Building steel structure rust removal device

Abstract

The utility model relates to a derusting device for a building steel structure. The surface of the steel member is subjected to laser rust removal work in the mode that the mobile carrier carries the industrial mechanical arm, the rust removal efficiency is high, and the rust removal effect is good. Comprising a moving carrier capable of moving above the steel structure; a mechanical arm unit is installed on the moving carrier and comprises a mechanical arm body, and a laser is installed at the tail end of the mechanical arm body. Depended wheel units are respectively arranged on one side of the moving direction of the moving carrier and two sides of the steel structure and are used for guiding and limiting the moving carrier; a positioning hole is formed in the top of one side of the moving carrier in the advancing direction. The two depended wheel units are the same in structure, each depended wheel unit comprises a supporting plate and a depended wheel which are horizontally arranged, at least two pin columns are arranged at one end of the bottom of each supporting plate in the length direction of the supporting plate, and the pin columns are inserted into the corresponding positioning holes during use; the other end of the bottom of the supporting plate is rotationally connected with the depended wheel through a fixing shaft, and the depended wheel makes contact with the steel structure in the using process.

Description

TECHNICAL FIELD

[0001] The utility model relates to building steel surface rust removal, especially a building steel structure rust removal device. BACKGROUND

[0002] The building steel structure is a main structure of a building which is combined by steel members through welding, bolt connection and the like, using steel as a main building material. The steel structural member refers to a steel structural combined member which can bear and transfer load, and is formed by cold bending or welding or connecting through connecting pieces, using steel plates, angle steels, channel steels, I-beams, steel pipes, H-shaped steels and the like.

[0003] During the production and storage of the steel structural member, rusting phenomenon is prone to occur on the surface of the steel. In order to ensure the performance and aesthetics of the steel structure before being put into use or being coated, effective pretreatment measures must be implemented on the surface, and the rust removal process is particularly crucial. The rust removal quality is not only directly related to the safety and durability of the subsequent use of the steel structure, but also is one of the important factors for determining the protection effectiveness of the coating and prolonging the service life. At present, for the rust removal of large steel structural members, handheld tools such as electric grinders or hand-held wire brushes are usually used. The electric grinder uses a high-speed rotating grinding wheel to strongly grind the rust layer on the metal surface, and is suitable for removing thick rust; and the hand-held wire brush is mainly used for removing light to moderate rust, and is particularly suitable for treating details such as edges and corners. However, these methods not only increase the labor intensity and labor cost, but also lead to unstable rust removal effect due to the difference in skill level of the operators, and it is difficult to ensure uniform high-quality standards.

[0004] Therefore, it is necessary to design a rust removal device suitable for the production site, which meets the production and use requirements and is convenient for on-site operation and application. SUMMARY

[0005] The utility model provides a building steel structure rust removal device in view of the defects in the prior art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme, including the mobile carrier that can move above the steel structure, the mobile carrier is installed with the mechanical arm unit, and the mechanical arm unit includes the mechanical arm main part, and the tail end of the mechanical arm main part is installed with a laser.

[0007] One side of the advancing direction of the mobile carrier, both sides of the steel structure are each installed with a guide wheel unit, which is used for guiding and limiting the mobile carrier, and the top of one side of the advancing direction of the mobile carrier is provided with a positioning hole.

[0008] The two supporting wheel units are identical in structure and each comprises a horizontally arranged supporting plate and a supporting wheel, the bottom of the supporting plate is provided with at least two pin columns arranged along the length direction of the supporting plate, which are used for cooperating with corresponding positioning holes to adjust the position of the supporting wheel unit; in use, the pin columns are inserted into the corresponding positioning holes; the other end of the bottom of the supporting plate is rotatably connected with the supporting wheel through a fixing shaft, and in use, the supporting wheel is in contact with the steel structure.

[0009] Further, the positioning holes are divided into two groups, each group of positioning holes corresponds to one supporting wheel unit, each group of positioning holes comprises two rows of positioning holes arranged side by side, and the front and rear positioning holes of the two rows of positioning holes are in line with each other; in use, the two pin columns of the supporting wheel unit are inserted into the same group of positioning holes, and among the two pin columns, the first pin column is inserted into the first row of positioning holes, and the second pin column is inserted into the second row of positioning holes, and the two inserted positioning holes are the two positioning holes with the hole centers in line with each other.

[0010] Further, the depth of the pin columns inserted into the positioning holes satisfies that the supporting wheel unit will not be turned over.

[0011] Further, the mobile carrier comprises a mobile trolley, the mobile trolley comprises a trolley body (201), a mechanical arm body is installed on the top of the trolley body through a mechanical arm mounting seat, and one handrail handle is arranged on each side of the front end of the trolley body, which is used for manually controlling the direction of the trolley.

