Rotation device for nondestructive testing of oil storage tank
By designing a rotary device for non-destructive testing of oil storage tanks, using drive rollers and rust-removing metal brushes to remove rust, and combining dust collection components to clean dust, the difficulties and pollution problems of tank testing are solved, and convenient and accurate non-destructive testing is achieved.
Patent Information
- Application Number
- CN202422539370.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-10-21
AI Technical Summary
Existing oil storage tank inspection devices are difficult to detect during tumbling, and dust and rust on the surface affect the inspection accuracy.
A rotary device for non-destructive testing of oil storage tanks was designed, which included a base, a support seat, a rotating shaft, a driving roller, a transmission assembly, a support frame, a cross plate, an electric push rod, a rust removal metal brush, and a dust collection assembly. The driving roller rotates to drive the storage tank, and the rust removal metal brush is combined with the dust collection assembly to remove dust, thereby achieving non-destructive testing.
It realizes convenient rollover detection of oil storage tanks, removes rust and dust, and improves detection accuracy and environmental cleanliness.
Smart Images

Figure CN223426626U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil storage tank detection, in particular to a non-destructive detection rotary device for oil storage tanks. Background Art
[0002] Petroleum refers to a mixture of gaseous, liquid and solid hydrocarbons. It is a viscous, dark brown liquid with a natural appearance. It is called the "blood of industry". Petroleum is mainly used as fuel and gasoline. It is also the raw material for many chemical industrial products, such as solutions, fertilizers, pesticides and plastics. Petroleum needs to be stored in storage tanks. At present, before the use of petroleum storage tanks, the welds, wall thickness, etc. of the storage tanks need to be inspected by non-destructive testing instruments. Due to the large size of the storage tanks, it is very difficult to perform tumbling inspections, and the inspection is relatively inconvenient. In addition, the outer surface of the tank is often stained with a large amount of dust, soil and rust due to various external factors, which affects the accuracy of the inspection of the petroleum storage tanks. Therefore, we proposed a non-destructive inspection rotary device for petroleum storage tanks to solve the above problems. Utility Model Content
[0003] (1) Technical problems solved
[0004] In view of the deficiencies in the prior art, the present invention provides a rotary device for non-destructive testing of oil storage tanks, which solves the problems raised in the above-mentioned background technology.
[0005] (2) Technical solution
[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:
[0007] A non-destructive testing rotary device for oil storage tanks includes a base, three support seats are fixed on the bottom inner wall of the base, five rotating shafts are rotatably connected to the three support seats through bearings, three driving rollers adapted for the support seats are fixed on the surface of the rotating shafts, both ends of the rotating shafts are rotatably connected to the inner wall of the base through bearings, a transmission assembly for driving the five rotating shafts to rotate synchronously is provided on one side wall of the base, a support frame is fixed on the top of the base, two cross plates are fixed on the top of the support frame, an electric push rod is fixed on one side wall of the cross plate, the ejection end of one electric push rod slides through the corresponding cross plate to extend to the other side thereof and is fixed with a rust removal metal brush, the ejection end of the other electric push rod slides through the corresponding cross plate to extend to the other side thereof and is fixed with a detection mechanism body, and a dust suction assembly for collecting rust removal dust is provided on the base.
[0008] Furthermore, the transmission assembly includes a transmission shaft rotatably connected to the base through a bearing, transmission wheels are fixed to the surfaces of the transmission shaft and the five rotating shafts, the six transmission wheels are connected through belt transmission, and one side wall of the base is rotatably connected to four guide shafts for limiting the belt through a bearing, and the guide shafts are all in contact with the surface of the belt.
[0009] Furthermore, the dust collection assembly includes two boxes fixed to the inner wall of the bottom of the base, one side wall of the box is hinged with a box door, the inside of the box is fixed with a filter screen, the outside of the filter screen is provided with an exhaust fan fixed to the outside of the box, the air inlet end of the exhaust fan is connected and fixed to the corresponding box respectively, a dust collection hood is fixed to the top of one horizontal plate, and two dust collection pipes are connected and fixed to one side wall of the dust collection hood, and the other end of the dust collection pipe is connected and fixed to the corresponding box respectively.
[0010] Furthermore, guide rods are slidably provided inside the two through holes opened in the side walls of the two horizontal plates, wherein one end of the two guide rods is fixedly connected to the rust removal metal brush, and one end of the other two guide rods is fixedly connected to the detection mechanism body.
[0011] Furthermore, the surfaces of the driving rollers are fixed with anti-skid rubber rings for increasing friction with the surface of the oil storage tank.
[0012] Furthermore, four reinforcing plates are fixed to the top of the support frame, and the reinforcing plates are respectively fixedly connected to the corresponding transverse plates.
