Full-automatic hole plug dismounting device and dismounting machining equipment

Abstract

The utility model provides a full-automatic hole plug dismounting device and dismounting processing equipment, which comprises a rack with a material carrying table, an X-direction moving mechanism arranged on the upper part of the rack, a Y-direction moving mechanism driven on the X-direction moving mechanism, a first Z-direction moving mechanism driven on the Y-direction moving mechanism, a camera and a steering assembly driven on the first Z-direction moving mechanism, and a pressing block driven by the steering assembly, the bottom face of the pressing block is provided with a taking structure. A second Z-direction moving mechanism is arranged on the lower portion of the machine frame, and an ejector is driven on the second Z-direction moving mechanism. Manual operation is replaced by mechanical hole plug dismounting, and the speed and the pressure are controllable in each hole plug dismounting process, so that glass breakage caused by human errors can be avoided, the processing yield is improved, the quality of finished products is ensured, and the economic loss is reduced. The disassembly efficiency of an automatic machine is greatly superior to that of manual disassembly, so that the yield is remarkably improved, meanwhile, the disassembly accuracy is improved, the practicability is high, and the good market prospect is achieved.

Description

Technical Field

[0001] The utility model belongs to the technical field of machinery, and relates to a mechanical material removal system, in particular to a full-automatic hole plug removal device and disassembly and assembly processing equipment. Background Art

[0002] During product processing, plugs are placed in holes and require removal. Traditionally, this process involves manually separating the plugs from the glass, which requires significant manpower, increasing processing costs and reducing efficiency. Furthermore, manual handling directly touches the product, easily contaminating or even scratching the surface. Improper force can also cause glass breakage, resulting in financial losses.

[0003] To address the above-mentioned issues, for example, Chinese patent literature has disclosed a robot automatic destacking and screw locking mechanism [Chinese Patent No.: 202221552496.X]. This utility model is applicable to the field of automated assembly technology for electronic products and provides a robot automatic destacking and screw locking mechanism, comprising a mounting plate, the mounting plate including a mainboard, the top of which is connected to a top plate via guide pillars; a destacking mechanism, the destacking mechanism comprising a first suction portion and a second suction portion, the first suction portion including a camera mounted on the mainboard; a robot mounted below the mainboard, the end of the robot having a suction piece connected thereto, the second suction portion including a suction nozzle, and an adjustment assembly mounted on the mainboard for driving the suction nozzle to rotate and lift; and a locking mechanism, the locking mechanism including an electric screwdriver and a lifting assembly for driving the electric screwdriver to lift and lower. This device is versatile, highly compatible, and highly secure, effectively ensuring product quality and providing excellent user experience.

[0004] Although the above technical solution adopts the cylinder displacement and adsorption structure, it cannot carry out the corresponding product pressing and material removal and lifting coordination with the plunger, that is, it cannot achieve the effect of efficiently removing the hole plug on the product. Utility Model Content

[0005] The purpose of the utility model is to address the above-mentioned problems in the existing technology and to propose a fully automatic hole plug removal device and disassembly and assembly equipment that facilitates disassembly operations and improves efficiency through the cooperation of lower jacking and upper suction.

[0006] The purpose of the utility model can be achieved through the following technical solutions: a fully automatic hole plug removal device, comprising a frame with a loading platform, an X-direction moving mechanism is arranged on the upper part of the frame, the X-direction moving mechanism drives the Y-direction moving mechanism, the Y-direction moving mechanism drives the Z-direction moving mechanism 1, the Z-direction moving mechanism 1 drives a camera and a steering assembly, the steering assembly drives a pressure block, and the bottom surface of the pressure block has a material taking structure; a Z-direction moving mechanism 2 is arranged on the lower part of the frame, and the Z-direction moving mechanism 2 drives a ejector.

[0007] In the above-mentioned fully automatic hole plug removal device, the X-direction moving mechanism includes an X-sliding electric cylinder, the Y-direction moving mechanism includes a Y-sliding electric cylinder, the X-sliding block of the X-sliding electric cylinder is fixedly connected to the Y-sliding electric cylinder, and the Y-sliding block of the Y-sliding electric cylinder is fixedly connected to the stand.

