Kettle tank detection device

The ultrasonic scanning and lifting components of the kettle detection device solve the problem of inconvenient detection of damaged parts inside the mixing kettle, achieve convenient detection and timely replacement, and reduce maintenance costs.

CN223426591UActive Publication Date: 2025-10-10安徽儒特智能装备股份有限公司
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Patent Information

Application Number
CN202422609732.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-10-10
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

It is difficult to easily detect damage to internal parts of existing stirred tanks after long-term use, resulting in inconvenient and costly maintenance shutdowns.

Method used

A kettle inspection device is designed, which uses ultrasonic scanning technology combined with lifting components and detection components. It can inspect the mechanical modules inside the kettle body and replace damaged parts in time.

Benefits of technology

It enables convenient detection and timely replacement of damaged parts inside the kettle, reduces maintenance costs and improves detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of kettles, in particular to a kettle detection device. Comprising a kettle tank main body, a material inlet fixedly connected with one side of the kettle tank main body, a material outlet fixedly connected with the lower part of the kettle tank main body and a motor device mounted above the kettle tank main body, and further comprises a detection device which comprises a fixed frame, a lifting assembly mounted on the fixed frame and a detection assembly mounted on the lifting assembly, and the detection assembly comprises a display, a control button and an ultrasonic detector. According to the stirring kettle, ultrasonic scanning is conducted on an internal mechanical module of the stirring kettle main body, when damaged accessories are detected, the damaged accessories can be replaced in time, self operation is easy and convenient, and different positions can be detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of kettles, in particular to a kettle detection device. Background Art

[0002] A stirred tank is broadly understood as a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the performance principle of the container is the same as that of the reactor, and the heating, evaporation, cooling and low-speed mixing functions required by the process are achieved. According to different production processes, operating conditions, etc., the design structure and parameters of the stirred tank are different, that is, the structural style of the stirred tank is different, which is a non-standard container equipment.

[0003] However, it still has some shortcomings. For example, after a general mixing tank has been used for a long time, the internal parts may be damaged, but the problem can usually only be determined by disassembling and inspecting the interior. This requires regular disassembly and inspection, which is not convenient and will also cause the current mixing tank to stop working. Utility Model Content

[0004] (1) Technical problems solved

[0005] In order to solve the above-mentioned problems of the prior art, the utility model provides a kettle detection device, which can perform ultrasonic scanning on the internal mechanical module of the kettle body. When damaged accessories are detected, they can be replaced in time. The device is simple and convenient to operate, and can detect different positions, saving detection costs.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0008] A kettle inspection device includes a kettle body, a feed inlet fixedly connected to one side of the kettle body, a feed outlet fixedly connected below the kettle body, and a motor device mounted above the kettle body. The device also includes a detection device comprising a mounting frame, a lifting assembly mounted on the mounting frame, and a detection assembly mounted on the lifting assembly. The detection assembly includes a display, control buttons, and an ultrasonic detector. The device performs ultrasonic scanning on the internal mechanical modules of the stirring kettle body. If damaged parts are detected, they can be replaced promptly. The device is simple and convenient to operate, and can detect various locations.

[0009] Preferably, the fixing frame includes upright posts symmetrically arranged on the left and right, a support plate at the top position between the upright posts, and a slide groove opened on the side close to each other of the upright posts; the lifting assembly includes a threaded rod installed in the slide groove, a slider for meshing transmission at the outer wall position of the threaded rod, a movable frame at the position between the sliders, and a drive motor fixedly installed on the support plate; the ultrasonic detector is installed on the inner wall of the movable frame.

[0010] Preferably, a sliding groove capable of adjusting the position of the detection component is provided on the inner wall of the movable frame.

[0011] Preferably, a fixed frame is provided on the inner wall of the movable frame, and the ultrasonic detector is detachably mounted inside the fixed frame.

[0012] Preferably, a connecting plate is provided on a side of the fixed frame close to the movable frame, a pulley and a limiting axle are mounted on the connecting plate, and the limiting axle is located in the sliding groove.

[0013] (3) Beneficial effects

[0014] The utility model provides a kettle detection device with the following beneficial effects:

[0015] (1) The utility model provides a convenient detection frame, which facilitates ultrasonic scanning of the internal mechanical module of the mixing tank body by manually controlling the height and position. When damaged accessories are detected, they can be replaced in time. The utility model is simple and convenient to operate, and can detect different positions, saving the cost of detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the structural diagram of the utility model;

[0017] Figure 2 This is a diagram of the transmission connection structure between the movable frame and the threaded rod of the utility model;

[0018] Figure 3 This is a diagram showing the connection structure of the fixed frame, connecting plate, pulley and limiting wheel shaft of the utility model;

[0019] Figure 4 This is a structural diagram of the connection between the column and the threaded rod of the utility model;

[0020] Figure 5 This is a transmission connection structure diagram of the drive motor and threaded rod of the utility model.