[0012] Further, the mobile carrier further comprises a rear supporting leg and a front supporting leg, wherein the rear supporting leg is located at the rear part of the trolley body, the bottom of the rear supporting leg is provided with an electric wheel, which is used for driving the mobile carrier to move forward, and the front supporting leg is located at the front part of the trolley body, and the bottom of the front supporting leg is provided with a universal wheel, which is used for auxiliary supporting and steering.

[0013] Further, the mechanical arm unit adopts a six-axis mechanical arm.

[0014] Further, the laser is installed at the six-axis end of the mechanical arm body, which is used for emitting laser to remove rust.

[0015] Further, the fixing shaft is fixedly connected with the supporting plate, and the supporting wheel is rotatably connected with the fixing shaft.

[0016] Compared with the prior art, the present utility model has the beneficial effects.

[0017] The rust removal device adopts the mode that the mobile carrier carries the industrial mechanical arm to perform laser rust removal work on the surface of the steel structure, has high rust removal efficiency and good rust removal effect, the industrial mechanical arm has higher freedom, and the mode of the industrial mechanical arm can realize higher accessibility to the surface of the steel structure.

[0018] Furthermore, the mobile carrier uses non-powered universal wheels on the front wheels and motorized wheels on the rear wheels, allowing for the vehicle to adjust its direction at any time during its movement. This eliminates the need for manual control of the vehicle's direction and allows it to follow the steel structure to complete rust removal. Furthermore, the use of double-sided wheels to guide the mobile carrier's movement makes it easy to follow and remove rust from steel structures with poor straightness. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. The scope of protection of the present invention is not limited to the following description.

[0020] Figure 1 It is a three-dimensional view of a building steel structure rust removal device.

[0021] Figure 2 The present invention is a main view of a rust removal device for building steel structures.

[0022] Figure 3 The figure is a top view of a rust removal device for a building steel structure.

[0023] Figure 4 It is a three-dimensional view of a mobile carrier of a building steel structure rust removal device.

[0024] Figure 5 It is a three-dimensional view of the wheel unit of a building steel structure rust removal device.

[0025] In the figure: 1. Steel structure; 2. Mobile carrier; 3. Robotic arm unit; 4. Wheel unit; 201. Vehicle body; 202. Robotic arm mounting seat; 203. Rear support leg; 204. Electric wheel; 205. Front support leg; 206. Universal wheel; 207. Handle; 208. Positioning hole; 301. Robotic arm body; 302. Laser; 303. Control box; 401. Support plate; 402. Pin; 403. Fixed shaft; 404. Wheel. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and beneficial effects of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0027] like Figures 1-5As shown, the building steel structure rust removal device comprises a moving carrier 2 capable of moving above the steel structure 1; a mechanical arm unit 3 is installed on the moving carrier 2, and the mechanical arm unit 3 comprises a mechanical arm body 301, and a laser 302 is installed at the tail end of the mechanical arm body 301. A guide wheel unit 4 is installed at the front end of the moving direction of the moving carrier 2 and on both sides of the steel structure 1, which is used for guiding and limiting the moving carrier 2; a positioning hole is arranged at the top of the front end of the moving direction of the moving carrier 2. A control box 303 is also installed on the top of the moving carrier 2, which is used for controlling the mechanical arm unit 3. The two guide wheel units 4 are the same in structure, each comprising a support plate 401 arranged horizontally and a guide wheel 404, and at least two pin columns 402 are arranged at one end of the bottom of the support plate 401 along the length direction of the support plate 401, which are used for cooperating with the corresponding positioning hole to adjust the position of the guide wheel unit 4; in use, the pin columns 402 are inserted into the corresponding positioning hole 208; the other end of the bottom of the support plate 401 is rotationally connected with the guide wheel 404 through a fixing shaft 403, and in use, the guide wheel 404 is in contact with the steel structure 1.

[0028] In embodiment 1, the positioning holes are divided into two groups, each group of positioning holes corresponds to a guide wheel unit 4, each group of positioning holes comprises two rows of positioning holes arranged side by side, and the front and rear positioning holes of the two rows of positioning holes are in line with each other; in use, the two pin columns 402 of the guide wheel unit 4 are inserted into the same group of positioning holes, and among the two pin columns 402, the first pin column is inserted into the first row of positioning holes, and the second pin column is inserted into the second row of positioning holes, and the two inserted positioning holes are the two positioning holes with the hole centers in line with each other; the depth of the pin column 402 inserted into the positioning hole satisfies that the guide wheel unit 4 will not overturn. It adopts the cooperation mechanism of double rows of positioning holes and the pin column 402, and through controlling the insertion position and depth of the pin column 402, not only the accurate positioning of the guide wheel unit 4 is realized, but also the risk of overturning of the guide wheel unit 4 in the operation process is effectively prevented. Specifically, the design of the two rows of positioning holes allows the guide wheel unit 4 to be finely adjusted in the direction perpendicular to the moving direction to adapt to steel structures 1 of different widths, while the stability and guidance are maintained. The positioning mode of the hole centers in line with each other ensures the symmetry of the guide wheel unit 4 during installation, avoiding uneven stress and accelerated wear caused by deflection.

