Extruder screw cleaning device

By designing an automated extruder screw cleaning device and utilizing a combination of a guide rail plate rack and a sweeper, the problems of screw movement difficulty and side collision during manual cleaning are solved, thus achieving automated screw cleaning and extending its life.

CN223431959UActive Publication Date: 2025-10-14SHANDONG SHENGLI TESTING TECH CO LTD
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Patent Information

Application Number
CN202422992262.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-14
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

In the prior art, when cleaning the extruder screw manually with a cleaning machine, there are problems such as difficulty in manual movement, the screw being prone to tilting and causing collisions, thereby reducing its service life.

Method used

A screw cleaning device for an extruder was designed, which included a guide rail plate frame, a screw bracket and a cleaner. A roller brush was used to move back and forth along the guide rail for automatic cleaning. Combined with a flip motor and a drive device, the screw could be fixed and fully cleaned.

Benefits of technology

The automatic cleaning of the screw is realized, the side tilting and collision of the screw during the cleaning process is avoided, and the service life of the screw is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screw cleaning device for an extruder. The screw cleaning device comprises a guide rail plate frame, a screw bracket and a sweeper, the guide rail plate frame is used for providing a linear motion guide rail; the screw supports are arranged at the two ends of the guide rail plate frame and can support and fix the screws. The sweeper is arranged on the guide rail plate frame and comprises a base and a roller brush, the base can do reciprocating rectilinear motion on the guide rail plate frame, and the roller brush is arranged on the base and can rotate the sweeping screw. According to the utility model, the sweeper capable of reciprocating along the track of the guide rail plate frame is arranged on the guide rail plate frame, the screw rod brackets are arranged at the two ends of the guide rail plate frame, the screw rods are fixed on the screw rod brackets, the roller brushes on the sweeper rotate to sweep the screw rods, and meanwhile, the base reciprocates on the guide rail, so that the screw rods are comprehensively swept; and fixing and automatic cleaning of the screw rod are achieved, and the screw rod is prevented from laterally inclining and colliding in the cleaning process.
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Description

Technical Field

[0001] The utility model relates to the technical field of extruder screw maintenance, in particular to an extruder screw cleaning device. Background Art

[0002] The extruder screw is a key component in a plastic extrusion line. It is primarily used to heat and pressurize solid granular raw materials (such as plastic pellets) and convey them through the extruder head to form a continuous melt stream, ultimately extruding them into the desired shape. During use, material may adhere to the screw. If not cleaned promptly, these residues will not only contaminate the product but may also accelerate wear of the screw and other mechanical components. Therefore, it is generally necessary to clean the screw after use.

[0003] At present, screws are usually cleaned by screw cleaning machines. The existing cleaning machines have a cleaning table with symmetrically arranged rotating cleaning brushes on the cleaning table. The machine places the screw on the working table of the cleaning machine, and then the staff moves the screw so that the cleaning brush on the cleaning machine can fully brush off the material on the screw. The existing method of cleaning the screw by manually cooperating with the cleaning machine can brush off the material on the screw, but due to the heavy weight of the screw, it is relatively difficult to move it manually, which is time-consuming and labor-intensive. In addition, during the cleaning process, if the screw tilts to the side, it is difficult to correct the screw manually, which may cause the screw to collide with the cleaning machine, thereby damaging the screw and affecting the service life of the screw.

[0004] Therefore, the existing method of manually cooperating with a cleaning machine to brush off the material on the screw has the problem of difficulty in manual movement, and it is difficult to correct the side tilt by manpower, which causes the screw to collide and reduces the service life of the screw. Utility Model Content

[0005] The purpose of the utility model is to provide an extruder screw cleaning device to solve the technical problems in the prior art of difficulty in manual movement and difficulty in manual correction after lateral deviation, which leads to collision of the screw and reduces the service life of the screw.

[0006] In order to solve the above technical problems, the present invention specifically provides the following technical solutions:

[0007] An extruder screw cleaning device, comprising:

[0008] Guide rail frame, used to provide a track for linear movement;

[0009] Screw rod supports are provided at both ends of the guide rail plate frame and are used to fix and support the screw rod to be cleaned;

[0010] A sweeper is arranged on the guide rail frame and can move linearly along its track, the sweeper having a base, two roller brushes are symmetrically arranged on the base, and the two roller brushes are symmetrically distributed on both sides of the axis of the screw bracket;

[0011] Among them, after the screw bracket fixes the screw to be cleaned, the two roller brushes rotate to clean the screw to be cleaned. At the same time, the base moves back and forth along the track so that the roller brushes can fully clean the stains on the screw to be cleaned.

[0012] As a preferred solution of the present invention, the track of the guide rail plate frame includes a track groove, two guide rods are provided in the track groove, the base is slidably mounted on the two guide rods, and both sides of the track groove pass through the side walls of the guide rail plate frame.

[0013] As a preferred solution of the present invention, a fixing frame is symmetrically provided on the base, and the roller brush is installed on the fixing frame;

[0014] A cleaning motor is provided on the side of the fixing frame, and the shaft of the cleaning motor is connected to the roller shaft of the roller brush through a cleaning belt.

