Automatic stick feeding device for quail stick penetrating

Abstract

The utility model discloses an automatic stick feeding device for quail stick penetrating, which relates to the technical field of food processing equipment and comprises a machine frame, a stick storage mechanism, a rotary stick outlet mechanism and a stick pushing mechanism are sequentially arranged on the machine frame along the bamboo stick conveying direction, a stick outlet is arranged on the stick storage mechanism, and the stick pushing mechanism is arranged on the machine frame. The rotary stick outlet mechanism comprises a stick storage roller rotationally arranged on the rack, a plurality of stick storage grooves are formed in the peripheral face of the stick storage roller in the axial direction, bamboo sticks fall into the stick storage grooves from a stick outlet, the stick pushing mechanism comprises a stick pushing piece pushing in a reciprocating mode in the length direction of the stick storage grooves, and the stick pushing piece pushes the bamboo sticks in the length direction of the stick storage grooves. A stick penetrating mold is arranged at the stick pushing and discharging position, right opposite to the stick storage roller, of the rack, the stick penetrating mold is used for containing quails, automatic stick feeding of quail processing can be achieved through the equipment, and the stick penetrating efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of food processing, in particular to an automatic skewering device for quail. Background Art

[0002] In the food processing industry, especially for small poultry like quail, skewering is a crucial step. Traditionally, this process relies on manual labor, where bamboo skewers are manually inserted through the quail's body to secure it for subsequent cooking or roasting. However, this manual process has numerous drawbacks.

[0003] First, manual skewering is inefficient and difficult to meet the demands of large-scale production. With the rapid development of the food processing industry, the demand for production efficiency is becoming increasingly stringent, and manual operations are clearly no longer able to meet this demand. Second, the quality of manual skewering is inconsistent. Due to individual operating habits and strength, the depth and position of skewering often vary, affecting the taste and appearance of the final product. Furthermore, manual skewering poses safety risks. During the operation, workers are exposed to high-temperature cooking equipment or ingredients for extended periods of time, which can easily lead to safety accidents such as burns.

[0004] Therefore, in order to improve the production efficiency of quail processing, ensure product quality and reduce safety risks, it is particularly important to develop a device that can automatically complete the skewering operation. Although there are some semi-automatic or fully automatic skewering devices on the market, they still need to be improved in terms of structural complexity and ease of operation. Utility Model Content

[0005] In view of the problems existing in the above-mentioned background technology, the utility model proposes an automatic skewering device for quail. By using this device, automatic skewering of quail can be achieved, thereby improving the skewering efficiency.

[0006] In order to achieve the above purpose, the technical solution adopted by the present invention is: an automatic skewering device for quail, comprising a frame, a skewer storage mechanism, a rotary skewer discharging mechanism, and a skewer pushing mechanism are sequentially arranged on the frame along the bamboo skewer conveying direction, the skewer storage mechanism is provided with a skewer discharging port, the rotary skewer discharging mechanism comprises a skewer storage roller rotatably arranged on the frame, a plurality of skewer storage grooves are axially provided on the outer circumference of the skewer storage roller, the bamboo skewers fall into the skewer storage grooves from the skewer discharging port, the skewer pushing mechanism comprises a skewer pushing member that pushes back and forth along the length direction of the skewer storage groove, the skewer pushing member pushes the bamboo skewers along the length direction of the skewer storage groove, a skewer threading mold is provided at the skewer pushing and discharging position of the frame opposite to the skewer storage roller, and the skewer threading mold is used to place quail.

[0007] In order to further optimize the present invention, the following technical solutions may be preferably used:

[0008] Preferably, the sign storage mechanism comprises a sign storage bin, the sign storage bin comprises a bottom plate, a back plate and two side plates are arranged on the bottom plate, and the bottom plate, the back plate and the side plates form a sign storage bin with one side open, wherein the open side is a sign outlet, and the bottom plate is inclined downward towards the rotating sign outlet mechanism.

[0009] Preferably, a sign pushing mechanism is arranged on the rack corresponding to the position of the sign outlet, the sign pushing mechanism comprises a sign pushing shaft rotatingly arranged on the rack, a sign pressing wheel is coaxially arranged on the sign pushing shaft, and the sign pressing wheel is arranged in close contact with the outer peripheral surface of the sign storage roller.