[0029] In embodiment 2, the moving carrier 2 comprises a vehicle body 201; the mechanical arm body 301 is installed on the top of the vehicle body 201 through a mechanical arm mounting seat 202, and a handrail handle 207 is arranged on each side of the front end of the vehicle body 201, which is used for manually controlling the direction of the trolley. The moving carrier 2 further comprises a rear leg 203 and a front leg 205, wherein the rear leg 203 is located at the rear part of the vehicle body 201, and an electric wheel 204 is installed at the bottom of the rear leg 203, which is used for driving the moving carrier 2 to move forward; the front leg 205 is located at the front part of the vehicle body 201, and a universal wheel 206 is installed at the bottom of the front leg 205, which is used for auxiliary support and steering.

[0030] The present utility model realizes the integration of the mobile carrier 2. The vehicle body 201 serves as the base of the entire system, providing stable support and sufficient space for installing the robotic arm unit and other necessary components. The robotic arm body 301 is firmly mounted on the top of the vehicle body 201 through the robotic arm mounting seat 202, ensuring its stability and precision during operation. The handles 207 on both sides of the front end are designed to facilitate the operator to manually control the direction of the mobile carrier 2, increasing the flexibility and controllability of the equipment. The electric wheel 204 at the bottom of the rear support leg 203 is the main power source, which can drive the mobile carrier 2 to move forward smoothly on the steel structure 1. The universal wheel 206 at the bottom of the front support leg 205 is mainly used for auxiliary support and steering, ensuring the stability and maneuverability of the mobile carrier 2 in complex environments.

[0031] Example 3, the robotic arm unit 3 adopts a six-axis robotic arm. The laser 302 is installed at the six-axis end of the robotic arm body 301, and is used to emit laser for rust removal. The fixed shaft 403 is fixedly connected to the support plate 401, and the supporting wheel 404 is rotatably connected to the fixed shaft 403. A six-axis robotic arm is adopted, which has six degrees of freedom and can realize complex motion trajectories in three-dimensional space, and can adapt to work requirements. The laser 302 is installed at the six-axis end of the robotic arm body 301, which ensures that the laser 302 can accurately reach the target position with the movement of the robotic arm and realize accurate rust removal operations. The fixed connection design of the fixed shaft 403 and the support plate 401 ensures the stability and reliability of the supporting wheel 404, and the rotatable connection between the supporting wheel 404 and the fixed shaft 403 ensures its flexibility and stability during movement.

[0032] Among them, the laser emitter, cooling device, etc. matched with the laser 302 are all existing technologies, and are arranged on the mobile carrier 2 (not shown in the figure) and move together with the mobile carrier 2.

[0033] The following describes the use of the present invention in conjunction with the accompanying drawings and technical solutions:

[0034] S1. When the surface of the steel structure 1 needs to be derusted before use, the steel structure 1 is manually hoisted to a flat site location and placed on the ground.

[0035] S2. Manually control the electric wheels 204 of the mobile carrier 2 to drive the mobile carrier 2 forward. During driving, manually control the direction of the mobile carrier 2 through the handgrip 207. Drive the rust removal device to the location where the steel structure 1 that needs rust removal is placed, so that the mobile carrier 2 passes through the top of the steel structure 1; two wheel units 4 are set on each side of the steel structure 1, and a relatively small gap is reserved between the wheel units 4 and the steel structure 1 by adjusting the wheel units 4.

[0036] S3. The pins 402 are adjusted and inserted into different positioning holes 208 to adapt to steel structures 1 of different sizes.

[0037] S4, a double-row positioning hole 208 is arranged on the front end of the upper surface of the vehicle body 201, facilitating cooperation and positioning with the pin column 402 of the leaning wheel unit 4, and the pin column 402 cooperates with the positioning holes 208 in different positions, so that the steel structure 1 of different sizes can be adapted.

[0038] S5, a mechanical arm mounting seat 202 is mounted on the top of the moving carrier 2, a mechanical arm body is mounted on the mechanical arm mounting seat 202, and a laser 302 is mounted at the end of the six-axis of the mechanical arm body.