[0013] (3) Beneficial effects
[0014] Compared with the prior art, the present invention provides a rotary device for nondestructive testing of oil storage tanks, which has the following beneficial effects:
[0015] The utility model provides a base, a support seat, a rotating shaft, a driving roller, a transmission component, a supporting frame, a horizontal plate, an electric push rod, a rust-removing metal brush, a detection mechanism body and a dust collection component. During the use of the oil storage tank non-destructive detection rotary device, the oil storage tank can be placed on the surface of the driving roller set at equal intervals. When the driving roller rotates, the oil storage tank can be driven to rotate. When the oil storage tank rotates, the detection mechanism can perform detection operations on it. The rust-removing metal brush can be used to remove rust and impurities on the surface of the rotating oil storage tank to facilitate its detection. In addition, with the cooperation of the dust collection component, the dust generated during the surface treatment of the oil storage tank can be collected and processed, thereby avoiding pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model from the first perspective;
[0017] Figure 2This is a schematic diagram of the overall structure of the utility model from a second perspective;
[0018] Figure 3 This is a schematic diagram of the support structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the box structure of the utility model.
[0020] In the figure: 1. Base; 2. Support base; 3. Rotating shaft; 4. Driving roller; 5. Transmission assembly; 501. Transmission shaft; 502. Transmission wheel; 503. Belt; 504. Guide shaft; 6. Support frame; 7. Horizontal plate; 8. Electric push rod; 9. Rust removal metal brush; 10. Detection mechanism body; 11. Dust collection assembly; 1101. Box body; 1102. Box door; 1103. Filter; 1104. Exhaust fan; 1105. Dust hood; 1106. Dust collection pipe; 12. Guide rod; 13. Anti-slip rubber ring; 14. Reinforcement plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example
[0023] like Figure 1 、 Figure 2 and Figure 3As shown, an embodiment of the present invention proposes a non-destructive testing rotary device for oil storage tanks, comprising a base 1, three support seats 2 are fixed to the bottom inner wall of the base 1, and five rotating shafts 3 are rotatably connected to the three support seats 2 through bearings. The surfaces of the rotating shafts 3 are fixed with three driving rollers 4 adapted to the support seats 2, and the surfaces of the driving rollers 4 are fixed with anti-slip rubber rings 13 for increasing the friction with the surface of the oil storage tank, which can further increase the friction between the driving rollers 4 and the surface of the oil tank body, so as to better drive the oil tank body to rotate. Both ends of the rotating shaft 3 are connected to the inner wall of the base 1 through bearings. The wall is rotatably connected, and a transmission assembly 5 for driving the five rotating shafts 3 to rotate synchronously is provided on one side wall of the base 1. A support frame 6 is fixed to the top of the support frame 6, and two cross plates 7 are fixed to the top of the support frame 6. Four reinforcing plates 14 are fixed to the top of the support frame 6. The reinforcing plates 14 are fixedly connected to the corresponding cross plates 7 respectively, which can strengthen the support of the cross plates 7 so that they will be more stable after being fixed. An electric push rod 8 is fixed to one side wall of the cross plate 7, and the ejection end of one of the electric push rods 8 slides through the corresponding cross plate 7 and extends to the other side thereof and is fixed with a rust-removing metal brush 9 , the ejection end of the other electric push rod 8 slides through the corresponding horizontal plate 7 and extends to the other side thereof and is fixed with a detection mechanism body 10. The two through holes opened in the side walls of the two horizontal plates 7 are both slid with guide rods 12, one end of the two guide rods 12 is fixedly connected to the rust removal metal brush 9, and one end of the other two guide rods 12 is fixedly connected to the detection mechanism body 10, which can play an auxiliary supporting and guiding role for the rust removal metal brush 9 and the detection mechanism body 10. A dust collection component 11 for collecting rust removal dust is provided on the base 1. When using this oil tank non-destructive testing rotary device, the oil can be The storage tank is hoisted and placed on three support seats 2. At this time, the tank body will be located on the surface of multiple drive rollers 4. The drive transmission assembly 5 can drive the five rotating shafts 3 to rotate at the same time. When the rotating shafts 3 rotate, the drive rollers 4 will be driven to rotate. At this time, the tank body can be driven to rotate. By starting one of the electric push rods 8, the rust removal metal brush 9 is pushed to move and fit the surface of the tank body. When the tank body rotates, the impurities on its surface can be processed, and by starting another electric push rod 8, the detection mechanism body 10 is pushed close to the tank body for non-destructive testing. After the inspection is completed, the tank body can be hoisted and removed from the device.
[0024] like Figure 1 and Figure 2As shown, in some embodiments, the transmission assembly 5 includes a transmission shaft 501 rotatably connected to the base 1 through a bearing, and transmission wheels 502 are fixed to the surfaces of the transmission shaft 501 and the five rotating shafts 3. The six transmission wheels 502 are connected by belts 503. One side wall of the base 1 is rotatably connected to four guide shafts 504 for limiting the belts 503 through bearings. The guide shafts 504 are all in contact with the surface of the belts 503. When in use, the motor is started to drive the transmission shaft 501 to rotate. After the transmission shaft 501 rotates, it will drive one of the transmission wheels 502 to rotate. At this time, with the cooperation of the belt 503, the five rotating shafts 3 can be driven to rotate synchronously at the same time. The provided guide shafts 504 increase the contact area between the belt 503 and the transmission wheels 502 on the surface of the rotating shaft 3, so that the transmission shaft 501 can better drive the rotating shaft 3 to rotate.
