Tool for punching gear shaft

By designing a tool for drilling holes in gear shafts, the simultaneous positioning and drilling of multiple gear shafts are achieved using a mounting base and a pressure block assembly, which solves the problem that existing tooling can only position a single gear shaft, improves drilling efficiency and protects the gear shaft surface.

CN223431270UActive Publication Date: 2025-10-14ZHEJIANG ZHONGJIA LIANHE SEIKO CO LTD
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Patent Information

Application Number
CN202422963572.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-14
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing tooling can only fix and position a single gear shaft, resulting in low drilling efficiency.

Method used

A tooling was designed, which included a mounting seat, a positioning hole, a pressure block assembly, a through hole, a mounting plate, a push rod and a power element. The positioning hole was matched with the gear shaft, the pressure block assembly pressed the gear shaft, and the power element was used to drive the mounting plate to rise and fall to achieve simultaneous drilling of multiple gear shafts.

Benefits of technology

The simultaneous drilling of multiple gear shafts is achieved, which improves work efficiency, reduces the time for disassembly and assembly of the pressing block assembly, and protects the gear shaft surface from damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tool for punching a gear shaft. The tool solves the problem that an existing tool can only fix and position a single gear shaft. Comprising positioning holes which are evenly distributed in the transverse direction and the longitudinal direction of the mounting base and used for being matched with a gear shaft. The pressing block assemblies are arranged between the adjacent positioning holes, and the pressing block assemblies are detachably matched with the mounting base; the through hole is formed in the bottom of the positioning hole; the mounting plate is arranged below the through hole; the ejector rod is arranged on the mounting plate and used for being matched with the through hole; the power element is used for driving the mounting plate to lift. The diameter size of the positioning holes is matched with the diameter of a gear of the gear shaft, a plurality of gear shafts are placed in different positioning holes, then the pressing block assemblies on the two sides of the gear shafts press the gear shafts, the installation base is conveyed to a machining center, the pressing block assemblies are disassembled after punching is completed, and finally the power element drives the installation plate to ascend, so that the ejector rods eject the gear shafts out. The tool can be used for punching a plurality of gear shafts at a time, and the working efficiency is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gear shaft processing equipment technical field, specifically related to the frock for gear shaft punching. BACKGROUND

[0002] Gear shaft refers to the mechanical part that supports the rotating part and rotates together with it to transmit motion, torque or bending moment. In order to facilitate subsequent assembly, punching needs to be performed on the gear shaft, so a frock capable of fixing and positioning the gear shaft is needed. At present, the existing frock can only fix and position a single gear shaft when processing the gear shaft as shown in the background art, resulting in low punching efficiency. Figure 1 UTILITY MODEL CONTENT

[0003] In order to overcome the deficiencies of the background art, the utility model provides a frock for gear shaft punching, which solves the problem that the existing frock can only fix and position a single gear shaft.

[0004] The technical scheme adopted by the utility model is as follows:

[0005] The frock for gear shaft punching comprises a mounting seat, which comprises:

[0006] Positioning holes are uniformly distributed in the horizontal and vertical directions of the mounting seat and are used to cooperate with the gear shaft;

[0007] A pressing block assembly is arranged between adjacent positioning holes, and the pressing block assembly is detachably connected with the mounting seat;

[0008] A through hole is arranged at the bottom of the positioning hole;

[0009] An installation plate is arranged below the through hole;

[0010] A top rod is arranged on the installation plate and is used to cooperate with the through hole;

[0011] A power element is used to drive the installation plate to ascend and descend.

[0012] The pressing block assembly comprises a pressing block and a threaded rod, the threaded rod penetrates through the pressing block and is screw-connected with the mounting seat, and an adjusting nut for acting on the top surface of the pressing block is arranged on the threaded rod.

[0013] One side of the pressing block that cooperates with the gear shaft is provided with a buffer layer.

[0014] The mounting seat is provided with a guide rod used to cooperate with the installation plate.

[0015] A support table is arranged around the positioning hole, and an anti-skid strip is arranged on the surface of the support table.

[0016] The power element is a pneumatic cylinder.

[0017] ​The pressing block assembly is arranged among four positioning holes arranged in a rectangular manner.

[0018] The utility model discloses the beneficial effects are:

[0019] The diameter size of the positioning hole is matched with the gear wheel of the gear shaft diameter, a plurality of gear shafts are placed in different positioning holes, then the pressing block assembly on both sides of the gear shaft presses it and sends the mounting seat to the machining center, removes the pressing block assembly after punching, finally makes the mounting plate rise through the power element, and the gear shaft is ejected by the jacking rod. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the schematic diagram of the utility model gear shaft.

[0021] Figure 2 It is the schematic diagram of the utility model.

[0022] Figure 3 It is the cross section schematic diagram of the utility model.

[0023] Figure 4 It is the schematic diagram of the utility model pressing block assembly.

