Special paper pulp moisture detection equipment for reconstituted tobacco
By designing special pulp moisture detection equipment for reconstituted tobacco leaves and using a microwave online moisture meter and adjustment components, real-time and accurate detection of pulp moisture is achieved, solving the problem of low efficiency of existing detection methods and improving the production efficiency of tobacco sheets.
Patent Information
- Application Number
- CN202422804776.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Existing methods for testing moisture content in reconstituted tobacco pulp are inefficient and require frequent sampling, leading to low tobacco sheet production efficiency.
A pulp moisture detection device specifically for reconstituted tobacco is designed, which includes a main rod, a detection component and an adjustment component. The pulp moisture is detected in real time by a microwave online moisture meter, and the detection depth is adjusted by the adjustment component to achieve accurate detection of pulp moisture at different depths.
The accuracy and efficiency of moisture detection are improved, the workload of staff is reduced, and the efficient production of tobacco sheets is promoted.
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Figure CN223435929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reconstituted tobacco preparation, and more specifically to a special pulp moisture detection device for reconstituted tobacco. Background Art
[0002] Reconstituted tobacco, also known as tobacco flakes, reconstituted tobacco, and homogenized tobacco, is mainly composed of tobacco dust, fragments, tobacco stems or low-grade tobacco leaves with adhesives and other additives. The main manufacturing methods are papermaking, thick pulping and roller pressing. Among them, the papermaking method requires the tobacco raw materials to be extracted with water, and the insoluble substances or natural fibers are added to make pulp and then enter the papermaking machine to initially form a paper web. The water-soluble extract is concentrated and added to the paper web together with additives. After drying, it becomes the finished product.
[0003] After the material is formed into a slurry, its humidity and moisture need to be tested. Most of the existing testing methods are to directly take samples and then test the moisture content of the samples. If they do not meet the standards, they will continue to be dried or stirred with water. However, before the samples meet the standards, the material slurry cannot be quickly pre-tested, and multiple frequent sampling is required, resulting in excessive waste of the initial working time and affecting the efficiency of tobacco sheet production and preparation.
[0004] Therefore, how to solve the problem of low detection efficiency of existing detection methods is an urgent problem to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the purpose of the present invention is to provide a moisture detection device for pulp specially used for reconstituted tobacco leaves, which can directly pre-detect the moisture content of pulp specially used for reconstituted tobacco leaves, and can also detect the moisture content of pulp at different depths, so that the detection accuracy can be further improved, so that the staff can pre-judge the moisture content of tobacco sheet pulp, thereby appropriately reducing the work intensity of the staff before formal sampling and testing, facilitating the efficient production and preparation of tobacco sheets, and improving the practicality of the moisture detection device.
[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0007] A pulp moisture detection device for reconstituted tobacco, comprising:
[0008] Main rod;
[0009] The detection component is located at the bottom end of the main rod and is used to detect the moisture content of the recycled tobacco pulp in real time;
[0010] The adjustment component is movably arranged along the axial direction of the main rod, and is locked to the main rod by a fastening bolt. The adjustment component is provided with a display panel connected to the detection component signal.
[0011] Preferably, the detection assembly comprises a mounting cylinder fixed to the bottom end of the main rod, a mounting plate detachably connected to the bottom of the mounting cylinder, a plurality of communication holes opened on the outer side of the mounting cylinder, a microwave online moisture meter detachably connected to the top of the mounting plate, and the microwave online moisture meter is signal connected with the display panel.
[0012] Preferably, the bottom of the mounting cylinder is provided with an opening, and the microwave online moisture meter is located in the inside of the mounting cylinder.
[0013] Preferably, the adjusting assembly comprises a sliding cylinder sleeved on the outer side of the main rod, a sliding hole opened on the top of the sliding cylinder and used for the main rod to penetrate and slide, a fastening bolt penetrating and threadedly connected to the front of the sliding cylinder, a fixed block fixed to the right side of the sliding cylinder, a U-shaped block fixed to the right side of the fixed block, a handle fixed to the right side of the U-shaped block, a display panel fixedly installed on the top of the handle, and a limiting block fixed to the top of the main rod.
[0014] Preferably, the front surface of the main rod is a plane, and the end of the fastening bolt can abut against the front surface of the main rod.