[0010] Preferably, a sign guiding and pressing plate is further arranged on the sign storage mechanism corresponding to the position of the sign outlet, and the sign pressing surface of the sign guiding and pressing plate is arc-shaped.

[0011] Preferably, the rotating direction of the sign pressing wheel is opposite to the rotating direction of the sign storage roller, and an elastic pressing belt is coaxially arranged on the outer side wall of the sign pressing wheel.

[0012] Preferably, an elastic sign pressing mechanism is further arranged on the rack corresponding to the position directly above the sign storage roller, the elastic sign pressing mechanism comprises a sign pressing plate arranged on the rack, one end of the sign pressing plate is arranged on the rack, the other end of the sign pressing plate is bent and pressed against the outer peripheral surface of the sign storage roller, a reset spring is arranged on the inner side of the sign pressing plate, one end of the reset spring is connected with the sign pressing plate, and the other end of the reset spring is connected with the rack.

[0013] Preferably, a supporting vertical plate is arranged on the rack corresponding to the position below the sign storage roller, and a ring-shaped groove is arranged on the sign storage roller in the circumferential direction.

[0014] The utility model discloses an automatic sign feeding device for quail sign wearing, and the beneficial effects brought by the automatic sign feeding device mainly embody in the following aspects.

[0015] (1) Significantly improve production efficiency: through the automatic design, the device can continuously convey bamboo signs to the designated position and automatically complete the sign wearing action, greatly reducing the time and labor demand of manual operation, thereby significantly improving the production efficiency of quail processing.

[0016] (2) Ensure the consistency of sign wearing quality: since the device adopts a mechanical way for sign wearing, the depth, position and angle of each sign wearing can be kept consistent, thereby improving the quality and taste stability of the product. This is particularly important for food processing enterprises that pursue high quality and standardized production.

[0017] (3) Reduced operational difficulty and safety risks: Traditional manual skewering requires workers to be in contact with high-temperature equipment or ingredients for a long time, which poses safety hazards such as burns. The automatic skewering device reduces workers' labor intensity and safety risks through mechanized operation, and also reduces quality problems and safety accidents caused by improper operation.

[0018] (4) Improve resource utilization and environmental friendliness: The device reduces waste and loss of bamboo skewers by precisely controlling the conveying and threading process, thereby improving resource utilization. Furthermore, by reducing manual labor, it also reduces environmental pollution and damage, thus meeting the environmental protection requirements of the modern food processing industry.

[0019] (5) Strong adaptability and easy promotion: The device has a simple structure and is easy to operate, and can adapt to the needs of food processing companies of different sizes and types. At the same time, due to its significant production efficiency and quality stability advantages, it is also easy to promote and apply within the industry.

[0020] To sum up, the automatic skewering device for quail of the present invention has significant beneficial effects in improving production efficiency, ensuring skewering quality, reducing operation difficulty and safety risks, improving resource utilization and environmental protection, etc., and is of great significance for promoting the automation and intelligent development of the food processing industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 Schematic diagram of the three-dimensional structure of the automatic signing device Figure 1 ;

[0022] Figure 2 Schematic diagram of the three-dimensional structure of the automatic signing device Figure 2 .

[0023] Figure 3 This is a front view of the automatic signing device;

[0024] Figure 4 This is a top view of the automatic signing device.

[0025] Among them, 1-frame; 103-sign threading mold; 201-sign storage roller; 202-sign outlet; 203-sign storage slot; 204-sign pushing member; 205-bottom plate; 206-side plate; 207-back plate; 208-sign pushing mechanism; 209-sign pushing shaft; 210-sign pressing wheel; 211-sign guide pressure plate; 212-sign pressing plate; 213-fixed end; 214-movable end; 215-reset spring; 216-supporting vertical plate. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] Example 1:

[0028] like Figure 1-4 As shown, an automatic skewering device for quail comprises a frame 1, on which a skewer storage mechanism, a rotary skewer discharging mechanism, and a skewer pushing mechanism are sequentially installed along the direction of bamboo skewer conveying. The skewer storage mechanism is provided with a skewer discharging port 202. The rotary skewer discharging mechanism comprises a skewer storage roller 201 rotatably mounted on the frame, and a plurality of skewer storage grooves 203 are axially provided on the outer circumference of the skewer storage roller. The bamboo skewers fall into the skewer storage grooves from the skewer discharging port. The skewer pushing mechanism comprises a skewer pushing member 204 which pushes back and forth along the length direction of the skewer storage groove. The skewer pushing member pushes the bamboo skewers along the length direction of the skewer storage groove. A skewer threading mold 103 is installed at the skewer pushing and discharging position on the frame opposite to the skewer storage roller. The skewer threading mold 103 is used for placing quails.