[0024] Mounting seat 1, positioning hole 2, pressing block assembly 3, pressing block 31, threaded rod 32, adjusting nut 33, through hole 4, mounting plate 5, jacking rod 6, power element 7, buffer layer 8, guide rod 9, support table 10, anti -skid strip 11. DETAILED DESCRIPTION

[0025] The utility model will be further described in connection with the drawings and examples:

[0026] In the example, as shown in Figure 2 、 Figure 3 The tool for gear shaft punching includes mounting seat 1, and includes:

[0027] Positioning hole 2 is uniformly distributed in the transverse and longitudinal direction of mounting seat 1, and is used for cooperating with the gear shaft;

[0028] Pressing block assembly 3 is arranged between adjacent positioning holes 2, and the pressing block assembly 3 is detachably connected with mounting seat 1;

[0029] Through hole 4 is arranged at the bottom of positioning hole 2;

[0030] Mounting plate 5 is arranged below through hole 4;

[0031] Jacking rod 6 is arranged on mounting plate 5 and is used for cooperating with through hole 4;

[0032] Power element 7 is used for driving mounting plate 5 to rise and fall.

[0033] The diameter of the positioning hole 2 is matched with the gear wheel shaft, a plurality of gear wheel shafts are placed in different positioning holes 2, and then the pressing block assembly 3 on both sides of the gear wheel shaft presses the gear wheel shaft and sends the mounting seat 1 to the machining center. When the punching is completed, the pressing block assembly 3 is removed, and finally the mounting plate 5 is driven to rise by the power element 7, so that the gear wheel shaft is pushed out by the ejector rod 6. The tooling can punch a plurality of gear wheel shafts at a time, and the working efficiency is high.

[0034] In the embodiment, as shown in the figure, Figure 4 The pressing block assembly 3 includes a pressing block 31 and a threaded rod 32. The threaded rod 32 penetrates the pressing block 31 and is threadedly connected with the mounting seat 1. An adjusting nut 33 is arranged on the threaded rod 32 and used for acting on the top surface of the pressing block 31. By rotating the adjusting nut 33 to act on the pressing block 31, the pressing block can press the gear wheel shaft. When the punching of the gear wheel shaft is completed, the threaded rod 32 is separated from the mounting seat 1, and the pressing block assembly 3 can be removed, which is convenient to disassemble and assemble.

[0035] In the embodiment, as shown in the figure, Figure 4 The side of the pressing block 31 matched with the gear wheel shaft is provided with a buffer layer 8. The buffer layer 8 is a rubber layer, which prevents the pressing block 31 from damaging the surface of the gear wheel shaft and affecting the product quality.

[0036] In the embodiment, as shown in the figure, Figure 2 , Figure 3 The mounting seat 1 is provided with a guide rod 9 used for cooperating with the mounting plate 5. The straightness of the lifting of the ejector rod 6 is ensured, and the gear wheel shaft is conveniently ejected from the positioning hole 2.

[0037] In the embodiment, as shown in the figure, Figure 2 , Figure 3 The circumferential surface of the positioning hole 2 is provided with a support table 10, and the surface of the support table 10 is provided with an anti-skid strip 11. The rotation of the gear wheel shaft during punching is prevented, and the punching accuracy is ensured.

[0038] In the embodiment, the power element 7 is a pneumatic cylinder. The pneumatic cylinder runs stably, is convenient to maintain, and has low cost.

[0039] In the embodiment, as shown in the figure, Figure 2 , Figure 3 The pressing block assembly 3 is arranged between four positioning holes 2 arranged in a rectangular shape. One set of pressing block assembly 3 can press one side of four gear wheel shafts, and the disassembly and assembly time of the pressing block assembly 3 is reduced.

[0040] Obviously, the above embodiments of the present invention are merely examples for the purpose of illustrating the present invention and are not intended to limit the implementation methods of the present invention. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to provide an exhaustive list of implementation methods. However, any obvious variations or modifications arising from the essence of the present invention remain within the scope of protection of the present invention.

Claims

1. A tool for drilling a gear shaft, comprising a mounting seat (1), characterized in that: include: Positioning holes (2) are evenly distributed in the horizontal and vertical directions of the mounting seat (1) for cooperating with the gear shaft; A pressing block assembly (3) is arranged between adjacent positioning holes (2), and the pressing block assembly (3) is detachably matched with the mounting seat (1); A through hole (4) is provided at the bottom of the positioning hole (2); A mounting plate (5) is disposed below the through hole (4); A push rod (6) is provided on the mounting plate (5) and is used to cooperate with the through hole (4); The power element (7) is used to drive the mounting plate (5) to move up and down.

2. The tool for drilling a gear shaft according to claim 1, characterized in that: The pressing block assembly (3) comprises a pressing block (31) and a threaded rod (32), wherein the threaded rod (32) passes through the pressing block (31) and is threadedly connected to the mounting seat (1), and an adjusting nut (33) is provided on the threaded rod (32) for acting on the top surface of the pressing block (31).

3. The tool for drilling a gear shaft according to claim 2, characterized in that: A buffer layer (8) is provided on the side of the pressing block (31) that cooperates with the gear shaft.

4. The tool for drilling a gear shaft according to claim 1, characterized in that: The mounting seat (1) is provided with a guide rod (9) for cooperating with the mounting plate (5).

5. The tool for drilling a gear shaft according to claim 1, characterized in that: A support platform (10) is provided in the circumferential direction of the positioning hole (2), and a surface of the support platform (10) is provided with an anti-slip strip (11).

6. The tool for drilling a gear shaft according to claim 1, characterized in that: The power element (7) is a cylinder.

7. The tool for drilling a gear shaft according to claim 1, characterized in that: The pressing block assembly (3) is arranged in the middle of four rectangularly arranged positioning holes (2).