Core layer injection structure of multi-channel water blasting bead
The multi-channel water-bursting core layer injection structure solves the low efficiency problem of single-machine production of the shell and core layers, realizes high-precision automated production, and improves the production efficiency and equipment utilization rate of cigarette bursting beads.
Patent Information
- Application Number
- CN202421324237.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the existing technology, the shell layer and the core layer are produced by a single micro-injection pump, which has the risk of lost steps, low control accuracy, large space occupation, low production efficiency, and the core layer and shell layer micro-injection pump motors are not related and cannot be automatically linked.
The core layer injection structure of the multi-channel water-blasting beads is adopted, including core layer and shell layer components. Through the centralized control of the cigarette bursting bead production line, the interlocking design of the core layer component and the shell layer component is utilized to realize the centralized feeding of the core layer and the centralized collection of the discharge. The bus stepping control is adopted to improve the control accuracy and production efficiency.
It effectively improves the production efficiency of cigarette popping beads, reduces the equipment footprint, reduces the frequency of manual intervention, saves enterprise costs, and realizes efficient automated production.
Smart Images
Figure CN223437873U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cigarette production technical field especially a kind of core layer injection structure of multi-channel water explosion bead. BACKGROUND
[0002] The explosion bead refers to a liquid small rubber bead embedded in tobacco filter, which wraps the liquid of different types of spices, and smokers can pinch and explode in the smoking process to make the liquid in the bead flow out, so that the taste of cigarette is more rich and fragrant, and smokers can get more comfortable experience. Currently, the explosion bead medium on the market is oil, and there is almost no explosion bead medium with water. Due to the production process, the large-scale production of water explosion bead will face the biggest problem. The explosion bead of cigarette is divided into core layer and shell layer according to the composition of structure. The shell layer is the outer wrapping layer, and the core layer wraps the liquid of different types of spices. The fragrance of cigarette is emitted through the spices inside. When used, the outer capsule of explosion bead is pinched to break, so that the built-in liquid essence spice can be mixed into filter rod fiber, which can achieve the effect of increasing the fragrance of cigarette and enriching the taste level. The core layer and the shell layer are produced by single micro-injection pump. The two micro-injection pumps have no necessary connection. In the traditional mass production of explosion bead, the equipment occupies a large area, and the state of equipment needs to be observed irregularly to ensure that all equipment is in normal production process. The traditional process is time-consuming and labor-intensive, and the process needs to be changed urgently.
[0003] The existing technology is produced by single micro-injection pump for shell layer and core layer. The single-chip microcomputer pulse controls the stepping motor, which has the risk of missing steps, and the control precision is relatively low. The single production space occupies a large space, and the core layer and shell layer micro-injection pumps need to be placed in a separate space. The core layer single production has a high frequency of replacing raw materials, and workers need to replace raw materials regularly. The production efficiency is low, and the motors of the core layer and shell layer micro-injection pumps have no association, and cannot be automatically linked. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of core layer injection structure of multi-channel water explosion bead to solve the problems in the above background technology, such as the existing technology shell layer and core layer are produced by single micro-injection pump, single-chip microcomputer pulse controls the stepping motor, which has the risk of missing steps, and the control precision is relatively low. The single production space occupies a large space, and the core layer and shell layer micro-injection pumps need to be placed in a separate space. The core layer single production has a high frequency of replacing raw materials, and workers need to replace raw materials regularly. The production efficiency is low, and the motors of the core layer and shell layer micro-injection pumps have no association, and cannot be automatically linked.
[0005] To solve the above technical problems, the utility model is realized by the following technical scheme:
[0006] The utility model is a kind of core layer injection structure of multi-channel water explosion bead, comprising:
[0007] The core layer assembly comprises a first mounting plate, a first injector, a first injection rod, a second injector and a second injection rod.
[0008] The first injector is fixed on one side of the outer surface of the first mounting plate, the first injection rod is connected to the output end of the first injector, the second injector is fixed on the other side of the outer surface of the first injector, and the second injection rod is connected to the output end of the second injector.
[0009] Further, an injection electromagnetic valve is mounted on the other side of the outer surface of the first mounting plate, one side of the injection electromagnetic valve is fixed with a core layer injection stepping motor, one side of the outer surface of the core layer injection stepping motor is fixed with a first limit switch, the output end of the core layer injection stepping motor is fixedly connected with a first lead screw, the other end of the outer surface of the first lead screw is fixed with a first fixed plate, and one side of the outer surface of the first fixed plate is mounted with a second limit switch.
[0010] Further, the first injector and the second injector are small in volume and are used for interval micro-injection.
[0011] Further, the shell layer assembly further comprises a second mounting plate, a shell layer injector, a shell layer injection stepping motor, a first connecting plate and a third limit switch.
[0012] The shell layer assembly comprises a second mounting plate, a shell layer injector, a shell layer injection stepping motor, a first connecting plate and a third limit switch.
[0013] The shell layer injector is fixed on one side of the outer surface of the second mounting plate, the shell layer injection stepping motor is fixedly mounted on the other side of the outer surface of the second mounting plate, the first connecting plate is fixedly connected to the shell layer injection stepping motor, and the third limit switch is fixedly connected to one side of the outer surface of the first connecting plate.
