Mineral casting surface machining device

By combining the spraying method with the multi-axis drive system, the blockage problem caused by the mixing of water and powder in the surface processing of mineral castings is solved, and efficient water-powder separation and processing accuracy are achieved.

CN223431810UActive Publication Date: 2025-10-14CHANGZHOU GAODING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422621334.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-14
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

During traditional mineral casting surface processing, water and powder mix and cause blockage, affecting processing accuracy and tool life, and the water circulation effect is poor.

Method used

The water is sprayed directly onto the casting surface by spraying. The casting is fixed by positioning blocks and negative pressure holes. The X, Y, and Z axis drive motors are used to drive the tool head to move, achieving processing at any position. The water tank nozzle is used to avoid water splashing and mixing.

Benefits of technology

Effectively separate water and powder, avoid clogging, ensure processing accuracy and tool life, and realize water recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mineral casting surface machining device, and relates to the technical field of casting surface machining. Supporting blocks are arranged at the four corners of the workbench. Every two supporting blocks form one group, and two groups of supporting blocks are arranged; a Y-axis screw rod is mounted between each group of supporting blocks in a matched manner; the two Y-axis lead screws are each provided with an adjusting frame in a matched mode. A groove facilitating placement of a casting is formed in the workbench, and a positioning block is arranged in the groove. A plurality of negative pressure holes are formed in the bottom of the groove; a casting is placed in the groove formed in the working table, the casting is positioned and fixed through the positioning block and the negative pressure hole, the stability of the casting during machining is guaranteed, the height of the casting is measured and calculated through the camera, and therefore the machining depth of the alloy tool bit on the casting can be effectively guaranteed during machining.
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Description

Technical Field

[0001] The invention specifically relates to the technical field of casting sealing, in particular to a mineral casting surface processing device. Background Art

[0002] Mineral castings, also known as artificial granite, are made by combining modified epoxy resin and curing agent as binders, granite and quartz sand particles as aggregates, and certain auxiliary agents through multiple processes. They are cast at room temperature and have high molding precision and stable dimensions.

[0003] At present, when traditional mineral castings are processed on the surface, water is directly sprayed on the alloy tool through a water spray device, which will cause water to splash everywhere. The powder mixed in the water will settle for a long time and gather in the water tank of the processing equipment, causing blockage inside the water tank. If the staff cannot find it in time, the friction between the alloy tool and the casting surface will increase, which greatly reduces the service life of the tool. In addition, in the absence of water, the alloy tool will cause increased roughness on the casting surface, and the machining accuracy of the casting surface cannot be effectively guaranteed.

[0004] After searching, Chinese patent publication number CN202311145212.4 discloses a mineral casting finishing device and its use method; the device comprises a base, a workbench fixedly connected to the top of the base, a fixing device fixedly connected to the outer surface of the workbench, the fixing devices symmetrically arranged on both sides of the workbench, an adjustment device fixedly connected to the upper surface of the workbench, a grinding device provided on the outer surface of the adjustment device, the adjustment devices symmetrically arranged on both sides of the grinding device, and a water leakage hole opened inside the workbench;

[0005] When the processing device in the above-mentioned patent performs surface processing on mineral castings, the water sprayed from the nozzle directly mixes with the powder generated during processing. After the water and powder are mixed, they are separated by screening through the filter mechanism. However, after long-term use, the powder mixed with water becomes relatively viscous and may cause clogging of the filter plate, thus preventing the water from entering the water conduit to achieve the effect of circulation.

[0006] The present invention designs a mineral casting surface processing device. In this device, a water tank is installed above the alloy cutter head, and the surface of the casting to be processed is sprayed by spraying, so that the water contacts the casting, thereby preventing the water from mixing with a large amount of powder. In this way, when separating the water and powder, the water and powder can be effectively separated. Summary of the Invention

[0007] The object of the present invention is to provide a mineral casting surface processing device, which sprays the surface of the casting to be processed in an overspraying manner, so that water contacts the casting, thereby preventing water from mixing with a large amount of powder. In this way, when separating water and powder, the water and powder can be effectively separated; so as to solve the technical problems raised in the above-mentioned background technology.

[0008] To achieve the above object, the present invention provides the following technical solutions:

[0009] A mineral casting surface processing device includes a workbench; support blocks are provided at the four corners of the workbench; the support blocks form a group of two, and two groups are provided; a Y-axis screw rod is installed between each group of support blocks; and an adjustment frame is installed on each of the two Y-axis screw rods;

[0010] The workbench is provided with a groove for facilitating the placement of the casting, and a positioning block is provided inside the groove; a plurality of negative pressure holes are provided at the bottom of the groove;

[0011] As a further technical solution of the present invention, an X-axis screw rod is installed between the two adjustment frames; guide rods are provided on both sides of the X-axis screw rod; both ends of the guide rods are fixedly mounted on the adjustment frame; the X-axis screw rod is connected to the mounting frame; and the mounting frame is also slidably connected to the guide rods;

