Hanging tool for spraying water cooling plate
By designing a hanger that allows multiple water-cooling plates to be sprayed simultaneously, the problems of low spraying efficiency and uneven coating of water-cooling plates in the prior art are solved, and an efficient and stable spraying effect is achieved.
Patent Information
- Application Number
- CN202422555088.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The conventional water-cooling plate spraying solution wastes man-hours, reduces the utilization rate of insulating paint powder, and may result in uneven coating thickness on each plate.
A hanger for spraying water-cooled panels is designed, comprising at least two chain connection mechanisms connected to conveyor chains, on which a mounting mechanism for mounting water-cooled panels is installed. This allows multiple water-cooled panels to be mounted simultaneously, thereby improving spraying efficiency and insulating powder utilization by spraying multiple water-cooled panels at one time.
It realizes the simultaneous spraying of multiple water-cooling plates, reduces process time, improves spraying efficiency and utilization rate of insulating powder, ensures the stability and consistency of spraying quality, and reduces space occupation of the production line.
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Figure CN223440154U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of water-cooled plate spraying, in particular to a hanger for water-cooled plate spraying. BACKGROUND
[0002] With the vigorous development of the new energy vehicle industry, this field has become the main battlefield of competition for various traditional vehicle enterprises and new forces in the vehicle industry. In new energy vehicles, water-cooled plates, as an important part of new energy vehicles, have the main functions of heat dissipation and maintaining the normal working temperature of batteries, motors and other key components. The water-cooled plate carries away the generated heat through circulating coolant and dissipates it to ensure the normal operation of the system, ensuring the efficient operation and safety of the vehicle.
[0003] A new energy vehicle will be equipped with one or more water-cooled plates, so the production cost of the water-cooled plate will be a key factor in the competition among vehicle enterprises. In the production process of the water-cooled plate, insulating paint spraying is a necessary process, which mainly ensures the insulation performance between the water-cooled plate and the electronic components. However, in the prior art, the spraying scheme for the water-cooled plate uses two hooks for spraying one water-cooled plate, which not only wastes time but also reduces the utilization of insulating paint powder. At the same time, due to the limitation of the number of sprays each time, the thickness of each coating layer may differ. CONTENT OF THE INVENTION
[0004] In order to achieve the purpose of spraying multiple water-cooled plates at the same time, a hanger for water-cooled plate spraying is provided.
[0005] The above application purpose of the present application is achieved by the following technical scheme:
[0006] A hanger for water-cooled plate spraying, comprising at least two chain connection mechanisms connected to the conveying chain, and at least two hanging mechanisms for hanging the water-cooled plate are installed on the chain connection mechanism from top to bottom.
[0007] By adopting the above technical scheme, the design of the hanger allows multiple water-cooled plates to be hung at the same time, enabling spraying of multiple water-cooled plates at one time. By spraying multiple water-cooled plates at one time, the process time is greatly reduced, and the spraying efficiency and utilization rate of insulating powder are improved. At the same time, the design of the hanger maximizes the exposed surface of the water-cooled plate, facilitating uniform spraying and ensuring the stability and consistency of the spraying quality. Since multiple water-cooled plates can be processed at the same time, this hanger can more effectively utilize the working space and reduce the space occupation of the production line.
[0008] Optionally, the chain connection mechanism comprises a chain connection section, and the chain connection section is hooked to the conveying chain.
[0009] By adopting the above technical solution, the chain connecting section is hooked with the conveyor chain, which facilitates the assembly and disassembly of the chain connecting mechanism, has stronger adaptability, and is more convenient to adjust the distance between the two chain connecting mechanisms, and can handle water-cooled plates of different sizes and shapes.
[0010] Optionally, the chain connection mechanism further includes a connecting rod, and the chain connection section forms an angle α with the connecting rod, and α is less than 90°.
[0011] By adopting the above technical solution, the chain connection section and the connecting rod are at a certain angle to take into account balance and stability, provide solid support, and reduce the problem of uneven spraying of the water cooling plate caused by shaking of the chain connection mechanism during the spraying process.
[0012] Optionally, the mounting mechanism includes a mounting front section and a mounting rear section, the mounting front section is fixedly connected to the mounting rear section, the mounting front section extends obliquely upward away from the mounting rear section, and the mounting rear section extends obliquely downward away from the mounting front section.
[0013] By adopting the above technical solution, the surface of the water-cooling plate can be better exposed during the spraying process, thereby reducing spraying dead angles and improving spraying efficiency; at the same time, it helps to maintain the stability of the water-cooling plate during the spraying process and reduce the problem of uneven spraying caused by shaking or rotation.
