first motor 207 drives the first pulley 208 to rotate, and then the first pulley 208 drives the second pulley 210 to rotate through the transmission belt 209, thereby driving the rotating rod 211 to rotate, and then the rotating rod 211 drives the worm 212 to rotate, and then drives the worm gear 213 to rotate, and then the adjusting cylinder 214 and the adjusting disk 215 to rotate, and when the adjusting disk 215 rotates, it drives the adjusting disk 215 in the first adjusting slot 7 to move (controlled according to the intensity of the light of the detection lamp group 202), so as to adjust its light transmittance. Through the cooperation of the light-transmitting glass 203 and the baffle 204, the rapid detection effect of the light transmittance color difference of the PVC membrane structure material can be better guaranteed;
[0038] When it is necessary to select and switch the detection light source, the control panel 4 is used to switch between the LED light strip and the D65 light tube, thereby better ensuring the detection effect of the light transmission color difference.
[0039] Embodiment 3;
[0040] like Figures 1-9 As shown, according to a device for quickly detecting light transmittance color difference of a PVC membrane structure material according to an embodiment of the present invention, the auxiliary component 3 includes two mounting frames 301 in a U-shaped structure, the mounting frames 301 are fixedly arranged on one side of the cabinet 1, one end of one mounting frame 301 is provided with a second motor 302, the output shaft of the second motor 302 is provided with a threaded rod 303 through a coupling, one end of the threaded rod 303 extends from the outside of the mounting frame 301 to the inside of the mounting frame 301, and the other end of the threaded rod 303 extends from the outside of the mounting frame 301 to the inside of the mounting frame 301, and the second end of the threaded rod 303 extends from the outside of the mounting frame 301 to the inside of the mounting frame 301. A guide rod 304 is provided on the inner side of the mounting frame 301. A limit plate 305 is connected to the threaded rod 303 and the guide rod 304. The connection portion of the limit plate 305 to the threaded rod 303 is threaded, and the connection portion with the guide rod 304 and the mounting frame 301 is a sliding connection. An annular protrusion is provided on the limit plate 305, and the annular protrusion is adapted to the detection hole 205. The limit plate 305 is adapted to the detection hole 205 and is located directly above the detection hole 205.
[0041] The detection light assembly 202 , the first motor 207 , and the second motor 302 are all located on the control panel 4 and are electrically connected. The above electrical devices are all electrically connected to an external power source.
[0042] In actual application, when the PVC membrane structure material is placed in the detection hole 205, the second motor 302 is started through the control panel 4, and then the output shaft of the second motor 302 drives the threaded rod 303 to rotate, thereby driving the limit plate 305 to move and adjust on the guide rod 304 and the installation frame 301, so that the PVC membrane structure material placed in the detection hole 205 is limited.
[0043] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.
[0044] In summary, with the aid of the above technical solution of the present invention, when the PVC membrane structure material is placed in the detection hole 205, the second motor 302 is started through the control panel 4, and then the output shaft of the second motor 302 drives the threaded rod 303 to rotate, thereby driving the limit plate 305 to move and adjust on the guide rod 304 and the installation frame 301, so that the PVC membrane structure material placed in the detection hole 205 is limited. When it is necessary to adjust the light transmittance color difference, the intensity of the light of the detection lamp group 202 is adjusted through the control panel 4, and then the first motor 207 is started through the control panel 4, and then the output shaft of the first motor 207 is driven by the first motor 207. The first pulley 208 is driven to rotate, and then the first pulley 208 drives the second pulley 210 to rotate through the transmission belt 209, thereby driving the rotating rod 211 to rotate, and then the rotating rod 211 drives the worm 212 to rotate, and then drives the worm wheel 213 to rotate, and then the adjusting cylinder 214 and the adjusting disk 215 are rotated. When the adjusting disk 215 rotates, it drives the adjusting disk 215 in the first adjusting slot 7 to move (controlled according to the intensity of the light of the detection lamp group 202), thereby adjusting its light transmittance. Through the mutual cooperation of the light-transmitting glass 203 and the shielding plate 204, the rapid detection effect of the light transmittance color difference of the PVC membrane structure material can be better guaranteed;
[0045] When it is necessary to select and switch the detection light source, the control panel 4 is used to switch between the LED light strip and the D65 light tube, thereby better ensuring the detection effect of the light transmission color difference.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A device for rapid detection of light transmittance color difference of PVC membrane structure materials, characterized in that: It comprises a cabinet (1), a detection component (2) is provided inside the cabinet (1), an auxiliary component (3) is provided at one end of the detection component (2), and a control panel (4) is installed on one side of the cabinet (1); The detection assembly (2) comprises a detection cavity (201), the detection cavity (201) being opened on the cabinet (1), a plurality of detection light groups (202) being arranged inside the detection cavity (201), an inspection window (5) being arranged on one side of the cabinet (1), and the inspection window (5) being connected to the interior of the detection cavity (201), and a placement layer (6) being arranged on the cabinet (1).
