Aerated concrete steel chisel wax dipping mechanism

Through the cooperation of the driving motor and the hydraulic cylinder, the synchronous operation of the wax dipping mechanism of the aerated concrete steel bar is realized, which solves the problem of low wax dipping efficiency, improves production efficiency and reduces wax liquid waste.

CN223430521UActive Publication Date: 2025-10-14JIANGSU YUSHANHONG BUILDING MATERIALS TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422755734.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-10-14
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing aerated concrete steel bar wax dipping mechanism needs to wait for the staff to remove the steel bar after each wax dipping before the next wax dipping can be carried out, resulting in low wax dipping efficiency and time waste.

Method used

A driving motor is used to drive the rotating rod and gear system to achieve synchronous wax dipping of the steel bar and loading and unloading. At the same time, the hydraulic cylinder controls the depth of the steel bar immersed in the wax liquid and the liquid level sensor monitors the height of the wax liquid to ensure the efficient dipping process.

Benefits of technology

The synchronized operation of the steel drill wax dipping process is realized, which improves the working efficiency, shortens the processing time, ensures the uniform distribution of the wax layer and reduces the waste of wax liquid.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223430521U_ABST
    Figure CN223430521U_ABST
Patent Text Reader

Abstract

The utility model provides an aerated concrete steel chisel waxing mechanism, which relates to the technical field of steel chisel waxing mechanisms and comprises a bottom plate, a fixing frame is fixedly mounted at the top of the bottom plate, and a driving motor is fixedly mounted on the inner surface wall of the fixing frame. According to the utility model, the controller is matched with the heating box, so that the wax liquid can be always in a proper temperature range, the adverse effect of temperature fluctuation on the wax dipping effect is avoided, and the rotating column can be finally driven to rotate through the operation of the driving motor, thereby rotating the steel chisel body to rotate, and the synchronous operation of wax dipping and feeding and discharging is facilitated; according to the waxing device, feeding or discharging can be carried out on the other side while waxing is carried out on one side, so that the working efficiency is improved, and the waxing process can be completed more quickly.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of steel bar wax dipping mechanisms, in particular to an aerated concrete steel bar wax dipping mechanism. Background Art

[0002] Aerated concrete steel chisel is a tool used in the production process of aerated concrete panels. It is mainly used to cooperate with the saddle frame to fix the panel cage or mesh to ensure the stable operation of the entire production process.

[0003] The existing aerated concrete steel bar wax dipping mechanism will move the steel bar to one side to remove the steel bar after dipping it in wax. When the staff takes out the steel bar, they cannot immediately proceed to the next batch of wax dipping and need to wait until the steel bar is taken out, which will reduce the efficiency of the wax dipping work and waste a lot of time. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that when the above-mentioned equipment is used, the existing steel bar wax dipping mechanism needs to wait until the staff takes out the steel bar before the next wax dipping, resulting in reduced wax dipping efficiency and time-consuming wax dipping. A wax dipping mechanism for aerated concrete steel bar is proposed to solve the problem that when the above-mentioned equipment is used, the existing steel bar wax dipping mechanism needs to wait for the staff to take out the steel bar before the next wax dipping can be carried out.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: an aerated concrete steel bar wax dipping mechanism, comprising a base plate, a fixing frame fixedly installed on the top of the base plate, a driving motor fixedly installed on the inner surface wall of the fixing frame, a rotating rod provided at the output end of the driving motor, a gear 1 fixedly sleeved on the outer surface wall of the rotating rod, a gear 2 meshingly connected to the outer surface wall of the gear 1, and a rotating column fixedly inserted into the inner surface wall of the gear 2.

[0006] Preferably, a heating box is provided on the top of the base plate, a hole is opened on one side of the outer wall of the heating box, the inner wall of the hole is fixedly connected with a pipe, a valve is provided on the outer wall of the pipe, a heating plate is provided on the bottom of the inner wall of the heating box, and a support plate is fixedly installed on the top of the rotating column.