[0012] As a further technical solution of the present invention, a Z-axis drive motor is fixedly installed on the top of the mounting frame; the output shaft of the Z-axis drive motor is fixedly connected to the Z-axis screw; the Z-axis screw is cooperatively connected to the fixing frame; vertical guide rods are provided on both sides of the Z-axis screw, and the fixing frame is also slidably mounted on the vertical guide rods; a water tank is fixedly installed inside the fixing frame; an alloy cutter head is cooperatively mounted on the bottom of the fixing frame; a camera is fixedly mounted on one side of the fixing frame via an L-shaped bracket;

[0013] As a further technical solution of the present invention, the plate on which the alloy cutter head is mounted on the fixing frame is connected to the plate on which the water tank is mounted via a sliding rod; a spring is sleeved on the surface of the sliding rod;

[0014] As a further technical solution of the present invention, one end of the X-axis screw is fixedly mounted to the X-axis drive motor; the X-axis drive motor is fixedly mounted on one of the adjustment frames;

[0015] As a further technical solution of the present invention, a Y-axis drive motor is fixedly mounted on the same end of the two Y-axis screw rods; the Y-axis drive motor is fixedly mounted on the support block;

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention places the casting in a groove provided on a workbench, and positions and fixes the casting by means of positioning blocks and negative pressure holes, thereby ensuring the stability of the casting during processing. The height of the casting is measured by a camera, so that the processing depth of the alloy tool head on the casting can be effectively guaranteed during processing.

[0018] The present invention further drives the X-axis drive motor, the Y-axis drive motor, and the Z-axis drive motor to rotate, thereby realizing relative movement of the fixed frame, thereby effectively satisfying the requirement that the alloy cutter head can process any position when processing the surface of the casting;

[0019] In the present invention, during the processing, the surface of the casting is effectively sprayed by the nozzle installed on the water tank, which can effectively avoid the splashing of water due to the high-speed rotation of the alloy cutter head and effectively reduce the mixing between water and powder. In this way, when collecting water, the water pipe will not be blocked, and the circulation of water is effectively guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0021] Figure 2 In the present invention Figure 1 Schematic diagram of the rear structure.

[0022] Figure 3 In the present invention Figure 1 Another perspective structural diagram.

[0023] Figure 4 In the present invention Figure 1 Schematic diagram of the bottom structure.

[0024] Figure 5 In the present invention Figure 4 Schematic diagram of the splitting.

[0025] Figure 6 In the present invention Figure 5 Schematic diagram of further decomposition.

[0026] In the figure: 1-workbench, 2-casting, 3-X-axis drive motor, 4-Y-axis drive motor, 5-Z-axis drive motor, 6-Y-axis screw, 7-water tank, 8-alloy cutter head, 9-Z-axis screw, 10-X-axis screw, 11-mounting frame, 12-adjusting frame, 13-spring, 14-fixing frame, 15-negative pressure box, 16-positioning block, 17-negative pressure hole, 18-camera, 19-support frame. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figures 1-6 In an embodiment of the present invention, a mineral casting surface processing device includes a workbench 1; support blocks 19 are provided at the four corners of the workbench 1; the support blocks 19 form a group of two, and two groups are provided; a Y-axis screw rod 6 is installed between each group of support blocks 19; and an adjustment frame 12 is installed on each of the two Y-axis screw rods 6;

[0029] The workbench 1 is provided with a groove for placing the casting 2, and a positioning block 16 is provided inside the groove; a plurality of negative pressure holes 17 are provided at the bottom of the groove;

[0030] An X-axis screw rod 10 is mounted between the two adjustment frames 12; guide rods are mounted on both sides of the X-axis screw rod 10; both ends of the guide rods are fixedly mounted on the adjustment frames 12; the X-axis screw rod 10 is connected to the mounting frame 11; the mounting frame 11 is also slidably connected to the guide rods;

[0031] By adopting the above technical solution, the casting 2 is placed in the groove opened on the workbench 1, and the casting 2 is positioned and fixed by the positioning block 16 and the negative pressure hole 17 to ensure the stability of the casting 2 during processing. The height of the casting 2 is measured by the camera 18. In this way, during processing, the processing depth of the alloy tool head 8 on the casting 2 can be effectively guaranteed.

[0032] In this embodiment, a Z-axis drive motor 5 is fixedly installed on the top of the mounting frame 11; the output shaft of the Z-axis drive motor 5 is fixedly connected to the Z-axis screw rod 9; the Z-axis screw rod 9 is cooperatively connected to the fixing frame 14; vertical guide rods are provided on both sides of the Z-axis screw rod 9, and the fixing frame 14 is also slidably installed with the vertical guide rods; a water tank 7 is fixedly installed inside the fixing frame 14; an alloy cutter head 8 is cooperatively installed at the bottom of the fixing frame 14; a camera 18 is fixedly installed on one side of the fixing frame 14 through an L-shaped bracket.

[0033] Specifically, the plate on which the alloy cutter head 8 is mounted on the fixing frame 14 is connected to the plate on which the water tank is mounted via a sliding rod; a spring 13 is sleeved on the surface of the sliding rod.