[0014] Optionally, the end of the mounting front section is higher than the mounting rear section.
[0015] By adopting the above technical solution, the front section is mounted high and the rear section is mounted low. The differentiated settings can not only ensure the limiting effect of the front section on the water-cooling plate, reduce the risk of the water-cooling plate falling off during the spraying process, and ensure the safety of the operator; it also enables the rear section to better avoid the water-cooling plate, adapt to water-cooling plates of different sizes and shapes, and increase operational flexibility.
[0016] Optionally, the mounting mechanism includes a welding section, and the welding section is fixedly welded to the connecting rod.
[0017] By adopting the above technical solution, the welding connection is fixed, which ensures the stability of the connection, while increasing the load-bearing capacity of the mounting mechanism and reducing the risk of the mounting mechanism falling off after the water-cooling plate is hung.
[0018] Optionally, an extended clearance section is provided between the rear mounting section and the welding section.
[0019] By adopting the above technical solution, the space between the cold plate mounting end and the chain connection mechanism is enlarged by the clearance section. This space is used to make way for the water-cooled plate when mounting and removing it, making it easier for the water-cooled plate to be mounted and removed, and the operator can complete these steps more quickly; at the same time, the spraying of the water-cooled plate is made more uniform, reducing the problem of uneven spraying.
[0020] Optionally, the mounting front section and the mounting rear section are both covered with conductive rings.
[0021] By adopting the above technical solution, the conductive ring can play a role in limiting the water-cooling plate, thereby enhancing the overall stability of the mount. At the same time, it can also play a conductive role to a certain extent, ensuring the effect of electrostatic spraying.
[0022] Optionally, the water-cooling plate is mounted between at least two chain connection mechanisms, and there is a height difference between the mounting points of the water-cooling plate on the mounting mechanisms.
[0023] By adopting the above technical solution, the mounting mechanisms to which the chain connecting mechanisms in each group are fixedly connected are not in the same horizontal plane, and the two are staggered and fixed. Since there are multiple perforations on the water-cooling plate, the two mounting mechanisms can be staggered through the perforations on the water-cooling plate, making the water-cooling plate more stable to hang and less prone to shaking and uneven spraying.
[0024] In summary, this application has at least the following beneficial effects:
[0025] 1. This hanger design allows multiple water-cooling plates to be mounted at the same time, enabling spraying of multiple water-cooling plates at one time. By spraying multiple water-cooling plates at one time, the process time is greatly reduced, production efficiency is improved, and the spraying efficiency and utilization rate of insulating powder are improved.
[0026] 2. The design of the hanger maximizes the exposed surface of the water-cooling plate, facilitating uniform spraying and thus ensuring the stability and consistency of the spraying quality. Since multiple water-cooling plates can be processed at the same time, this hanger can more effectively utilize the workspace and reduce the space occupied by the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the structure of a hanger for spraying water-cooled panels;
[0028] Figure 2 for Figure 1 Enlarged view at point A;
[0029] Figure 3 It is a structural diagram of the mounting mechanism.
[0030] Figure numerals: 1. Chain connecting mechanism; 11. Chain connecting section; 12. Connecting rod; 2. Mounting mechanism; 21. Welding section; 22. Giving way section; 23. Mounting front section; 24. Mounting rear section; 25. Conductive ring; 3. Water cooling plate; 4. Conveyor chain. DETAILED DESCRIPTION
[0031] The following is a further detailed description with reference to the accompanying drawings:
[0032] As attached Figure 1As shown, a hanger for spraying a water-cooled plate includes a chain connecting mechanism 1 connected to a conveyor chain 4, and a mounting mechanism 2 for mounting a water-cooled plate 3 is installed on the chain connecting mechanism 1 from top to bottom. The number of the chain connecting mechanism 1 and the mounting mechanism 2 is at least two.
[0033] As attached Figure 1 and attached Figure 2 As shown, two chain connection mechanisms 1 are set as a group. The chain connection mechanism 1 includes a chain connection segment 11 and a connecting rod 12. The chain connection segment 11 and the connecting rod 12 are both in the shape of long strips. The chain connection segment 11 is hooked with the conveyor chain 4, which is convenient for assembly and disassembly of the chain connection mechanism 1 and has stronger adaptability. At the same time, it is more convenient to adjust the distance between the two chain connection mechanisms 1, and can handle water-cooled plates 3 of different sizes and shapes.