[0007] Preferably, two brackets are fixedly mounted on the bottom of the support plate, and outer walls of the two brackets are fixedly connected to the outer wall of the rotating column.

[0008] Preferably, two groups of holes 2 are opened on the top of the support plate, and two groups of hydraulic cylinders are fixedly installed on the top of the support plate, and piston rods are provided at the output ends of the two groups of hydraulic cylinders.

[0009] Preferably, a connecting frame is fixedly mounted on the bottom of the two groups of piston rods, and a connecting plate is fixedly mounted on the bottom of the two connecting frames.

[0010] Preferably, a group of holes three are opened on the top of the two connecting plates, and the inner surface walls of the two groups of holes three are movably inserted with steel drill bodies.

[0011] Preferably, a liquid level sensor is fixedly mounted on the bottom of the support plate, and a controller is fixedly mounted on the top of the base plate.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. In the present invention, the cooperation between the controller and the heating box can ensure that the wax liquid is always within the appropriate temperature range, avoiding the adverse effects of temperature fluctuations on the wax dipping effect. Secondly, the operation of the drive motor can eventually drive the rotating column to rotate, thereby rotating the steel drill body, making it convenient to synchronize the wax dipping with the loading and unloading. While wax dipping on one side, the other side can be loaded or unloaded, which improves work efficiency and can complete the wax dipping process more quickly.

[0014] 2. In the present invention, the height of the steel drill body can be controlled by the operation of two sets of hydraulic cylinders. The depth of the steel drill immersed in the wax liquid can be flexibly adjusted according to the specific wax dipping process requirements. The position and time of wax dipping can be controlled by adjusting the height, thereby ensuring a more uniform distribution of the wax layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a main structural stereogram of an aerated concrete steel bar wax dipping mechanism;

[0016] Figure 2 This utility model proposes a three-dimensional exploded diagram of the main structure of an aerated concrete steel bar wax dipping mechanism;

[0017] Figure 3 The utility model provides a schematic diagram of the main structure of an aerated concrete steel bar wax dipping mechanism;

[0018] Figure 4 The utility model provides a three-dimensional exploded diagram of the main structure of an aerated concrete steel bar wax dipping mechanism.

[0019] Legend:

[0020] 1. Base plate; 2. Fixing frame; 3. Driving motor; 4. Rotating rod; 5. Gear 1; 6. Gear 2; 7. Rotating column; 8. Heating box; 9. Hole 1; 10. Pipeline; 11. Valve; 12. Heating plate; 13. Support plate; 14. Bracket; 15. Hole 2; 16. Hydraulic cylinder; 17. Piston rod; 18. Connecting frame; 19. Connecting plate; 20. Hole 3; 21. Chisel body; 22. Liquid level sensor; 23. Controller. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1, as Figures 1-4 As shown, the utility model provides an aerated concrete steel bar wax dipping mechanism, comprising a base plate 1, a fixing frame 2 is fixedly installed on the top of the base plate 1, a driving motor 3 is fixedly installed on the inner surface wall of the fixing frame 2, a rotating rod 4 is provided at the output end of the driving motor 3, a gear 1 5 is fixedly sleeved on the outer wall of the rotating rod 4, a gear 1 5 is meshedly connected to the outer wall of the gear 1 5, a rotating column 7 is fixedly inserted into the inner surface wall of the gear 2 6, a heating box 8 is provided on the top of the base plate 1, a hole 1 9 is opened on one side of the outer wall of the heating box 8, a pipe 10 is fixedly connected to the inner surface wall of the hole 1 9, a valve 11 is provided on the outer wall of the pipe 10, a heating plate 12 is provided at the bottom of the inner wall of the heating box 8, and a support plate 13 is fixedly installed on the top of the rotating column 7.