[0015] Preferably, the inner side of the sliding hole is provided with a rough piece, and the right side wall of the U-shaped block is provided with a magnetic piece.
[0016] Preferably, the rough piece is arc-shaped, and the inner side of the rough piece is attached to the outer side of the main rod.
[0017] Preferably, the front surface and the back surface of the U-shaped block are provided with openings, and the top of the U-shaped block is located above the sliding cylinder.
[0018] Preferably, the display panel is located on one side of the top of the handle close to the U-shaped block, and the outer side of the handle is circular.
[0019] Preferably, the handle is L-shaped, and the side of the handle away from the U-shaped block is bent downward.
[0020] The reconstituted tobacco special paper pulp moisture detection equipment provided by the utility model comprises a main rod, a detection assembly and an adjusting assembly, specifically, the detection assembly is arranged at the bottom end of the main rod, the detection assembly is used for detecting the moisture of the reconstituted tobacco special paper pulp in real time, the adjusting assembly is provided with a display panel signal connected with the detection assembly, the moisture of the paper pulp is detected in real time through the detection assembly, and the detection result is sent to the display panel in real time, and the moisture of the paper pulp at the current time and the current position is displayed in real time through the display panel, so that the staff can pre-judge the moisture of the paper pulp.
[0021] The adjustment component is movably arranged along the axial direction of the main rod, and is locked to the main rod by a fastening bolt. In order to improve the detection accuracy, the detection depth of the detection component is adjusted by the adjustment component, and the position of the adjustment component on the main rod is moved up and down according to the pulp depth to be detected. After the adjustment component is moved to the appropriate position, the adjustment component is locked to the main rod by the fastening bolt to limit the detection position of the detection component, so that the detection component can detect the moisture content of the pulp at the current position.
[0022] By cooperating with the detection component at the bottom end of the main rod and the adjustment component on the outside, the moisture content of the tobacco pulp can be pre-detected directly, and the moisture content of the pulp at different depths can also be detected, so that the accuracy of the detection can be further improved, so that the staff can pre-judge the moisture content of the tobacco sheet pulp, thereby appropriately reducing the work intensity of the staff before the formal sampling and testing, facilitating the efficient production and preparation of tobacco sheets, and improving the practicality of the moisture detection equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0024] Figure 1 This is a schematic diagram of the structure of the pulp moisture detection equipment for reconstituted tobacco provided by the utility model;
[0025] Figure 2 An exploded view of the detection assembly provided by the present utility model;
[0026] Figure 3 A schematic diagram of the structure of the adjustment assembly provided by the utility model;
[0027] Figure 4 This is a partial schematic diagram of the adjustment assembly provided by the utility model.
[0028] Reference numerals:
[0029] 1- Main rod;
[0030] 2-detection component, 21-installation cylinder, 211-connecting hole, 22-installation plate, 23-microwave online moisture meter;
[0031] 3-adjustment assembly, 31-sliding cylinder, 311-sliding hole, 32-fixing block, 33-U-shaped block, 34-grip rod, 35-limiting block;
[0032] 4-Tighten the bolts;
[0033] 5-Display panel;
[0034] 6-rough flakes;
[0035] 7-Magnetic sheet. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0038] It should be noted that the directional words such as "up, down, left, right" below are defined based on the drawings in the specification.
[0039] The core of the utility model is to provide a moisture detection device for pulp specially used for reconstituted tobacco leaves, which can directly pre-detect the moisture content of pulp specially used for reconstituted tobacco leaves, and can also detect the moisture content of pulp at different depths, so that the detection accuracy can be further improved, so that the staff can pre-judge the moisture content of tobacco sheet pulp, thereby appropriately reducing the work intensity of the staff before formal sampling and testing, facilitating the efficient production and preparation of tobacco sheets, and improving the practicality of the moisture detection device.
[0040] Please refer to Figure 1 A pulp moisture detection device for reconstituted tobacco includes a main rod 1, a detection component 2, an adjustment component 3, a fastening bolt 4 and a display panel 5.