[0008] In the above-mentioned fully automatic hole plug removal device, the Z-direction moving mechanism includes a Z sliding electric cylinder fixedly mounted on the stand, the Z lifting block of the Z sliding electric cylinder is fixedly connected to the mounting plate, the camera is mounted on the mounting plate, and the lens of the camera is set downward.

[0009] In the above-mentioned fully automatic hole plug removal device, the steering assembly includes a rotating motor fixedly mounted on the mounting plate, the rotating motor extends a rotating shaft downward, the shaft end of the rotating shaft is fixedly connected to the eccentric position of the eccentric disk, and the bottom of the eccentric disk is fixedly connected to the pressure block.

[0010] In the above-mentioned fully automatic hole plug removal device, the material taking structure includes a concave profiling groove cavity on the bottom surface of the pressing block, a profiling platform is provided in the profiling groove cavity, and the profiling platform has corresponding material suction holes.

[0011] In the above-mentioned fully automatic hole plug removal device, the second Z-moving mechanism includes a second Z sliding electric cylinder fixedly mounted on the lower part of the frame, and a second Z lifting block of the second Z sliding electric cylinder is fixedly connected to a support.

[0012] In the above-mentioned fully automatic hole plug removal device, a collection box is provided beside the loading platform. The collection box has a cubic box body, and the top opening of the cubic box body is connected to a four-conical funnel.

[0013] In the above-mentioned fully automatic hole plug removal device, a plurality of stop blocks and a plurality of positioning columns are protruded from the loading platform.

[0014] A disassembly and assembly processing equipment comprises the above-mentioned fully automatic hole plug removal device.

[0015] Compared with the existing technology, this fully automatic hole plug removal device and disassembly and assembly equipment has the following beneficial effects:

[0016] 1. Use mechanized hole plug removal to replace manual work. The speed and pressure can be controlled during each hole plug removal process, which can avoid glass breakage caused by human error, improve processing yield, ensure the quality of finished products, and reduce economic losses.

[0017] 2. The efficiency of disassembly using automated machines is much better than manual disassembly, which significantly increases production while improving the accuracy of disassembly. It is highly practical and has good market prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural diagram of the fully automatic hole plug removal device.

[0019] Figure 2 It is a three-dimensional structural diagram of the pressing block in this fully automatic hole plug removal device.

[0020] Figure 3 This is a three-dimensional structural diagram of the ejector in this fully automatic hole plug removal device.

[0021] Figure 4 This is a three-dimensional structural diagram of the fully automatic hole plug removal device from another perspective.

[0022] Figure 5 This is a three-dimensional structural diagram of the pressing block in the fully automatic hole plug removal device from another perspective.

[0023] Figure 6 This is a three-dimensional structural diagram from another perspective of the ejector in this fully automatic hole plug removal device.

[0024] In the figure, 1. Loading platform; 2. X sliding electric cylinder; 3. Y sliding electric cylinder; 4. Z sliding electric cylinder 1; 5. Camera; 6. Rotating motor; 7. Press block; 8. Z sliding electric cylinder 2; 9. Ejector; 10. Ejector rod; 11. Collection box. DETAILED DESCRIPTION

[0025] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments. Example 1

[0026] like Figures 1 to 6 As shown, the fully automatic hole plug removal device includes a frame with a loading platform 1, an X-direction moving mechanism is arranged on the upper part of the frame, the X-direction moving mechanism drives the Y-direction moving mechanism, the Y-direction moving mechanism drives the Z-direction moving mechanism 1, the Z-direction moving mechanism 1 drives the camera 5 and the steering assembly, the steering assembly drives the pressure block 7, and the bottom surface of the pressure block 7 has a material taking structure; a Z-direction moving mechanism 2 is arranged on the lower part of the frame, and the Z-direction moving mechanism 2 drives the ejector 9.

[0027] The X-direction movement mechanism includes an X-sliding cylinder 2, and the Y-direction movement mechanism includes a Y-sliding cylinder 3. The X-sliding block of X-sliding cylinder 2 is fixedly connected to the Y-sliding cylinder 3, and the Y-sliding block of Y-sliding cylinder 3 is fixedly connected to the vertical frame. X-sliding cylinder 2 drives Y-sliding cylinder 3 to reciprocate in the X direction, while Y-sliding cylinder 3 drives the vertical frame to reciprocate in the Y direction.