[0024] The effects achieved by the entire embodiment 1 are as follows: first, the heating box 8 is placed on the top of the base plate 1, and the heating box 8 can adjust the temperature. The appropriate temperature can make the wax liquid have good fluidity and more easily and evenly cover the surface of the steel chisel. Secondly, the driving motor 3 is connected to the gear 1 5 through the rotating rod 4, and the gear 1 5 is meshed with the gear 2 6, and the gear 2 6 is connected to the rotating column 7. The operation of the driving motor 3 can drive the gear 1 5 to rotate, thereby mobilizing the gear 2 6 to rotate, and finally driving the rotating column 7 to rotate and rotate the support plate 13. Since the rotation of the support plate 13 can drive the steel chisel to rotate, the device can run the loading and wax dipping at the same time, shortening the processing time and increasing the wax dipping speed.

[0025] Example 2, as Figures 1-4As shown, two brackets 14 are fixedly installed at the bottom of the support plate 13, and the outer walls of the two brackets 14 are fixedly connected to the outer wall of the rotating column 7, two groups of hole twos 15 are opened on the top of the support plate 13, two groups of hydraulic cylinders 16 are fixedly installed on the top of the support plate 13, piston rods 17 are set at the output ends of the two groups of hydraulic cylinders 16, connecting frames 18 are fixedly installed at the bottoms of the two groups of piston rods 17, connecting plates 19 are fixedly installed at the bottoms of the two connecting frames 18, a group of hole three 20 is opened on the tops of the two connecting plates 19, and steel drill bodies 21 are movably inserted into the inner walls of the two groups of hole three 20, a liquid level sensor 22 is fixedly installed on the bottom of the support plate 13, and a controller 23 is fixedly installed on the top of the base plate 1.

[0026] The effect achieved by the entire embodiment 2 is that when the device is in normal use, the two groups of hydraulic cylinders 16 are connected to the two groups of piston rods 17. The operation of the two hydraulic cylinders 16 can drive the two groups of piston rods 17 to extend and retract. Since the piston rod 17 is connected to the connecting plate 19 through the connecting frame 18, and the hole 20 on the top of the connecting plate 19 is inserted with the steel drill body 21, the steel drill body 21 is eventually driven to descend to dip the steel drill body 21 in wax. The wax dipping height of the steel drill body 21 can be accurately controlled to avoid unnecessary part immersion in the wax liquid and reduce the waste of wax liquid. At the same time, the liquid level sensor 22 is located at the bottom of the support plate 13. The liquid level sensor 22 can detect the wax liquid height in real time and transmit the signal to the controller 23, so that the device can be stopped to replenish the wax liquid.

[0027] Among them, the drive motor 3, the heating box 8, the hydraulic cylinder 16, the liquid level sensor 22 and the controller 23 are all existing technologies, and their components and operating principles are all public technologies, so no further explanation will be given here.