[0041] Specifically, the detection component 2 is arranged at the bottom end of the main rod 1. The detection component 2 is used to detect the moisture content of the recycled tobacco leaf pulp in real time. The adjustment component 3 is provided with a display panel 5 which is connected to the detection component 2 signal. The moisture content of the pulp is detected in real time through the detection component 2, and the detection result is sent to the display panel 5 in real time. The moisture content of the pulp at the current time and current position is displayed in real time through the display panel 5, so that the staff can make a preliminary judgment on the moisture content of the pulp.
[0042] The adjustment component 3 is movably arranged along the axial direction of the main rod 1, and the adjustment component 3 is locked to the main rod 1 by the fastening bolt 4. In order to improve the detection accuracy, the detection depth of the detection component 2 is adjusted by the adjustment component 3, and the position of the adjustment component 3 on the main rod 1 is moved up and down according to the pulp depth to be detected. After the adjustment component 3 is moved to the appropriate position, the adjustment component 3 is locked to the main rod 1 by the fastening bolt 4 to limit the detection position of the detection component 2, so that the detection component 2 can detect the moisture content of the pulp at the current position.
[0043] The moisture content detection equipment for pulp specially prepared for reconstituted tobacco leaves arranged in the above-mentioned manner can directly pre-detect the moisture content of tobacco pulp through the cooperation between the detection component 2 at the bottom end of the main rod 1 and the adjustment component 3 on the outside, and can also detect the moisture content of pulp at different depths, so that the accuracy of the detection can be further improved, so that the staff can pre-judge the moisture content of tobacco sheet pulp, thereby appropriately reducing the work intensity of the staff before formal sampling and testing, facilitating the efficient production and preparation of tobacco sheets, and improving the practicality of the moisture detection equipment.
[0044] Please refer to Figure 2 The detection component 2 includes a mounting tube 21 fixed to the bottom end of the main rod 1, a mounting plate 22 detachably connected to the bottom of the mounting tube 21, a plurality of connecting holes 211 opened on the outside of the mounting tube 21, and a microwave online moisture meter 23 detachably connected to the top of the mounting plate 22. The microwave online moisture meter 23 is connected to the display panel 5 signal.
[0045] It should be noted that, during the test, the detection component 2 is moved into the tobacco pulp to be tested through the main rod 1, and the tobacco pulp enters the mounting tube 21 through the connecting hole 211. At this time, the microwave online moisture meter 23 in the mounting tube 21 detects the moisture content of the tobacco pulp in real time and sends the detection data to the display panel 5. The operator observes the moisture content of the tobacco pulp at the current position through the display panel 5.
[0046] In the above case, the bottom of the installation tube 21 is opened, and the microwave online moisture meter 23 is located inside the installation tube 21 .
[0047] It can be understood that the bottom of the mounting tube 21 is open, and the microwave online moisture meter 23 is located inside the mounting tube 21, so that the microwave online moisture meter 23 on the top of the mounting plate 22 can normally enter the interior of the mounting tube 21 for placement. The microwave online moisture meter 23 is a device that uses emitted microwaves to detect the moisture in the surrounding environment. It can measure the real-time moisture and average moisture of grain pulp online, and can also measure various slurry media, liquid media, and powder media. At the same time, it can also measure the overall average moisture content of flowing materials and static materials in real time. It is very convenient and accurate, and also has an IP67 protection level, which is convenient for long-term and stable use.
[0048] Please refer to Figure 1 、 Figure 3 and Figure 4 The adjustment component 3 includes a sliding cylinder 31 sleeved on the outside of the main rod 1, a sliding hole 311 opened at the top of the sliding cylinder 31 and for the main rod 1 to pass through and slide, a fastening bolt 4 passed through and threadedly connected to the front of the sliding cylinder 31, a fixing block 32 fixed to the right side of the sliding cylinder 31, a U-shaped block 33 fixed to the right side of the fixing block 32, a grip rod 34 fixed to the right side of the U-shaped block 33, a display panel 5 fixedly installed on the top of the grip rod 34, and a limit block 35 fixed to the top of the main rod 1.