[0028] The Z-axis movement mechanism includes a Z-axis electric cylinder 4 fixed to the frame. Its Z-axis lifting block is fixed to a mounting plate. A camera 5 is mounted on the mounting plate, with its lens facing downward. The Z-axis electric cylinder 4 drives the camera 5 and the steering assembly on the mounting plate to move up and down. The camera 5 captures images of products on the loading platform 1, enabling precise alignment and removal. The X-axis electric cylinder 2, Y-axis electric cylinder 3, Z-axis electric cylinder 4, and rotary motor 6 are all commercially available components.

[0029] The steering assembly includes a rotary motor 6 fixed to the mounting plate. The rotary motor 6 extends a rotary shaft downward. The end of the rotary shaft is fixed to the eccentric position of the eccentric disk. The lower part of the eccentric disk is fixed to the pressure block 7. The rotary motor 6 rotates the rotary shaft, which simultaneously drives the eccentric disk to rotate around the eccentric position, adjusting the angle of the pressure block 7, thereby achieving a precise press fit with the product.

[0030] The material removal mechanism comprises a concave contoured cavity on the bottom surface of the pressing block 7, within which is a contoured platform with corresponding suction holes. The contoured cavity and platform, aligned with the product's characteristic structure, achieve precise alignment for pressing and ensure a tight vacuum seal. The number and location of the suction holes correspond to the placement of the plugs on the product, and the suction holes generate a vacuum to draw the plugs one by one.

[0031] The Z-direction moving mechanism 2 includes a Z-sliding electric cylinder 2 8 fixedly mounted on the lower part of the frame, and a Z-lifting block 2 of the Z-sliding electric cylinder 2 8 is fixedly connected to the support. The Z-direction moving mechanism 2 drives the support to move up and down.

[0032] The ejector 9 is fixed on the support, and the ejector 9 extends upwardly a ejector rod 10. The ejector rod 10 is driven to rise by the ejector 9 until the hole plug of the product is ejected.

[0033] A collection box 11 is located next to the loading platform 1. This box has a cubic shape, and its top is connected to a four-cone hopper. After the pressure block 7 has absorbed the hole plug, the X-axis movement mechanism moves the pressure block 7 horizontally above the four-cone hopper. The pressure block 7 then stops suction and drops the hole plug into the cubic box.

[0034] Several stop blocks and positioning posts are protruding from the loading platform 1. The product is provided with positioning holes, and the positioning posts are inserted into the corresponding positioning holes to position the product, preventing it from being placed upside down. The stop blocks are attached to the contours of the product to form a limit stop, thereby accurately determining the product's position.

[0035] The operation process of this fully automatic hole plug removal device is as follows:

[0036] 1. Place the product on the loading platform 1 to fix it, and use the camera 5 to take a picture of the product to determine the position of the boss on the product.

[0037] 2. The plane position of the pressing block 7 is adjusted by translation through the X sliding electric cylinder 2 and the Y sliding electric cylinder 3, and the steering position of the pressing block 7 is adjusted by the rotating motor 6.

[0038] 3. The Z sliding electric cylinder 4 drives the pressing block 7 to descend to the corresponding boss on the pressed product, and makes the suction hole and the hole plug correspond one to one.

[0039] 4. Move the Z sliding electric cylinder 8 upward, use the ejector rod 10 of the ejector 9 to eject the hole plug, and at the same time, the suction hole of the pressure block 7 sucks the hole plug.

[0040] 5. Finally, the X sliding electric cylinder 2 moves the pressing block 7 to the top of the four-cone funnel, and the pressing block 7 turns off the suction to drop the hole plug into the cubic box.

[0041] Compared with the existing technology, this fully automatic hole plug removal device has the following beneficial effects:

[0042] 1. Use mechanized hole plug removal to replace manual work. The speed and pressure can be controlled during each hole plug removal process, which can avoid glass breakage caused by human error, improve processing yield, ensure the quality of finished products, and reduce economic losses.