[0025] like Figure 1 、 Figure 2 and Figure 4 As shown, in some embodiments, the dust collection assembly 11 includes two boxes 1101 fixed to the inner wall of the bottom of the base 1, and a door 1102 is hinged on one side wall of the box 1101. A filter 1103 is fixed inside the box 1101, and an exhaust fan 1104 fixed to the outside of the box 1101 is provided on the outside of the filter 1103. The air inlet end of the exhaust fan 1104 is connected and fixed to the corresponding box 1101 respectively. A dust cover 1105 is fixed on the top of one of the horizontal plates 7, and a side wall of the dust cover 1105 is connected to the Two dust suction pipes 1106 are fixed, and the other ends of the dust suction pipes 1106 are connected and fixed to the corresponding box 1101. When in use, the two exhaust fans 1104 are started. Under the action of the exhaust fans 1104, the dust generated during the surface treatment of the oil storage tank can be sucked into the interior of the dust hood 1105, and then enter the interior of the box 1101 through the dust suction pipes 1106. With the cooperation of the filter 1103, the dust can be retained in the interior of the box 1101. The collected dust can be cleaned by opening the box door 1102 later.
[0026] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A rotary device for nondestructive testing of oil storage tanks, comprising a base (1), characterized in that: Three support seats (2) are fixed to the inner wall of the bottom of the base (1), and five rotating shafts (3) are rotatably connected to the three support seats (2) through bearings. Three driving rollers (4) adapted to the support seats (2) are fixed to the surface of the rotating shafts (3), and both ends of the rotating shafts (3) are rotatably connected to the inner wall of the base (1) through bearings. A transmission assembly (5) for driving the five rotating shafts (3) to rotate synchronously is provided on one side wall of the base (1), and a support frame (6) is fixed to the top of the base (1). Two transverse plates (7) are fixed on the top of the support frame (6), and electric push rods (8) are fixed on one side wall of each transverse plate (7). The ejection end of one electric push rod (8) slides through the corresponding transverse plate (7) and extends to the other side thereof and is fixed with a rust removal metal brush (9). The ejection end of the other electric push rod (8) slides through the corresponding transverse plate (7) and extends to the other side thereof and is fixed with a detection mechanism body (10). A dust collection component (11) for collecting rust removal dust is provided on the base (1).
2. The non-destructive testing rotary device for oil storage tanks according to claim 1, characterized in that: The transmission assembly (5) comprises a transmission shaft (501) rotatably connected to the base (1) via a bearing, transmission wheels (502) are fixed to the surfaces of the transmission shaft (501) and the five rotating shafts (3), and the six transmission wheels (502) are connected via a belt (503). A side wall of the base (1) is rotatably connected to four guide shafts (504) for limiting the belt (503) via a bearing, and the guide shafts (504) are all in contact with the surface of the belt (503).
3. The rotary device for nondestructive testing of oil storage tanks according to claim 1, characterized in that: The dust collection assembly (11) comprises two boxes (1101) fixed to the inner wall of the bottom of the base (1), one side wall of each box (1101) is hinged with a box door (1102), a filter (1103) is fixed inside each box (1101), and an exhaust fan (1104) fixed to the outside of the box (1101) is provided on the outside of each filter (1103), and the air inlet end of each exhaust fan (1104) is connected and fixed to the corresponding box (1101), a dust cover (1105) is fixed to the top of one of the horizontal plates (7), and two dust collection pipes (1106) are connected and fixed to one side wall of the dust collection pipe (1106), and the other end of each dust collection pipe (1106) is connected and fixed to the corresponding box (1101).
4. The non-destructive testing rotary device for oil storage tanks according to claim 1, characterized in that: Guide rods (12) are slidably provided inside the two through holes opened on the side walls of the two horizontal plates (7), wherein one end of the two guide rods (12) is fixedly connected to the rust removal metal brush (9), and one end of the other two guide rods (12) is fixedly connected to the detection mechanism body (10).
5. The non-destructive testing rotary device for oil storage tanks according to claim 1, characterized in that: The surfaces of the driving rollers (4) are fixed with anti-skid rubber rings (13) for increasing friction with the surface of the oil storage tank.
6. The non-destructive testing rotary device for oil storage tanks according to claim 1, characterized in that: Four reinforcing plates (14) are fixed to the top of the support frame (6), and the reinforcing plates (14) are fixedly connected to the corresponding transverse plates (7) respectively.