[0049] It should be noted that when the detection depth of the detection assembly 2 needs to be adjusted, the fastening bolts 4 are first loosened to allow the sliding cylinder 31 to move up and down along the main rod 1. After the sliding cylinder 31 is moved to the desired height, the fastening bolts 4 are tightened to secure the sliding cylinder 31 to the main rod 1, thereby adjusting the measurement height of the detection assembly 2. When the sliding cylinder 31 moves up and down along the main rod 1, it drives the fixed block 32, U-shaped block 33, and grip 34 to move up and down synchronously, thereby driving the display panel 5 on the grip 34 to move up and down synchronously. A limit block 35 is provided at the upper end of the main rod 1 to limit the highest position of the sliding cylinder 31 on the main rod 1.
[0050] In the above embodiment, the front surface of the main body rod 1 is a plane, and the end of the fastening bolt 4 can abut against the front surface of the main body rod 1 .
[0051] It can be understood that the front side of the main rod 1 is a plane, and the end of the fastening bolt 4 can abut against the front side of the main rod 1, so that the fastening bolt 4 can easily abut and limit the front plane of the main rod 1.
[0052] On the basis of the above embodiment, a rough sheet 6 is provided on the inner side of the sliding hole 311 , and a magnetic sheet 7 is provided on the right inner wall of the U-shaped block 33 .
[0053] It should be noted that the rough sheet 6 can limit the sliding of the main rod 1, thereby facilitating sliding and positioning. The U-shaped block 33 can be hung on the edge of the pulp preparation barrel, and the magnetic sheet 7 can be used to magnetically position it to improve overall stability.
[0054] In the above embodiment, the rough sheet 6 is arc-shaped, and the inner side of the rough sheet 6 is in contact with the outer side of the main rod 1 .
[0055] It can be understood that the rough sheet 6 is arc-shaped, the inner side of the rough sheet 6 is in contact with the outer side of the main rod 1, and the rough sheet 6 is located between the left and right sides and the back of the main rod 1. The inner side of the rough sheet 6 is provided with an irregular pattern, so that the rough sheet 6 can limit the sliding of the main rod 1, thereby facilitating sliding and positioning.
[0056] As a preferred embodiment, the front and back sides of the U-shaped block 33 are opened, and the top of the U-shaped block 33 is located above the sliding cylinder 31 .
[0057] It should be noted that the front and back sides of the U-shaped block 33 are open, so that the U-shaped block 33 can be hung on the outer edge of the preparation barrel.
[0058] In the above case, the display panel 5 is located on one side of the top of the handle 34 close to the U-shaped block 33, and the outer side of the handle 34 is circular.
[0059] It is understandable that the display panel 5 is located on one side of the top of the handle 34 close to the U-shaped block 33, and the outer side of the handle 34 is round, which is convenient for holding the handle 34 and viewing the display panel 5.
[0060] In the above embodiment, the handle 34 is L-shaped, and the side of the handle 34 away from the U-shaped block 33 is bent downward.
[0061] It should be noted that the staff can conveniently hold the handle 34. Wherein, an anti-slip structure is provided on the handle 34 to prevent the staff from making mistakes due to hand slipping during operation.
[0062] In summary, the pulp moisture detection device for recycled tobacco provided by the present invention can be hung on the edge of the pulp preparation barrel through the U-shaped block 33 when pre-detecting the moisture of the pulp, and can be magnetically positioned by using the magnetic sheet 7. Then, the fastening bolt 4 is loosened, and the main rod 1 is slid upward or downward so that the main rod 1 slides inside the sliding hole 311. The rough sheet 6 can increase the friction force, so that the sliding of the main rod 1 will not be too smooth, and it is convenient to stop after moving to the corresponding position, and wait for the main rod 1 to slide to After the pulp is in the required position, tighten the fastening bolt 4 to abut and limit the main rod 1, so that the mounting tube 21 can stay at the corresponding depth in the pulp. The pulp can enter the interior of the mounting tube 21 through the connecting hole 211 and be monitored by the microwave online moisture meter 23. The monitored data can be displayed through the display panel 5 to facilitate pre-detection of the pulp moisture content and to facilitate the staff to judge whether the current moisture content of the pulp meets the needs of sampling detection, thereby saving the staff's labor before the formal sampling detection and improving the overall preparation efficiency.
