Electric steel wire ring mounting tool for ring spinning machine
By designing an electric installation tool for wire rings for ring spinning machines, the pushing component and the electronic control component are used to realize the automatic installation of wire rings, which solves the problem of low efficiency of manual installation in the existing technology, improves the installation efficiency and reduces labor costs.
Patent Information
- Application Number
- CN202422999110.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In the prior art, the installation of wire rings mainly relies on manual operation, which is inefficient.
An electric installation tool for wire rings for ring spinning machines was designed. The tool realizes the automatic installation of wire rings through the pushing component and the electronic control component. The tool includes the mechanical structure of the servo, crank, connecting rod and push rod, and the coordination of the electronic control component and the feeding component to automatically push the wire ring onto the steel collar.
It improves the installation efficiency of wire rings, reduces the labor cost of workers, realizes manual installation without manual labor, and improves production efficiency.
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Figure CN223433590U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of textiles, and in particular relates to an electric installation tool for a wire ring of a ring spinning machine. Background Art
[0002] Ring spinning technology, a long-standing and crucial process in the textile industry, boasts a wide range of applications, demonstrating its irreplaceable value in spinning various short-staple fibers. Whether in basic carding, sophisticated combing, or complex blending processes, ring spinning meets diverse production needs with exceptional performance and adaptability.
[0003] In the precision ring spinning process, the interaction between the traveler, the bobbin, and the ring forms the core mechanism of the spinning process. Specifically, the sliver, driven by the bobbin, not only transmits the necessary power but also drives the rotation of the traveler. This dynamic process not only enables continuous twisting of the yarn but is also an indispensable part of ring spinning technology.
[0004] The high-speed rotation of the ring traveler around the ring creates a uniform twist of the yarn through friction, resulting in a yarn with a certain strength and structure. As the spinning speed increases, the ring yarn develops a unique conical helical structure. This structural characteristic causes the fibers to shift inward and outward within the yarn, intertwining and connecting with each other, forming a dense and strong yarn structure. This structure gives ring-spun yarn its excellent physical properties, such as high strength and wear resistance.
[0005] The ring spindle structure, the core actuator of ring spinning technology, boasts ingenious design and powerful functionality. Parameters such as the traveler's material, shape, size, and rotational speed directly impact the twisting and quality of the yarn. Therefore, the selection and adjustment of the traveler are crucial during the ring spinning process. Furthermore, ring spinning technology offers excellent adaptability and flexibility. It can process a wide range of staple fiber materials, such as cotton, linen, wool, and silk, producing yarns of varying specifications and qualities. This adaptability gives ring spinning technology broad application prospects and market potential in the textile industry.
[0006] Because the bead traveler rotates at high speed on the collar, friction between the two creates wear and tear, leading to traveler failure. This necessitates regular traveler replacement. Existing traveler installation is manual, a process that is both inefficient and costly.
[0007] Chinese patent application number 201811528329.X provides a quick installer for wire rings. The patent includes a feed channel, a pusher, and a feeding device. The feeding device is installed below the feed channel, and the pusher is installed to the right of the feed channel. While this patent allows for quick installation on the wire ring through manual operation, requiring minimal technical expertise, the proposed solution still relies on manual labor, resulting in low efficiency and, therefore, a need for improvement. Utility Model Content
[0008] The purpose of the utility model is to provide an electric installation tool for a wire ring of a ring spinning machine, and the technical problem to be solved is that in the prior art, the steel collar is mostly installed manually when installing the wire ring, which is inefficient.
[0009] To achieve the above objectives, the present invention provides the following technical solutions:
[0010] The utility model provides an electric installation tool for a wire ring for a ring spinning machine, comprising a shell, a protrusion, a wire ring, a pushing assembly and a steel collar, wherein the protrusion is arranged at the end of the shell, a cavity is arranged inside the protrusion and is connected to the interior of the shell, the wire ring is arranged in the cavity, the pushing assembly is arranged inside the shell, and the end thereof abuts against the wire ring, and the steel collar is arranged at the cavity outlet of the protrusion, and is used for the pushing assembly to push the wire ring to be installed on the steel collar.
[0011] By setting a pushing component to push the wire ring in the cavity, workers do not need to push it manually, which improves the installation efficiency of the wire ring and reduces the labor cost of workers.
[0012] Optionally, the pushing assembly includes a servo, a crank, a connecting rod and a push rod, the servo is arranged inside the shell, the end of the crank is fixed on the shaft of the servo, the connecting rod is rotatably connected to the other end of the crank, one end of the push rod is inserted into the cavity inside the protrusion, and the other end is rotatably connected to the connecting rod. The servo is started to drive the crank to rotate, and under the action of the rotational connection at both ends of the connecting rod, the push rod is driven to move back and forth in the cavity of the protrusion, thereby realizing the pushing installation of the wire ring therein.