[0028] Working principle: first, in the normal use of the device, heating box 8 inside the setting heating plate 12, and heating plate 12 and controller 23 connection, can be controlled by the controller 23 to control the temperature of the wax liquid inside the heating box 8, secondly, the steel drill body 21 is inserted in the hole three 20 on the top of the connecting plate 19, because the convex on the top of the steel drill body 21, can be clamped in the hole three 20, secondly, the bottom of the support plate 13 is fixedly installed with two supports 14, and the outer wall of the two supports 14 is fixedly connected with the outer wall of the rotating column 7, which can ensure the stability of the support plate 13, so that the device is more safe in use, secondly, the top of the support plate 13 is fixedly installed with two groups of hydraulic cylinders 16, two groups of hydraulic cylinders 16 are connected with two groups of piston rods 17, two groups of piston rods 17 are connected with two connecting frames 18, and the connecting frame 18 is connected with two connecting plates 19, and the bottom of the support plate 13 is provided with a liquid level sensor 22, which can monitor the height of the wax liquid in the heating box 8 in real time, so as to reasonably arrange the supplement and use of the wax liquid, avoid excessive addition of the wax liquid, and avoid waste of resources and increase of cost, secondly, the controller 23 controls the operation of the hydraulic cylinder 16, drives the piston rod 17 to stretch out and finally drives the steel drill body 21 to descend into the wax liquid for wax dipping treatment, at the same time, the staff loads the connecting plate 19 on the other side, inserts the steel drill body 21 into the hole three 20, secondly, after the steel drill body 21 is dipped in wax, the hydraulic cylinder 16 drives it to rise, the driving motor 3 is connected with the rotating rod 4, the rotating rod 4 is connected with the gear one 5, the gear one 5 is meshed with the gear two 6, the gear two 6 is connected with the rotating column 7, the driving motor 3 drives the rotating rod 4 to rotate, so as to drive the gear one 5 to rotate, drive the gear two 6 to rotate, drive the rotating column 7 to rotate, finally can drive the steel drill body 21 to rotate, rotate the steel drill body 21 dipped in wax to the other side, at this time, the steel drill body 21 not dipped in wax is rotated to the top of the heating box 8, at this time, the hydraulic cylinder 16 drives the steel drill body 21 to descend for wax dipping, at the same time, the staff takes out the steel drill body 21 dipped in wax on the other side and loads it, shortens the downtime, speeds up the work efficiency of wax dipping, and the pipeline 10 is fixedly connected on the outer wall of the heating box 8, which can be opened to discharge the wax liquid when the device is cleaned, providing convenience for the cleaning work of the staff.

[0029] The above is only a preferred embodiment of the present application, not other forms of the present application, any skilled in the art may use the above disclosed technical content to change or modify equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present application still belongs to the protection scope of the technical scheme of the present application.

Claims

1. A wax dipping mechanism for aerated concrete steel bar, characterized by: The invention comprises a bottom plate (1), a fixing frame (2) is fixedly mounted on the top of the bottom plate (1), a driving motor (3) is fixedly mounted on the inner surface wall of the fixing frame (2), a rotating rod (4) is provided at the output end of the driving motor (3), a gear 1 (5) is fixedly sleeved on the outer surface wall of the rotating rod (4), a gear 2 (6) is meshedly connected to the outer surface wall of the gear 1 (5), and a rotating column (7) is fixedly inserted into the inner surface wall of the gear 2 (6).

2. The wax dipping mechanism for aerated concrete steel bar according to claim 1, characterized in that: A heating box (8) is provided on the top of the bottom plate (1), a hole (9) is provided on one side of the outer wall of the heating box (8), a pipe (10) is fixedly connected to the inner wall of the hole (9), a valve (11) is provided on the outer wall of the pipe (10), a heating plate (12) is provided at the bottom of the inner wall of the heating box (8), and a support plate (13) is fixedly installed on the top of the rotating column (7).

3. The wax dipping mechanism for aerated concrete steel bar according to claim 2, characterized in that: Two brackets (14) are fixedly mounted on the bottom of the support plate (13), and the outer walls of the two brackets (14) are fixedly connected to the outer wall of the rotating column (7).

4. The wax dipping mechanism for aerated concrete steel bar according to claim 3, characterized in that: Two groups of holes (15) are provided on the top of the support plate (13), and two groups of hydraulic cylinders (16) are fixedly installed on the top of the support plate (13). The output ends of the two groups of hydraulic cylinders (16) are both provided with piston rods (17).

5. The wax dipping mechanism for aerated concrete steel bar according to claim 4, characterized in that: The bottoms of the two groups of piston rods (17) are fixedly mounted with connecting frames (18), and the bottoms of the two connecting frames (18) are fixedly mounted with connecting plates (19).

6. The wax dipping mechanism for aerated concrete steel bar according to claim 5, characterized in that: A group of three holes (20) are respectively provided on the top of the two connecting plates (19), and a steel drill body (21) is movably inserted into the inner surface wall of the two groups of three holes (20).

7. The wax dipping mechanism for aerated concrete steel bar according to claim 6, characterized in that: A liquid level sensor (22) is fixedly mounted on the bottom of the support plate (13), and a controller (23) is fixedly mounted on the top of the base plate (1).