[0021] In the figure: 1. Kettle body; 2. Feed inlet; 3. Feed outlet; 4. Motor device; 5. Detection device; 501. Fixing frame; 502. Lifting assembly; 503. Detection assembly; 5031. Display; 5032. Control button; 5033. Ultrasonic detector; 5011. Column; 5012. Support plate; 5013. Slide groove; 5021. Threaded rod; 5022. Slider; 5023. Movable frame; 5024. Driving motor; 6. Slide groove; 7. Fixing frame; 8. Connecting plate; 9. Pulley; 10. Limiting axle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figure 1-5 As shown, the kettle detection device of this embodiment includes a kettle body 1, an inlet 2 fixedly connected to one side of the kettle body 1, a discharge port 3 fixedly connected below the kettle body 1, and a motor device 4 installed above the kettle body 1. It also includes a detection device 5, which includes a fixing frame 501, a lifting assembly 502 installed on the fixing frame 501, and a detection assembly 503 installed on the lifting assembly 502. The detection assembly 503 includes a display 5031, a control button 5032, and an ultrasonic detector 5033. The lifting assembly 502 can be easily controlled in height and position by manual control to perform ultrasonic scanning on the internal mechanical module of the kettle body 1. When damaged parts are detected, they can be replaced in a timely manner. The operation is simple and convenient, and different positions can be detected.

[0024] Furthermore, the fixed frame 501 includes upright posts 5011 arranged symmetrically on both sides, a support plate 5012 located at the top between the upright posts 5011, and a slide 5013 formed on the side of the upright posts 5011 that is close to each other. The lifting assembly 502 includes a threaded rod 5021 installed in the slide 5013, a slider 5022 engaged with the outer wall of the threaded rod 5021, a movable frame 5023 located between the sliders 5022, and a drive motor 5024 fixedly mounted on the support plate 5012. The ultrasonic detector 5033 is mounted on the inner wall of the movable frame 5023. When the drive motor 5024 drives the threaded rod 5021 to rotate, the threaded rod 5021 drives the slider 5022 to rise and fall, thereby adjusting the height of the movable frame 5023.

[0025] Furthermore, the inner wall of the movable frame 5023 is provided with a sliding groove 6 capable of adjusting the position of the detection component 503. The horizontal detection position of the detection component 503 can be adjusted.

[0026] Furthermore, a fixed frame 7 is provided on the inner wall of the movable frame 5023 , and the ultrasonic detector 5033 is detachably installed inside the fixed frame 7 .

[0027] Furthermore, a connecting plate 8 is provided on the side of the fixed frame 7 close to the movable frame 5023, on which a pulley 9 and a limiting axle 10 are mounted. The limiting axle 10 is located in the sliding groove 6. The limiting axle 10 can connect the fixed frame 7 to the inner wall of the movable frame 5023.

[0028] Working principle: the lifting assembly 502 controls the height and position by manual control, and the internal mechanical module of the kettle body 1 is scanned by ultrasonic waves. When the damaged parts are detected, they can be replaced in time, and the operation is simple and convenient. Different positions can be detected. When using the lifting assembly 502, the movable frame 5023 is sleeved on the surface of the kettle body 1, the internal situation of the kettle body 1 is detected by the ultrasonic detector 5033 installed in the fixed frame 7, if the internal parts are damaged, the worker can find the problem more intuitively and maintain the kettle body 1. When changing the detection position, the detection device fixed frame 7 is pushed manually, the pulley 9 of the connecting plate 8 slides in the sliding groove 6 to adjust the horizontal detection position, and then the driving motor 5024 drives the two threaded rods 5021 to rotate, the sliding block 5022 on the outer wall of the threaded rod 5021 is adjusted up and down, so that the movable frame 5023 is lifted as a whole, which is convenient for workers to detect different positions and save detection cost.

Claims

1. A kettle detection device, comprising a kettle body (1), a material inlet (2) fixedly connected to one side of the kettle body (1), a material outlet (3) fixedly connected below the kettle body (1), and a motor device (4) installed above the kettle body (1), characterized in that: The device further comprises a detection device (5), the detection device (5) comprising a fixing frame (501), a lifting assembly (502) mounted on the fixing frame (501), and a detection assembly (503) mounted on the lifting assembly (502), wherein the detection assembly (503) comprises a display (5031), a control button (5032), and an ultrasonic detector (5033).

2. The kettle detection device according to claim 1, characterized in that: The fixing frame (501) comprises upright posts (5011) symmetrically arranged on both sides, a support plate (5012) at the top positions between the upright posts (5011), and a slide groove (5013) provided on one side of the upright posts (5011) close to each other. The lifting assembly (502) comprises a threaded rod (5021) installed in the slide groove (5013), a slider (5022) engaged with the outer wall of the threaded rod (5021) for transmission, a movable frame (5023) between the sliders (5022), and a drive motor (5024) fixedly mounted on the support plate (5012). The ultrasonic detector (5033) is mounted on the inner wall of the movable frame (5023).

3. The kettle detection device according to claim 2, characterized in that: The inner wall of the movable frame (5023) is provided with a sliding groove (6) capable of adjusting the position of the detection component (503).

4. The kettle detection device according to claim 3, characterized in that: A fixed frame (7) is provided on the inner wall of the movable frame (5023), and the ultrasonic detector (5033) is detachably mounted inside the fixed frame (7).

5. The kettle detection device according to claim 4, characterized in that: A connecting plate (8) is provided on one side of the fixed frame (7) close to the movable frame (5023), and a pulley (9) and a limiting wheel shaft (10) are installed on the connecting plate (8), and the limiting wheel shaft (10) is located in the sliding groove (6).