[0015] As a preferred solution of the present invention, a support buckle and a drive buckle are respectively provided on the two screw brackets. After the screw is placed in the support buckle and the drive buckle, the screw can rotate under the drive of the drive buckle.

[0016] As a preferred solution of the present invention, the upper end of the support buckle is connected to the lower end of the support buckle by a hinge, so that the support buckle can be opened and closed to place the screw, and the inner diameter of the support buckle is larger than the outer diameter of the end of the screw;

[0017] The inner wall of the driving buckle is provided with a mounting groove matching the end of the screw, a driving shaft is provided on one side of the driving buckle, and a flip motor is provided on the side of the screw bracket corresponding to the driving buckle, and the shaft of the flip motor is connected to the driving shaft through a flip belt.

[0018] As a preferred solution of the present invention, the guide rod extends to the outside of the screw bracket on which the support buckle is installed, so that the base can completely slide to the outside of the screw bracket.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The utility model provides a sweeper that can reciprocate along the track of the guide rail plate frame, and provides screw brackets at both ends of the guide rail plate frame, fixes the screw on the screw bracket, rotates the cleaning screw by the roller brush on the sweeper, and reciprocates on the guide rail at the same time to comprehensively clean the screw, thereby achieving the fixation and automatic cleaning of the screw, and avoiding the screw from tilting and colliding during the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can, without inventive effort, derive other implementation drawings based on the provided drawings.

[0022] Figure 1 A schematic structural diagram of an extruder screw cleaning device is provided for an embodiment of the utility model;

[0023] Figure 2 A schematic structural diagram of a driving buckle portion is provided for an embodiment of the present utility model.

[0024] The numbers in the figure represent the following:

[0025] 1-Guide rail frame; 2-Screw bracket; 3-Sweeper;

[0026] 11-track groove; 12-guide rod; 21-support buckle; 22-drive buckle; 23-flip motor; 31-base; 32-roller brush; 33-fixing bracket; 34-cleaning motor;

[0027] 211 - hinge; 221 - mounting slot; 222 - drive shaft; 231 - flip belt; 341 - cleaning belt. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] like Figure 1 As shown, the utility model provides an extruder screw cleaning device, comprising:

[0030] The guide rail frame 1 is used to provide a track for linear movement;

[0031] The screw rod brackets 2 are provided at both ends of the guide rail plate frame 1 and are used to fix and support the screw rod to be cleaned;

[0032] The sweeper 3 is arranged on the guide rail frame 1 and can move linearly along its track. The sweeper 3 has a base 31, and two roller brushes 32 are symmetrically arranged on the base 31. The two roller brushes 32 are symmetrically distributed on both sides of the axis of the screw bracket 2;

[0033] Among them, after the screw bracket 2 fixes the screw to be cleaned, the two roller brushes 32 rotate to clean the screw to be cleaned. At the same time, the base 31 moves back and forth along the track so that the roller brushes 32 can fully clean the stains on the screw to be cleaned.

[0034] In this embodiment, the screw is fixed on the screw bracket 3, two roller brushes 22 rotate inward to clean the screw, and the base 21 slides back and forth in the track on the guide rail plate frame 1, so that the roller brushes 22 can fully clean the screw.

[0035] In this embodiment, the screw is fixed by the screw bracket 3, the roller brush 22 is rotated inward to clean the screw, and the base 21 slides back and forth in the track on the guide rail plate frame 1 to drive the roller brush 22 to fully clean the screw, thereby achieving the effect of automatically cleaning the screw and avoiding collision of the screw during the cleaning process.

[0036] In order to enable the sweeper 2 to slide on the guide rail plate frame 1 and clean the screw, the following preferred embodiments are proposed.

[0037] like Figure 1 As shown, the track of the guide rail plate frame 1 includes a track groove 11, two guide rods 12 are arranged in the track groove 11, the base 31 is slidably installed on the two guide rods 12, and both sides of the track groove 11 pass through the side walls of the guide rail plate frame 1.

[0038] A fixing frame 33 is symmetrically provided on the base 31, and the roller brush 32 is mounted on the fixing frame 33;

[0039] A cleaning motor 34 is provided on the side of the fixing frame 33 , and the shaft of the cleaning motor 34 is connected to the roller shaft of the roller brush 32 via a cleaning belt 341 .

[0040] Specifically, the cleaning motor 34 can drive the roller brush 32 to clean, and then slide back and forth on the guide rod 12 through the base 31 to fully clean the screw.

[0041] The two sides of the track groove 11 penetrate the side walls of the guide rail plate frame 1, making it easy to clean the debris brushed off.

[0042] During cleaning, in order to clean the upper and lower ends of the screw and avoid blind areas, the following preferred embodiments are proposed.

[0043] like Figure 1 and 2 As shown, the two screw brackets 2 are respectively provided with a support buckle 21 and a drive buckle 22 . After the screw is placed in the support buckle 21 and the drive buckle 22 , the screw can be rotated under the drive of the drive buckle 22 .