[0013] Optionally, a right-angled notch structure is provided at the end of the protrusion, the steel collar is provided at the notch structure, and a steel collar track showing a T-shaped structure in the cross section is provided at the end of the steel collar. The wire ring is provided as a circle structure with a notch, and the notch of the wire ring is adapted to the diameter of the steel collar track of the steel collar. By providing a steel collar track with a T-shaped structure and providing a corresponding circle structure with a notch structure for the wire ring, the wire ring can be pushed to move in the cavity until the wire ring is clamped on the steel collar, thereby achieving push installation without the need for manual installation by the operator, thereby improving efficiency.
[0014] Optionally, the electric installation tool further comprises an electric control assembly and a feeding assembly, the electric control assembly is arranged inside the shell and electrically connected with the pushing assembly, and the feeding assembly is arranged on the protrusion and the opening of the feeding assembly is communicated with the cavity of the protrusion, the electric control assembly is arranged to realize electric control of the pushing assembly, and the feeding assembly is arranged to reduce the filling frequency after the completion of the steel ring and improve the installation efficiency of the steel ring as a whole.
[0015] Optionally, the feeding assembly comprises a cartridge, a feeding block, a spring and a guide column, the cartridge is fixed on the protrusion and communicated with the cavity, the guide column is arranged inside the cartridge, the feeding block is movably arranged on the guide column, and the spring is axially sleeved on the guide column and fixed at one end with the cartridge and at the other end with the feeding block, the spring is sleeved on the guide column to realize the abutment of the feeding block at all times.
[0016] Optionally, a plurality of steel rings are arranged in an array inside the cartridge, one end of the steel ring is abutted against the end of the feeding block, and the other end is abutted against the inner wall of the cavity of the protrusion, the plurality of steel rings arranged in an array are arranged, when the steel ring in the cavity is pushed and installed, the next steel ring close to the steel ring in the cavity is driven into the cavity by the spring and the feeding block for the next pushing and installation.
[0017] Optionally, the electric control assembly comprises a rudder controller, a battery and a control button, the rudder controller is arranged inside the shell and electrically connected with the rudder, the shell is provided with a handle structure convenient for holding, the battery is arranged in the handle and electrically connected with the rudder controller, and the control button is arranged on the handle and electrically connected with the rudder controller, the battery is arranged to supply power to the device as a whole, the rudder controller is arranged to control the rudder, thereby controlling the pushing assembly as a whole and achieving the installation control of the steel ring.
[0018] The utility model has the following beneficial effects compared with the prior art:
[0019] 1、The steel ring electric installation tool for ring spinning frame of the utility model realizes the pushing of the steel ring in the cavity through the setting of the pushing assembly, manual pushing of workers is not needed, the installation efficiency of the steel ring is improved, the labor cost of workers is reduced, the rudder is driven to rotate the crank through the setting of the rudder starting, the top rod is driven to move back and forth in the cavity of the protrusion under the action of the rotation connection at both ends of the connecting rod, thereby realizing the pushing and installation of the steel ring therein.
[0020] 2. The electric installation tool for wire rings for ring spinning machines of the utility model is provided with a T-shaped steel ring track, and the steel ring is provided with a corresponding circle structure with a notch structure, so as to achieve push installation by pushing the steel ring in the cavity until the steel ring is clamped on the steel ring, without the need for manual installation by the operator, thereby improving efficiency. By providing multiple steel rings in an array, when the steel ring in the cavity is pushed and installed, the next steel ring close to the cavity enters the cavity under the action of the spring and the feed block to prepare for the next push installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of a half-section structure of the present utility model;
[0022] Figure 2 This is a schematic diagram of the internal connection structure of the utility model;
[0023] Figure 3 This is an enlarged structural diagram of the feeding assembly of the present utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the steering gear in the initial state of rotation of the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the steering gear in the intermediate state of rotation of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the steering gear in the present invention when rotation ends;
[0027] Figure 7 This is a schematic structural diagram of the initial state of installation of the wire ring of the utility model;
[0028] Figure 8 This is a schematic diagram of the structure of the wire ring installed against the steel ring of the utility model;
[0029] Figure 9 This is a schematic diagram of the structure of the wire ring of the utility model in the intermediate state of installation;
[0030] Figure 10 This is a structural schematic diagram of the wire ring of the present invention in the state of completed installation.
[0031] In the figure: 1-housing, 2-bump, 3-pushing assembly, 301-servo, 302-crank, 303-connecting rod, 304-top rod, 4-electronic control assembly, 401-servo controller, 402-battery, 403-switch, 404-charging port, 405-control button, 5-feeding assembly, 501-material box, 502-wire ring, 503-feeding block, 504-spring, 505-guide column, 6-steel collar. DETAILED DESCRIPTION
[0032] The present invention will be further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention.