[0039] S6, when the rust removal device is arranged at one end of the steel structure 1, the electric wheels 204 on the moving carrier 2 are started, the electric wheels 204 drive the moving carrier 2 to drive forward (the moving carrier 2 automatically runs from one end to the other end while riding on the steel structure 1), and in the process of moving the moving carrier 2 forward, the moving direction of the moving carrier 2 is realized by limiting the two sides of the steel structure 1 through the leaning wheel units 4 on the two sides of the steel structure 1 and the two side surfaces of the steel structure 1, so that the moving carrier 2 follows the direction of the steel structure 1 and moves forward.

[0040] S7, in the process of moving the trolley, the mechanical arm unit 3 removes rust on the surface of the steel structure 1 through the laser 302 carried at the end.

[0041] S8, when the moving carrier 2 runs from one end of the steel structure 1 to the other end, the mechanical arm unit 3 can realize the rust removal work on the surface of the steel structure 1, and if the contact surface between the steel structure 1 and the ground also needs to be rusted, the steel structure 1 can be turned over by 180°, and the above operation can be performed again.

[0042] S9, two front legs 205 are arranged at the bottom of the moving carrier 2, and non-powered universal wheels 206 are arranged at the bottom of the front legs 205; two rear legs 203 are also arranged, and electric wheels 204 are arranged on each rear leg 203, so that the trolley can be driven to move.

[0043] S10, handrails 207 are arranged on the two sides of the front end of the vehicle body 201 of the moving carrier 2, so that the direction of the moving carrier 2 can be manually controlled in the process of moving the trolley.

[0044] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some or all of the technical features can be replaced by equivalents; thus, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope defined by the claims of the present application.

Claims

1. A rust removal device for building steel structure, characterized in that: The invention comprises a mobile carrier (2) capable of moving above a steel structure (1); a mechanical arm unit (3) is installed on the mobile carrier (2); the mechanical arm unit (3) comprises a mechanical arm body (301); and a laser (302) is installed at the end of the mechanical arm body (301); A wheel unit (4) is installed on one side of the moving direction of the mobile carrier (2) and on both sides of the steel structure (1) for guiding and limiting the position of the mobile carrier (2); a positioning hole is provided on the top of one side of the moving direction of the mobile carrier (2); The two wheel units (4) have the same structure, both comprising a horizontally arranged support plate (401) and a wheel (404), one end of the bottom of the support plate (401) being provided with at least two pins (402) along its length direction, for cooperating with corresponding positioning holes to adjust the position of the wheel unit (4); when in use, the pins (402) are inserted into the corresponding positioning holes (208); the other end of the bottom of the support plate (401) is rotatably connected to the wheel (404) via a fixed shaft (403), and when in use, the wheel (404) is in contact with the steel structure (1).

2. The building steel structure rust removal device according to claim 1, characterized in that: The positioning holes are divided into two groups, each group of positioning holes corresponds to a wheel unit (4), and each group of positioning holes includes two parallel rows of positioning holes, and the front and rear positioning holes of the two rows of positioning holes are paired, and the hole centers are collinear; when in use, the two pins (402) of the wheel unit (4) are inserted into the same group of positioning holes, and of the two pins (402), the first pin is inserted into the first row of positioning holes, and the second pin is inserted into the second row of positioning holes, and the two inserted positioning holes are two positioning holes with collinear hole centers.

3. The building steel structure rust removal device according to claim 1 or 2, characterized in that: The depth of the pin (402) inserted into the positioning hole is sufficient to prevent the wheel unit (4) from tipping over.

4. The building steel structure rust removal device according to claim 1, characterized in that: The mobile carrier (2) comprises a vehicle body (201); a mechanical arm main body (301) is mounted on the top of the vehicle body (201) via a mechanical arm mounting seat (202); and a handgrip (207) is provided on both sides of the front end of the vehicle body (201) for manually controlling the direction of the vehicle.

5. The building steel structure rust removal device according to claim 4, characterized in that: The mobile carrier (2) further comprises rear legs (203) and front legs (205), wherein the rear legs (203) are located on both sides of the rear portion of the vehicle body (201), and electric wheels (204) are installed at the bottom of the rear legs (203) for driving the mobile carrier (2) forward; and the front legs (205) are located on both sides of the front portion of the vehicle body (201), and universal wheels (206) are installed at the bottom of the front legs (205) for auxiliary support and steering.

6. The building steel structure rust removal device according to claim 1, characterized in that: The robotic arm unit (3) is a six-axis robotic arm.

7. The building steel structure rust removal device according to claim 6, characterized in that: The laser (302) is mounted on the six-axis end of the robot arm body (301) and is used to emit laser light for rust removal.

8. The building steel structure rust removal device according to claim 1, characterized in that: The fixed shaft (403) is fixedly connected to the support plate (401), and the supporting wheel (404) is rotationally connected to the fixed shaft (403).

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