[0043] 2. The efficiency of disassembly using automated machines is much better than manual disassembly, which significantly increases production while improving the accuracy of disassembly. It is highly practical and has good market prospects. Example 2

[0044] Based on the first embodiment, the difference of this embodiment is that:

[0045] A disassembly and assembly processing equipment comprises the above-mentioned fully automatic hole plug removal device.

[0046] Compared with the existing technology, this disassembly and assembly processing equipment has the following beneficial effects:

[0047] 1. Use mechanized hole plug removal to replace manual work. The speed and pressure can be controlled during each hole plug removal process, which can avoid glass breakage caused by human error, improve processing yield, ensure the quality of finished products, and reduce economic losses.

[0048] 2. The efficiency of disassembly using automated machines is much better than manual disassembly, which significantly increases production while improving the accuracy of disassembly. It is highly practical and has good market prospects.

[0049] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope defined by the appended claims.

[0050] Although this document frequently uses terms such as loading platform 1; X-axis electric cylinder 2; Y-axis electric cylinder 3; Z-axis electric cylinder 1 4; camera 5; rotary motor 6; pressing block 7; Z-axis electric cylinder 2 8; ejector 9; ejector rod 10; and collection box 11, the use of other terms is not excluded. These terms are used solely to more conveniently describe and explain the essence of this utility model; interpreting them as any additional limitations would be contrary to the spirit of this utility model.

[0051] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

Claims

1. A fully automatic hole plug removal device, comprising a frame with a loading platform, characterized in that: An X-direction moving mechanism is provided on the upper part of the frame, and the X-direction moving mechanism drives the Y-direction moving mechanism, and the Y-direction moving mechanism drives the Z-direction moving mechanism 1, and the Z-direction moving mechanism 1 drives the camera and the steering assembly, and the steering assembly drives the pressing block, and the bottom surface of the pressing block has a material taking structure; a Z-direction moving mechanism 2 is provided on the lower part of the frame, and the Z-direction moving mechanism 2 drives the ejector.

2. The fully automatic hole plug removal device according to claim 1, characterized in that: The X-direction moving mechanism includes an X-sliding electric cylinder, and the Y-direction moving mechanism includes a Y-sliding electric cylinder. The X-sliding block of the X-sliding electric cylinder is fixedly connected to the Y-sliding electric cylinder, and the Y-sliding block of the Y-sliding electric cylinder is fixedly connected to the stand.

3. The fully automatic hole plug removal device according to claim 2, characterized in that: The Z-direction moving mechanism includes a Z sliding electric cylinder fixedly mounted on the stand, a Z lifting block of the Z sliding electric cylinder is fixedly connected to a mounting plate, the camera is mounted on the mounting plate, and the camera lens is set downward.

4. The fully automatic hole plug removal device according to claim 3, characterized in that: The steering assembly includes a rotary motor fixedly mounted on the mounting plate. The rotary motor extends a rotary shaft downward. The shaft end of the rotary shaft is fixedly connected to the eccentric position of the eccentric disk. The lower side of the eccentric disk is fixedly connected to the pressure block.

5. The fully automatic hole plug removal device according to claim 1, characterized in that: The material taking structure comprises a concave profiling groove cavity on the bottom surface of the pressing block, a profiling platform is arranged in the profiling groove cavity, and a corresponding material suction hole is provided on the profiling platform.

6. The fully automatic hole plug removal device according to claim 1, characterized in that: The second Z-direction moving mechanism includes a second Z-sliding electric cylinder fixedly mounted on the lower portion of the frame, and a second Z-lifting block of the second Z-sliding electric cylinder is fixedly connected to a support.

7. The fully automatic hole plug removal device according to claim 1, characterized in that: A collecting box is provided beside the loading platform. The collecting box has a cubic box body. The top opening of the cubic box body is connected to a four-cone funnel.

8. The fully automatic hole plug removal device according to claim 1, characterized in that: A plurality of stop blocks and a plurality of positioning columns are protruded from the loading platform.

9. A disassembly and assembly processing equipment, characterized in that: The invention comprises a fully automatic hole plug removing device as claimed in any one of claims 1 to 8.

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