[0033] One embodiment, such as Figures 1 to 10 As shown, an electric installation tool for a wire ring for a ring spinning machine is provided, comprising a shell 1, a protrusion 2, a pushing assembly 3, an electronic control assembly 4, and a feeding assembly 5, wherein the protrusion 2 is preferably integrally formed with the shell 1 and fixed at the end of the shell 1, wherein the pushing assembly 3 is fixed inside the shell 1, and the electronic control assembly 4 is fixed inside the shell 1 and electrically connected to the pushing assembly 3. The feeding assembly 5 in this embodiment includes a wire ring 502, wherein the wire ring 502 is movably placed in the protrusion 2, and in this embodiment, the end of the pushing assembly 3 is in contact with the wire ring 502.
[0034] When in use, the operator places the installation tool on the textile steel collar 6, places the protrusion 2 against the end of the steel collar 6, starts the electronic control component 4 to drive the pushing component 3 to move, thereby pushing the steel ring 502 inside the protrusion 2, and pushing the steel ring 502 until it is snap-fitted and installed on the steel collar 6.
[0035] refer to Figure 1 As shown, in this embodiment, the shell 1 is preferably an oblique 7-shaped structure, wherein a cavity structure is opened inside the protrusion 2, wherein one end of the cavity is open to the outside and the other end is connected to the inside of the shell 1. In this embodiment, the steel ring 502 is placed in the cavity.
[0036] refer to Figure 1 and Figure 2 As shown, the propulsion assembly 3 in this embodiment includes a servo 301, wherein the servo 301 is fixed inside the housing 1, wherein the servo 1 is rotatably connected to a crank 302, wherein the end of the crank 302 is movably connected to a connection 303, wherein the end of the connecting rod 303 is movably connected to a push rod 304, wherein the end of the push rod 304 is slidably inserted into the cavity inside the protrusion 2, and in this embodiment, both ends of the connecting rod 303 are provided with connecting holes, which are slidably sleeved on the shafts of the ends of the crank 302 and the push rod 304 through the connecting holes.
[0037] When in use, the steering engine 301 is started, driving the crank 302 to rotate, and under the action of the connecting rod 303 and the cavity of the protrusion 2, the push rod 304 is always driven to move back and forth in the cavity of the protrusion 2.
[0038] refer to Figure 1 and Figure 2As shown, the electronic control component 4 in this embodiment includes a servo controller 401, wherein the servo controller 401 is fixed inside the shell 1 and is electrically connected to the servo 301, and the servo controller 401 in this embodiment is also electrically connected to a battery 402, wherein the battery 402 is preferably a battery 402 in the prior art that can power the servo 301 and the servo controller 401, wherein the battery 402 is preferably fixed at the inclined portion of the oblique 7-shaped structure shell 1. In addition, the electronic control component 4 in this embodiment includes a switch 403, a charging port 404 and a control button 405 in the prior art, wherein the switch 403 is fixed inside the shell 1 for turning on the entire tool, wherein the charging port 404 is electrically connected to the battery 402 to realize the charging storage of the battery 402, wherein the control button 405 is connected to the servo controller 401 to realize the control of the servo 301.
[0039] When in use, the servo 301 is started and shut down through the control button 405 , and the battery 402 is charged through the charging port 404 .
[0040] refer to Figure 1 、 Figure 2 and Figure 3 As shown, in this embodiment, the loading component 5 includes a material box 501, wherein the material box 501 is fixed to the outside of the protrusion 2, and the material box 501 and the cavity of the protrusion 2 are in a connected state. In this embodiment, a guide column 505 is fixed in the material box 501, wherein a spring 504 is axially sleeved on the guide column 505, wherein one end of the spring 504 is fixed with a feed block 503, and the feed block 503 in this embodiment is slidingly connected to the guide column 505. In this embodiment, a plurality of steel wire rings 502 are also placed in a linear array in the material box 501, wherein one end of the plurality of steel wire rings 502 abuts against the end of the feed block 503, and the other end enters the cavity of the protrusion 2 through the spring 504 and the feed block 503.
[0041] refer to Figure 7 and Figure 8 As shown, in this embodiment, the end of the protrusion 2 is preferably provided with a right-angled notch structure, wherein the steel collar 6 is preferably placed in the notch structure when the wire ring 502 is installed, and a steel collar track with a T-shaped cross-section is fixed to the end of the steel collar 6, wherein the wire ring 502 in this embodiment is provided as a circle structure with a notch, wherein the notch of the wire ring 502 is adapted to the diameter of the steel collar track of the steel collar 6.
[0042] Working principle: When using, refer to Figure 4 、 Figure 5 and Figure 6 As shown, in this embodiment, the control button 405 is started, the servo controller 401 receives the signal, and the servo controller 401 sends a pulse signal to the servo 301. After receiving the signal, the servo 301 rotates 180 degrees counterclockwise.