[0044] The upper end of the support buckle 21 is connected to the lower end of the support buckle 21 through a hinge 211, so that the support buckle 21 can be opened and closed to place the screw. The inner diameter of the support buckle 21 is larger than the outer diameter of the end of the screw.

[0045] The inner wall of the driving buckle 22 is provided with a mounting groove 221 that matches the end of the screw, and a driving shaft 222 is provided on one side of the driving buckle 22. A flip motor 23 is provided on the side of the screw bracket 2 corresponding to the driving buckle 22, and the shaft of the flip motor 23 is connected to the driving shaft 222 through a flip belt 231.

[0046] Specifically, one end of the screw can be fixed in the mounting groove 221 in the drive buckle 22, and the other end can be placed in the support buckle 21, so that the screw can be driven to flip through the flip motor 23, and the roller brush 32 can be used to clean the upper and lower ends of the screw.

[0047] In order to enable the screw rod to be installed and removed smoothly, the following preferred embodiments are proposed.

[0048] like Figure 1 As shown, the guide rod 12 extends to the outside of the screw bracket 2 on which the support buckle 21 is installed, so that the base 31 can completely slide to the outside of the screw bracket 2.

[0049] Specifically, in the initial state, the base 31 is located outside the screw bracket 2 with the support buckle 21 installed to ensure that the screw can be smoothly installed on the two screw brackets 2. After cleaning is completed, the base 31 returns to this position so that the screw can be smoothly removed.

[0050] When this embodiment is working, open the support buckle 21, install one end of the screw into the drive buckle 22, and place the other end in the support buckle 21, close the support buckle 21 and start the cleaning motor 34 to drive the roller brush 32 to clean the screw, and at the same time, the base 21 slides back and forth on the guide rod 12. During the cleaning process, start the flip motor 33 to drive the screw to flip 90 degrees to fully clean the screw. After cleaning, the base 31 slides to the outer end of the screw bracket 2 where the support buckle 21 is installed, open the support buckle 21, and remove the screw from the drive buckle 22.

[0051] The above embodiments are merely exemplary embodiments of the present application and are not intended to limit the scope of the present application. The scope of protection of the present application is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present application within the essence and scope of protection of the present application, and such modifications or equivalent substitutions shall also be deemed to fall within the scope of protection of the present application.

Claims

1. An extruder screw cleaning device, characterized in that, include: A guide rail frame (1) is used to provide a track for linear movement; Screw rod supports (2) are arranged at both ends of the guide rail plate frame (1) and are used to fix and support the screw rod to be cleaned; A sweeper (3) is arranged on the guide rail frame (1) and can move linearly along the rail thereof, the sweeper (3) having a base (31), two roller brushes (32) being symmetrically arranged on the base (31), and the two roller brushes (32) are symmetrically distributed on both sides of the axis of the screw support (2); After the screw support (2) fixes the screw to be cleaned, the two roller brushes (32) rotate to clean the screw to be cleaned, and at the same time, the base (31) moves back and forth linearly along the track, so that the roller brushes (32) completely clean the stains on the screw to be cleaned.

2. An extruder screw cleaning device according to claim 1, characterized in that, The track of the guide rail plate frame (1) includes a track groove (11), two guide rods (12) are arranged in the track groove (11), the base (31) is slidably mounted on the two guide rods (12), and both sides of the track groove (11) pass through the side walls of the guide rail plate frame (1).

3. An extruder screw cleaning device according to claim 2, characterized in that, A fixing frame (33) is symmetrically arranged on the base (31), and the roller brush (32) is installed on the fixing frame (33); A cleaning motor (34) is provided on the side of the fixing frame (33), and the shaft of the cleaning motor (34) is connected to the roller shaft of the roller brush (32) via a cleaning belt (341).

4. An extruder screw cleaning device according to claim 2, characterized in that, The two screw rod brackets (2) are respectively provided with a support buckle (21) and a drive buckle (22). After the screw rod is placed in the support buckle (21) and the drive buckle (22), the screw rod can be rotated under the drive of the drive buckle (22).

5. An extruder screw cleaning device according to claim 4, characterized in that: The upper end of the support buckle (21) is connected to the lower end of the support buckle (21) through a hinge (211), so that the support buckle (21) can be opened and closed to place the screw, and the inner diameter of the support buckle (21) is larger than the outer diameter of the end of the screw; The inner wall of the driving buckle (22) is provided with a mounting groove (221) matching the end of the screw rod, and a driving shaft (222) is provided on one side of the driving buckle (22). A turning motor (23) is provided on one side of the screw rod bracket (2) corresponding to the driving buckle (22), and the shaft of the turning motor (23) is connected to the driving shaft (222) via a turning belt (231).

6. An extruder screw cleaning device according to claim 4, characterized in that: The guide rod (12) extends to the outside of the screw bracket (2) on which the support buckle (21) is installed, so that the base (31) can completely slide to the outside of the screw bracket (2).