2. A device for rapid detection of light transmittance color difference of PVC membrane structure materials according to claim 1, characterized in that: One end of the cabinet (1) is provided with a light-transmitting glass (203), and one end of the light-transmitting glass (203) is located inside the detection cavity (201). One end of the light-transmitting glass (203) is provided with a shielding plate (204), and a plurality of detection holes (205) are formed on the shielding plate (204).
3. A device for rapid detection of light transmittance color difference of PVC membrane structure materials according to claim 2, characterized in that: A plurality of adjustment blocks (206) are provided at one end of the light-transmitting glass (203), and the adjustment blocks (206) are located directly below the detection hole (205). A first motor (207) is provided on one side of the cabinet (1) via a fixing frame, and a first pulley (208) is provided on the output shaft of the first motor (207).
4. A device for rapid detection of light transmittance color difference of PVC membrane structure materials according to claim 3, characterized in that: The first pulley (208) is connected to a transmission belt (209), the transmission belt (209) is connected to a plurality of second pulleys (210), the second pulleys (210) are provided with a rotating rod (211), one end of the rotating rod (211) extends from the outside of the cabinet (1) to the inside of the detection cavity (201), and one end of the rotating rod (211) located inside the detection cavity (201) is provided with a plurality of worms (212), and the worms (212) are meshedly connected to a worm wheel (213).
5. A device for rapid detection of light transmittance color difference of PVC membrane structure materials according to claim 4, characterized in that: An adjusting cylinder (214) is provided on the worm gear (213), one end of the adjusting cylinder (214) extends from the outside of the adjusting block (206) to the inside of the adjusting block (206), an adjusting disk (215) is provided at one end of the adjusting cylinder (214) located inside the adjusting block (206), a first adjusting slot (7) is provided on one side of the adjusting disk (215), an adjusting plate (216) is connected to the inside of the first adjusting slot (7), a plurality of second adjusting slots (8) are provided inside the adjusting block (206), and one end of the adjusting plate (216) is connected to the second adjusting slot (8).
6. A device for rapid detection of light transmittance color difference of PVC membrane structure materials according to claim 5, characterized in that: The auxiliary component (3) comprises a plurality of mounting frames (301), wherein the mounting frames (301) are fixedly arranged on one side of the cabinet (1), wherein a second motor (302) is arranged at one end of one of the mounting frames (301), and an output shaft of the second motor (302) is provided with a threaded rod (303) via a coupling, wherein one end of the threaded rod (303) extends from the outside of the mounting frame (301) to the inside of the mounting frame (301), and a guide rod (304) is provided on the inside of another mounting frame (301).
7. A device for rapid detection of light transmittance color difference of PVC membrane structure materials according to claim 6, characterized in that: A limiting plate (305) is connected to the threaded rod (303) and the guide rod (304); the limiting plate (305) is adapted to the detection hole (205), and the limiting plate (305) is located directly above the detection hole (205).