[0014] Further, the output end of the shell layer injection stepping motor is connected with a second lead screw, the other end of the outer surface of the second lead screw is fixed with a second connecting plate, and the outer surface of the second connecting plate is fixedly mounted with a fourth limit switch.
[0015] Further, the shell layer injector is larger in volume than the core layer injector, and the shell layer injection process is continuous micro-injection.
[0016] Compared with the prior art, the core layer assembly and the shell layer assembly are arranged, the cigarette bead production line is effectively improved in production efficiency through centralized control, the core layer is centrally supplied and discharged, two people can manage 64-way bead production lines, bus stepping is adopted, the control precision is higher, the shell layer and the core layer are perfectly interlocked, the production efficiency is greatly improved compared with the old scheme, and enterprise cost is saved.
[0017] One, the core layer assembly and the shell layer assembly are arranged, the cigarette bead production line is effectively improved in production efficiency through centralized control, the core layer is centrally supplied and discharged, two people can manage 64-way bead production lines, bus stepping is adopted, the control precision is higher, the shell layer and the core layer are perfectly interlocked, the production efficiency is greatly improved compared with the old scheme, and enterprise cost is saved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor, and therefore the present application is not limited to the following disclosed specific embodiments.
[0019] Figure 1 It is a perspective view of the core layer assembly of the present application.
[0020] Figure 2 It is a front view of the core layer assembly of the present application.
[0021] Figure 3 It is a side view of the core layer assembly of the present application.
[0022] Figure 4 It is a perspective view of the shell layer assembly of the present application.
[0023] Figure 5 It is a front view of the shell layer assembly of the present application.
[0024] Figure 6 It is a side view of the shell layer assembly of the present application.
[0025] In the drawings, the components represented by each number are listed as follows:
[0026] 1, first mounting plate; 2, first syringe; 201, first injection rod; 3, second syringe; 301, second injection rod; 4, injection electromagnetic valve; 5, core layer injection stepping motor; 6, first limit switch; 7, first lead screw; 8, first fixed plate; 9, second limit switch;
[0027] 10, second mounting plate; 11, shell layer syringe; 12, shell layer injection stepping motor; 121, first connecting plate; 13, third limit switch; 14, second lead screw; 15, second connecting plate; 16, fourth limit switch. DETAILED DESCRIPTION
[0028] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the following will make a detailed description of the specific embodiments of the present application in conjunction with the drawings.
[0029] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without creative labor, so the present application is not limited to the following disclosed specific embodiments.
[0030] Second, the utility model in combination with the schematic diagram is described in detail, in detail the utility model implementation is when, for the convenience of explanation, the section view of device structure will not be made partial enlargement according to general proportion, and the schematic diagram is only example, it should not limit the range of the utility model protection here. In addition, three-dimensional spatial dimension of length, width and depth should be contained in actual manufacture.
[0031] In order to make the purpose, technical scheme and advantage of the utility model more clear, the following will be further detailed description of the embodiment of the utility model with the drawings.
[0032] Please refer to Figures 1-6 The embodiment is a core layer injection structure of multi-channel water explosion bead, which comprises:
[0033] The core layer assembly comprises a first mounting plate 1, a first injector 2, a first injection rod 201, a second injector 3 and a second injection rod 301.
[0034] The first injector 2 is fixed on one side of the outer surface of the first mounting plate 1, the first injection rod 201 is connected to the output end of the first injector 2, the second injector 3 is fixedly installed on one side of the outer surface of the first injector 2, and the second injection rod 301 is connected to the output end of the second injector 3.
[0035] The core layer injection process is interval micro-injection, the injection amount is adjustable, the waiting interval time is adjustable, and the core layer advancing position and speed are adjustable.
[0036] The outer surface of the first mounting plate 1 is provided with an injection electromagnetic valve 4, one side of the injection electromagnetic valve 4 is fixedly provided with a core layer injection stepping motor 5, one side of the outer surface of the core layer injection stepping motor 5 is fixedly provided with a first limit switch 6, the output end of the core layer injection stepping motor 5 is fixedly connected with a first lead screw 7, the other end of the outer surface of the first lead screw 7 is fixedly provided with a first fixed plate 8, and one side of the outer surface of the first fixed plate 8 is provided with a second limit switch 9.
[0037] The core layer injector is small in size, the feeding and discharging pipelines are switched through the electromagnetic valve, the left and right injectors are alternately injected, and finally the set liquid amount is reached.
[0038] The shell layer assembly further comprises a shell layer assembly.
[0039] The shell layer assembly comprises a second mounting plate 10, a shell layer injector 11, a shell layer injection stepping motor 12, a first connecting plate 121 and a third limit switch 13.
[0040] The shell layer injector 11 is fixed on one side of the outer surface of the second mounting plate 10, and the shell layer injection stepping motor 12 is fixedly installed on the other side of the outer surface of the second mounting plate 10. The first connecting plate 121 is fixedly connected to the shell layer injection stepping motor 12, and the third limit switch 13 is fixedly connected to one side of the outer surface of the first connecting plate 121.