[0063] Compared with the existing technology, the pulp moisture detection equipment specially used for reconstituted tobacco leaves can directly pre-detect the moisture of tobacco pulp through the cooperation between the detection component 2 at the bottom end of the main rod 1 and the adjustment component 3 on the outside, and can also detect the moisture of pulp at different depths, so that the accuracy of the detection can be further improved, so that the staff can pre-judge the moisture of tobacco sheet pulp, thereby appropriately reducing the work intensity of the staff before formal sampling and testing, facilitating the efficient production and preparation of tobacco sheets, and improving the practicality of the moisture detection equipment, solving the problem that the existing tobacco sheet pulp moisture detection process wastes too much time.
[0064] The electrical components appearing in this application are all electrically connected to the main controller and the power supply. The power supply can be an external main power supply, which is connected through wires. The provision of power is common knowledge in the field. The main controller can be a conventional known device such as a PLC controller that plays a control role. It can be implemented through simple programming by technicians in this field, and they are all existing publicly available power connection technologies and will not be described in detail in this article.
[0065] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0066] The above describes in detail the pulp moisture detection device for reconstituted tobacco provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A pulp moisture detection device for reconstituted tobacco, characterized in that: include: Main rod (1); A detection component (2) is provided at the bottom end of the main body rod (1), and the detection component (2) is used for real-time detection of the moisture content of the recycled tobacco leaf pulp; An adjustment component (3) is movably arranged along the axial direction of the main rod (1), the adjustment component (3) is locked to the main rod (1) by a fastening bolt (4), and a display panel (5) connected to the detection component (2) is provided on the adjustment component (3).
2. The reconstituted tobacco pulp moisture detection device according to claim 1, characterized in that: The detection assembly (2) comprises a mounting tube (21) fixed to the bottom end of the main rod (1), a mounting plate (22) detachably connected to the bottom of the mounting tube (21), a plurality of communication holes (211) provided on the outside of the mounting tube (21), and a microwave online moisture meter (23) detachably connected to the top of the mounting plate (22). The microwave online moisture meter (23) is connected to the display panel (5) for signal communication.
3. The reconstituted tobacco pulp moisture detection device according to claim 2, characterized in that: The bottom of the installation cylinder (21) is open, and the microwave online moisture meter (23) is located inside the installation cylinder (21).
4. The pulp moisture detection device for reconstituted tobacco according to claim 1, characterized in that: The adjustment assembly (3) includes a sliding cylinder (31) sleeved on the outside of the main rod (1), a sliding hole (311) opened at the top of the sliding cylinder (31) and for the main rod (1) to pass through and slide, the fastening bolt (4) passing through and threadedly connected to the front of the sliding cylinder (31), a fixing block (32) fixed to the right side of the sliding cylinder (31), a U-shaped block (33) fixed to the right side of the fixing block (32), a grip (34) fixed to the right side of the U-shaped block (33), the display panel (5) fixedly installed on the top of the grip (34), and a limit block (35) fixed to the top of the main rod (1).
5. The reconstituted tobacco pulp moisture detection device according to claim 4, characterized in that: The front surface of the main body rod (1) is a plane, and the end of the fastening bolt (4) can abut against the front surface of the main body rod (1).
6. The reconstituted tobacco pulp moisture detection device according to claim 4, characterized in that: A rough sheet (6) is provided on the inner side of the sliding hole, and a magnetic sheet (7) is provided on the right inner wall of the U-shaped block (33).
7. The reconstituted tobacco pulp moisture detection device according to claim 6, characterized in that: The rough sheet (6) is arc-shaped, and the inner side of the rough sheet (6) is in contact with the outer side of the main body rod (1).
8. The reconstituted tobacco pulp moisture detection device according to claim 6, characterized in that: The front and back sides of the U-shaped block (33) are open, and the top of the U-shaped block (33) is located above the sliding cylinder (31).
9. The reconstituted tobacco pulp moisture detection device according to claim 8, characterized in that: The display panel (5) is located on one side of the top of the handle (34) close to the U-shaped block (33), and the outer side of the handle (34) is circular.
10. The reconstituted tobacco pulp moisture detection device according to any one of claims 4 to 9, characterized in that: The gripping rod (34) is L-shaped, and the gripping rod (34) is bent downward on a side away from the U-shaped block (33).