[0034] By adopting the above technical scheme, the X-axis drive motor 3, the Y-axis drive motor 4 and the Z-axis drive motor 5 drive the X-axis screw rod 10, the Y-axis screw rod 6 and the Z-axis screw rod 9 to rotate, and the relative movement of the fixing frame 14 is realized, so that the machining of any position can be realized when the alloy tool bit 8 is used to machine the surface of the casting 2.

[0035] In the embodiment, one end of the X-axis screw rod 10 is fixedly installed with the X-axis drive motor 3; and the X-axis drive motor 3 is fixedly installed on one of the adjusting frames 12.

[0036] The same end of the two Y-axis screw rods 6 is fixedly installed with the Y-axis drive motor 4; and the Y-axis drive motor 4 is fixedly installed on the supporting block 19.

[0037] By adopting the above technical scheme, in the process of machining, the surface of the casting 2 is effectively sprayed by the spray head installed on the water tank 7, so that the splashing of water through the high-speed rotation of the alloy tool bit 8 can be effectively avoided, and the mixing of water and powder is effectively reduced, so that the water pipe is not blocked during water collection, and the circulation of water is effectively ensured.

[0038] The working principle of the present application is that the casting 2 is placed in the groove opened on the workbench 1, the casting 2 is positioned and fixed by the positioning block 16 and the negative pressure hole 17, the stability of the casting 2 during machining is ensured, and the height of the casting 2 is measured by the camera 18, so that the machining depth of the alloy tool bit 8 on the casting 2 can be effectively ensured during machining.

[0039] The X-axis drive motor 3, the Y-axis drive motor 4 and the Z-axis drive motor 5 drive the X-axis screw rod 10, the Y-axis screw rod 6 and the Z-axis screw rod 9 to rotate, and the relative movement of the fixing frame 14 is realized, so that the machining of any position can be realized when the alloy tool bit 8 is used to machine the surface of the casting 2.

[0040] In the process of machining, the surface of the casting 2 is effectively sprayed by the spray head installed on the water tank 7, so that the splashing of water through the high-speed rotation of the alloy tool bit 8 can be effectively avoided, and the mixing of water and powder is effectively reduced, so that the water pipe is not blocked during water collection, and the circulation of water is effectively ensured.

[0041] It will be obvious to a person skilled in the art that the application is not limited to the details of the foregoing exemplary embodiments and can be implemented in other concrete forms without departing from the spirit or essential characteristics of the application. The embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims to the identity of the reference signs therein.

[0042] Furthermore, it should be understood that although the description is made on the basis of the embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A mineral casting surface processing device, characterized in that: The workbench (1) comprises a workbench (1); support blocks (19) are provided at the four corners of the workbench (1); the support blocks (19) are grouped into two, and two groups are provided; a Y-axis screw rod (6) is mounted between each group of support blocks (19); and an adjustment frame (12) is mounted on each of the two Y-axis screw rods (6); The workbench (1) is provided with a groove for facilitating the placement of the casting (2), and a positioning block (16) is provided inside the groove; a plurality of negative pressure holes (17) are provided at the bottom of the groove.

2. A mineral casting surface processing device according to claim 1, characterized in that: An X-axis screw rod (10) is cooperatively installed between the two adjustment frames (12); guide rods are cooperatively provided on both sides of the X-axis screw rod (10); both ends of the guide rods are fixedly installed on the adjustment frames (12); the X-axis screw rod (10) is cooperatively connected to the mounting frame (11); and the mounting frame (11) is also slidably connected to the guide rods.

3. A mineral casting surface processing device according to claim 2, characterized in that: A Z-axis drive motor (5) is fixedly mounted on the top of the mounting frame (11); the output shaft of the Z-axis drive motor (5) is fixedly connected to the Z-axis screw rod (9); the Z-axis screw rod (9) is cooperatively connected to the fixing frame (14); vertical guide rods are provided on both sides of the Z-axis screw rod (9), and the fixing frame (14) is also slidably mounted on the vertical guide rods; a water tank (7) is fixedly mounted inside the fixing frame (14); an alloy cutter head (8) is cooperatively mounted on the bottom of the fixing frame (14); a camera (18) is fixedly mounted on one side of the fixing frame (14) through an L-shaped bracket.

4. A mineral casting surface processing device according to claim 3, characterized in that: The plate on which the alloy cutter head (8) is mounted on the fixing frame (14) is connected to the plate on which the water tank is mounted via a sliding rod; a spring (13) is sleeved on the surface of the sliding rod.

5. The mineral casting surface processing device according to claim 2, characterized in that: One end of the X-axis screw rod (10) is fixedly mounted on the X-axis drive motor (3); the X-axis drive motor (3) is fixedly mounted on one of the adjustment frames (12).

6. The mineral casting surface processing device according to claim 1, characterized in that: The same end of the two Y-axis screw rods (6) is respectively fixedly mounted with a Y-axis drive motor (4); the Y-axis drive motor (4) is fixedly mounted on the support block (19).

Citation Information

Patent Citations

  • Mineral casting finish machining device and using method thereof

    CN117182725A