[0041] The output end of the shell layer injection stepping motor 12 is connected with the second lead screw 14, and the outer surface of the second lead screw 14 is fixedly connected with the second connecting plate 15. The fourth limit switch 16 is fixedly installed on the outer surface of the second connecting plate 15.
[0042] The shell layer injection process is continuous micro-injection, and the injection amount is microliters.
[0043] Working principle:
[0044] The working steps of the core layer assembly are as follows: before the core layer starts, the injection electromagnetic valve 4 is switched to the outlet one, and the first injector 2 and the second injector 3 will be driven by the core layer injection stepping motor 5 to push the first injection rod 201 and the second injection rod 301 to the bottom of the first injector 2 and the second injector 3, so as to exhaust the air in the two injectors.
[0045] Then, the injection electromagnetic valve 4 is switched to the input port two, and the injection rod of the injector starts to retreat. The liquid will be sucked into the raw material from the input port two. After the injection rod retreats to the tail, the raw material liquid is sucked in. The injection electromagnetic valve 4 is switched to the output port one, and the first injector 2 starts to quantitatively discharge the raw material. After the raw material is discharged, the second injector 3 is switched, and the raw material starts to be quantitatively discharged.
[0046] At the same time, the first injector 2 starts to suck the raw material, and the first injector 2 and the second injector 3 alternately reciprocate. The volume of the core layer injector is small, and the feeding and discharging pipelines are switched by the injection electromagnetic valve 4. The automatic feeding and discharging are realized during injection. The left and right injectors are alternately injected, and finally the set liquid volume is achieved.
[0047] The working steps of the shell layer assembly are as follows: the shell layer injector 11 is manually fed, and after the feeding is completed, the injector is fixed to the mechanism. The shell layer injection stepping motor 12 will advance according to the set mode, and an alarm will be given after the advancement is completed.
[0048] This step effectively improves the cigarette explosion bead production efficiency through centralized control of the cigarette explosion bead production line. The core layer is centrally fed, and the discharge is centrally collected. Two people can manage a 64-way explosion bead production line. The bus stepping is adopted, the control precision is higher, the shell layer and the core layer are perfectly interlocked, the production efficiency is greatly improved compared with the old scheme, and the enterprise cost is saved.
[0049] In the description of the utility model, still need to explain, unless another explicit provision and limitation, term " set ", " install ", " link ", " connect " should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can indirectly connect through the intermediate medium, can be two elements inside the communication。For ordinary skilled person in the art, can understand the specific meaning of the above-mentioned terms in the utility model according to specific circumstances.
[0050] Finally, it should be noted that: the above only for the preferred embodiments of the utility model and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical scheme recorded in the foregoing embodiments, or equivalent replacement for part of the technical features。Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A core layer injection structure of a multi-channel water-blasting bead, characterized in that: include: A core layer assembly, comprising a first mounting plate (1), a first syringe (2), a first injection rod (201), a second syringe (3), and a second injection rod (301); The first syringe (2) is fixed on one side of the outer surface of the first mounting plate (1), the first injection rod (201) is connected to the output end of the first syringe (2), the second syringe (3) is fixedly mounted on one side of the outer surface of the first syringe (2), and the second injection rod (301) is connected to the output end of the second syringe (3).
2. The core layer injection structure of a multi-channel water-exploding bead according to claim 1, characterized in that: An injection solenoid valve (4) is installed on the other side of the outer surface of the first mounting plate (1), a core layer injection stepping motor (5) is fixed on one side of the injection solenoid valve (4), a first limit switch (6) is fixed on one side of the outer surface of the core layer injection stepping motor (5), an output end of the core layer injection stepping motor (5) is fixedly connected to a first screw rod (7), a first fixing plate (8) is fixed on the other end of the outer surface of the first screw rod (7), and a second limit switch (9) is installed on one side of the outer surface of the first fixing plate (8).
3. The core layer injection structure of a multi-channel water-exploding bead according to claim 1, characterized in that: Also included are shell components; The shell assembly comprises a second mounting plate (10), a shell injector (11), a shell injection stepping motor (12), a first connecting plate (121), and a third limit switch (13); The shell injector (11) is fixed on one side of the outer surface of the second mounting plate (10), the shell injection stepping motor (12) is fixedly mounted on the other side of the outer surface of the second mounting plate (10), the first connecting plate (121) is fixedly connected to the shell injection stepping motor (12), and the third limit switch (13) is fixedly connected to one side of the outer surface of the first connecting plate (121).
4. The core layer injection structure of a multi-channel water-blasting bead according to claim 3, characterized in that: The output end of the shell injection stepping motor (12) is connected to a second screw rod (14), a second connecting plate (15) is fixed to the outer surface of the second screw rod (14), and a fourth limit switch (16) is fixedly installed on the outer surface of the second connecting plate (15).
5. The core layer injection structure of a multi-channel water-exploding bead according to claim 3, characterized in that: The volume of the shell layer syringe (11) is larger than that of the core layer syringe, and the shell layer injection process is continuous microinjection.