[0043] Specifically: the steering gear 301 from Figure 4 The state rotates counterclockwise 90 degrees. During this process, the servo 301 drives the crank 302 to rotate. The crank 302 pushes the push rod 304 to move left through the connecting rod 303. The push rod 304 moves left and pushes the wire ring 502 to move left. The notch of the wire ring 502 is stuck on the steel ring track of the steel ring 6. Figure 8 At this time, the top rod 304 continues to push the wire ring 502, causing it to deform, as shown Figure 9 As shown, when the wire ring 502 is deformed to a certain extent, it can be completely clamped on the steel ring 6, as shown in FIG. Figure 10 Finally, the steering gear 301 rotates 90 degrees, from Figure 5 Status to Figure 6 State, at this time the next wire ring 502 in the material box 501 will be delivered to the position under the action of the spring 504 and the feeding block 503, that is, Figure 7 .
[0044] When restarting, press the control button 405, the servo controller 401 receives the button signal, and the servo controller 401 sends a pulse signal to the servo 301. After receiving the signal, the servo 301 rotates 180 degrees clockwise. Figure 6 Status returns to Figure 4 State, at this time, the installation of another wire ring 502 is completed.
[0045] The embodiments of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present invention, ordinary technicians in this field can also make many forms without departing from the scope of protection of the purpose of the present invention and the claims, which are all within the protection of the present invention.
Claims
1. An electric installation tool for a ring spinning machine traveler, characterized in that: The invention comprises a shell (1), a protrusion (2), a wire ring (502), a pushing assembly (3) and a steel collar (6), wherein the protrusion (2) is arranged at the end of the shell (1), a cavity is arranged inside the protrusion (2) and is communicated with the interior of the shell (1), the wire ring (502) is arranged in the cavity, the pushing assembly (3) is arranged inside the shell (1), and the end thereof abuts against the wire ring (502), and the steel collar (6) is arranged at the cavity outlet of the protrusion (2) and is used for the pushing assembly (3) to push the wire ring (502) to be installed on the steel collar (6).
2. The electric installation tool for a ring spinning machine traveler according to claim 1, characterized in that: The propulsion assembly (3) comprises a steering gear (301), a crank (302), a connecting rod (303) and a push rod (304); the steering gear (301) is arranged inside the housing (1); the end of the crank (302) is fixed to the shaft of the steering gear (301); the connecting rod (303) is rotatably connected to the other end of the crank (302); one end of the push rod (304) is inserted into the cavity inside the protrusion (2); the other end is rotatably connected to the connecting rod (303).
3. The electric installation tool for a ring spinning machine traveler according to claim 2, characterized in that: The end of the protrusion (2) is provided with a right-angled notch structure, the steel collar (6) is provided at the notch structure, the end of the steel collar (6) is provided with a steel collar track that is a T-shaped structure in cross section, the wire ring (502) is provided with a notched circular structure, and the notch of the wire ring (502) is adapted to the diameter of the steel collar track of the steel collar (6).
4. The electric installation tool for a ring spinning machine traveler according to claim 3, characterized in that: The electric installation tool further comprises an electric control component (4) and a feeding component (5), wherein the electric control component (4) is arranged inside the housing (1) and is electrically connected to the pushing component (3), and the feeding component (5) is arranged on the protrusion (2), and an opening of the feeding component (5) is connected to the cavity of the protrusion (2).
5. The electric installation tool for a ring spinning machine traveler according to claim 4, characterized in that: The feeding assembly (5) comprises a material box (501), a feeding block (503), a spring (504) and a guide post (505); the material box (501) is fixed on the protrusion (2) and communicates with the cavity; the guide post (505) is arranged inside the material box (501); the feeding block (503) is movably arranged on the guide post (505); the spring (504) is axially sleeved on the guide post (505), and one end is fixed to the end of the material box (501), and the other end is fixed to the feeding block (503).
6. The electric installation tool for a ring spinning machine traveler according to claim 5, characterized in that: A plurality of wire rings (502) are arranged in an array inside the material box (501), one end of the wire ring (502) abuts against the end of the feeding block (503), and the other end abuts against the inner wall of the cavity of the protrusion (2).
7. The electric installation tool for a ring spinning machine traveler according to claim 6, characterized in that: The electric control assembly (4) comprises a servo controller (401), a battery (402) and a control button (405); the servo controller (401) is arranged inside the housing (1) and is electrically connected to the servo (301); the housing (1) is provided with a handle structure that is easy to hold; the battery (402) is arranged in the handle and is electrically connected to the servo controller (401); and the control button (405) is arranged on the handle and is electrically connected to the servo controller (401).
Citation Information
Patent Citations
A quick installer for wire rings
CN109333455B