[0029] The stick storage mechanism includes a stick storage bin, which includes a bottom plate 205, a back plate and two side plates 206 installed on the bottom plate. The bottom plate 205, the back plate 207 and the side plates form a stick storage bin with an opening on one side, wherein the opening side is the stick outlet 202. The side of the bottom plate near the stick outlet 202 is tilted downward toward the rotating stick outlet mechanism, and the sticks are dropped by their own weight. The beneficial effects brought by this design are mainly reflected in the following aspects: (1) Natural stick dropping and improved automation: Through the design of the bottom plate tilting downward, the bamboo sticks can slide smoothly to the stick outlet by their own weight and then enter the stick storage slot of the rotating stick outlet mechanism. This process does not require additional power or mechanical devices, and realizes the natural and continuous supply of bamboo sticks, further improving the automation level of the entire automatic stick feeding device. (2) Reduce the phenomenon of stick jams and blockages: The opening design of the stick storage bin and the tilt angle of the bottom plate enable the bamboo sticks to maintain a certain speed and direction during the sliding process, reducing the phenomenon of stick jams and blockages caused by the accumulation, staggering or inconsistent directions of bamboo sticks. This helps to improve the stability and reliability of the equipment and reduce the failure rate and maintenance costs. (3) Strong adaptability and easy adjustment: The opening size of the stick storage bin and the tilt angle of the bottom plate can be adjusted according to actual needs to accommodate bamboo sticks of different specifications and quantities. This design makes the equipment more adaptable and flexible, and can meet different production scenarios and needs. (4) Improved production efficiency: Since the stick storage mechanism can continuously and stably supply bamboo sticks, the rotating stick discharging mechanism and the stick pushing mechanism can continue to work, thereby improving the production efficiency of the entire automatic stick feeding device. This is of great significance for large-scale and efficient quail processing and production.

[0030] A stick-selecting mechanism 208 is mounted on the frame at the corresponding stick-dispensing outlet. The mechanism includes a stick-selecting shaft 209 rotatably mounted on the frame, and a stick-pressing wheel 210 coaxially mounted on the shaft. The stick-pressing wheel is mounted against the outer circumference of the stick-storing roller. By rotating the stick-selecting shaft and the stick-pressing wheel, the stick-selecting mechanism can precisely control the number and speed of sticks dropping from the stick-storing outlet. The stick-pressing wheel is mounted against the outer circumference of the stick-storing roller, rotating in the opposite direction of the roller. This design ensures that the sticks are arranged in order before falling into the stick-storing slot, avoiding blockage or misalignment caused by an excessive number of sticks falling simultaneously.

[0031] The skewers storage mechanism is equipped with a guide plate 211 at the corresponding position of the skewers outlet. The guide plate 211 has a curved pressing surface that guides and presses the bamboo skewers, preventing excess bamboo skewers from falling. This not only guides and presses the bamboo skewers, ensuring they fall into the skewers storage slot at the correct angle and position, but also effectively prevents inaccurate skewer threading caused by skewers bouncing or shifting. This helps improve the accuracy and consistency of skewer threading, thereby enhancing product quality.

[0032] The rotation direction of the stick pressing wheel is opposite to that of the stick storage roller, and an elastic pressing belt is coaxially installed on the outer side wall of the stick pressing wheel. Its elasticity and friction can further improve the anti-slip effect of the stick pressing. Even under high-speed operation, it can ensure that the bamboo sticks are stably fitted in the stick storage slot of the stick storage roller, reducing the failure rate of the bamboo sticks due to slipping or jumping. In addition, components such as the stick dialing mechanism, the stick guide pressure plate and the elastic pressing belt are designed to be detachable and adjustable, which makes the maintenance and adjustment of the equipment simpler and more convenient. Users can flexibly adjust the position and parameters of these components according to actual production needs to meet the processing needs of bamboo sticks of different specifications and quantities.

[0033] The frame is provided with an elastic pressing mechanism corresponding to the position above the sign roller. The elastic pressing mechanism includes a pressing plate 212 installed on the frame. One end of the pressing plate is installed on the frame, and the other end of the pressing plate is bent and pressed on the outer peripheral surface of the sign roller. Specifically, the pressing plate includes a fixed end 213 and a movable end 214. The movable end is hinged on the fixed end. A return spring is installed on the inner side of the pressing plate. One end of the return spring 215 is connected to the inner side of the movable end, and the other end of the return spring 215 is connected to the frame. A supporting plate 216 is installed on the frame corresponding to the position below the sign roller. An annular groove is provided on the sign roller along the circumference. The above structural design has the following advantages: (1) Reduce damage to bamboo sticks: The pressing plate of the elastic pressing mechanism adopts a flexible design, which can avoid excessive pressure or scratches on the bamboo sticks. At the same time, the existence of the supporting plate also plays a supporting and buffering role, reducing the friction and collision of the bamboo sticks during transportation, which helps to protect the integrity and quality of the bamboo sticks. (2) Improve the smoothness of equipment operation: The design of the supporting plate makes the stick storage roller more stable when rotating, reducing equipment failure and safety hazards caused by shaking or vibration. At the same time, the opening of the annular groove also helps to reduce the friction and resistance between the stick storage roller and the bamboo sticks, making the equipment run more smoothly. (3) Easy to maintain and adjust: The elastic stick pressing mechanism and supporting plate and other components are designed to be detachable and adjustable, which makes the maintenance and adjustment of the equipment easier and more convenient. Users can flexibly adjust the position and parameters of these components according to actual production needs to meet the processing needs of bamboo sticks of different specifications and quantities.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An automatic skewering device for quail, comprising a frame, characterized in that: The frame is provided with a stick storage mechanism, a rotating stick discharging mechanism, and a stick pushing mechanism in sequence along the bamboo stick conveying direction; the stick storage mechanism is provided with a stick discharging port; the rotating stick discharging mechanism includes a stick storage roller rotatably provided on the frame; a plurality of stick storage grooves are axially provided on the outer circumference of the stick storage roller; the bamboo sticks fall into the stick storage grooves from the stick discharging port; the stick pushing mechanism includes a stick pushing member that pushes back and forth along the length direction of the stick storage groove; the stick pushing member pushes the bamboo sticks along the length direction of the stick storage groove; a stick threading mold is provided at the stick pushing and discharging position of the frame opposite to the stick storage roller; the stick threading mold is used for placing quails.

2. The automatic skewering device for quail according to claim 1, characterized in that: The sign storage mechanism includes a sign storage bin, which includes a bottom plate, a back plate and two side plates. The bottom plate, back plate and side plates form a sign storage bin with an opening on one side, wherein the opening side is a sign outlet. The side of the bottom plate close to the sign outlet is tilted downward toward the rotating sign outlet mechanism.

3. The automatic skewering device for quail according to claim 1, characterized in that: A stick-picking mechanism is provided on the frame at a position corresponding to the stick-picking outlet. The stick-picking mechanism includes a stick-picking shaft rotatably provided on the frame. A stick-pressing wheel is coaxially provided on the stick-picking shaft. The stick-pressing wheel is provided in contact with the outer peripheral surface of the stick-picking roller.

4. The automatic skewering device for quail according to claim 3, characterized in that: The sign storage mechanism is further provided with a sign guide pressing plate at a position corresponding to the sign outlet, and the sign pressing surface of the sign guide pressing plate is arc-shaped.

5. The automatic skewering device for quail according to claim 3, characterized in that: The rotation direction of the sign pressing wheel is opposite to the rotation direction of the sign storing roller, and an elastic pressing belt is coaxially arranged on the outer side wall of the sign pressing wheel.

6. The automatic skewering device for quail according to claim 1, characterized in that: An elastic signature pressing mechanism is also provided on the frame at a position directly above the signature deposit roller. The elastic signature pressing mechanism includes a signature pressing plate provided on the frame. One end of the signature pressing plate is provided on the frame, and the other end of the signature pressing plate is bent and pressed on the outer peripheral surface of the signature deposit roller. A return spring is provided on the inner side of the signature pressing plate, one end of the return spring is connected to the signature pressing plate, and the other end of the return spring is connected to the frame.

7. The automatic skewering device for quail according to claim 1, characterized in that: A supporting vertical plate is provided on the frame at a position corresponding to the lower portion of the sign storage roller, and an annular groove is provided on the sign storage roller along the circumferential direction.

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