[0034] The chain connecting section 11 is fixedly connected to the connecting rod 12, and the chain connecting section 11 and the connecting rod 12 form an angle α, and α is less than 90°, which is 45° here. The 45° angle provides a stable support, reducing the problem of uneven spraying of the water-cooling plate 3 caused by shaking of the chain connecting mechanism 1 during the spraying process.
[0035] The mounting mechanisms 2 are fixedly connected to the chain connecting mechanisms 1 at intervals, and the number of mounting mechanisms 2 on each chain connecting mechanism 1 is equal. The water-cooling plate 3 is mounted between at least two chain connecting mechanisms 1. The surface of the water-cooling plate 3 includes multiple perforations. The mounting mechanisms 2 mount the water-cooling plate 3 through the perforations, and there is a height difference between the mounting points of the water-cooling plate 3 on the mounting mechanisms 2. Since there are multiple perforations on the water-cooling plate 3, the two mounting mechanisms 2 can be stably passed through the perforations on the water-cooling plate 3, making the water-cooling plate 3 more stably hung and less prone to shaking and uneven spraying.
[0036] As attached Figure 2 and attached Figure 3 As shown, the mounting mechanism 2 includes a welding section 21, a yielding section 22, a mounting front section 23, a mounting rear section 24 and a conductive ring 25, and the welding section 21, the yielding section 22, the mounting front section 23 and the mounting rear section 24 are all in the shape of long strips.
[0037] The welding section 21 is fixedly welded to the connecting rod 12, which increases the load-bearing capacity of the mounting mechanism 2 and reduces the risk of the mounting mechanism 2 falling off after the water-cooling plate 3 is hung; the giving way section 22 is installed between the mounting rear section 24 and the welding section 21, and the two ends of the giving way section 22 are fixedly connected to the mounting rear section 24 and one end of the welding section 21 respectively. The giving way section 22 expands the space between the water-cooling plate 3 and the chain connecting mechanism 1, and the space is used to give way when the water-cooling plate 3 is mounted and removed, which facilitates the mounting and removal of the water-cooling plate 3, and the operator can complete these steps more quickly; at the same time, the spraying of the water-cooling plate 3 is made more uniform, reducing the problem of uneven spraying.
[0038] The mounting front section 23 is fixedly connected with the mounting rear section 24, the mounting front section 23 extends upwardly and obliquely away from the mounting rear section 24, and the mounting rear section 24 extends downwardly and obliquely away from the mounting front section 23; the end of the mounting front section 23 is higher than the mounting rear section 24, the mounting front section 23 is high and the mounting rear section 24 is low, the differential arrangement not only can guarantee the limiting effect of the front section on the water-cooled plate 3, reduces the risk of falling of the water-cooled plate 3 in the spraying process, and guarantees the safety of the operator; but also enables the rear section to better avoid the water-cooled plate 3, adapt to water-cooled plates 3 of different shapes, and increase the flexibility of operation.
[0039] The mounting front section 23 and the mounting rear section 24 are both sleeved with the conductive ring 25 on the surface, and the length of the conductive ring 25 sleeved on the mounting rear section 24 is greater than the length of the conductive ring 25 sleeved on the mounting front section 23, the conductive ring 25 can play a limiting role on the water-cooled plate 3, enhance the stability of the mounting whole, and also can play a conductive role to a certain extent, guarantee the effect of electrostatic spraying.
[0040] The effect of the embodiment: the design allows to mount multiple water-cooled plates 3 at the same time, realizes one-time spraying of multiple water-cooled plates 3, greatly reduces the process time by one-time spraying of multiple water-cooled plates 3, improves the spraying efficiency and the utilization rate of insulating powder, and since multiple water-cooled plates 3 can be processed at the same time, the hanger can more effectively utilize the working space and reduce the space occupation of the production line.
[0041] The specific embodiment is only an explanation of the application, and is not a limitation of the application, and those skilled in the art can make modifications to the embodiment without creative contribution after reading the specification, but as long as it is within the scope of the application claimed, it is protected by the patent law.
Claims
1. A hanger for spraying water-cooled panels, characterized in that: It comprises at least two chain connection mechanisms (1) for connecting conveyor chains (4), and at least two mounting mechanisms (2) for mounting water supply cold plates (3) are installed on the chain connection mechanisms (1) from top to bottom.
2. The water-cooling plate spraying hanger according to claim 1, characterized in that: The chain connecting mechanism (1) comprises a chain connecting section (11), and the chain connecting section (11) is hooked with the conveying chain (4).
3. The water-cooling plate spraying hanger according to claim 2, characterized in that: The chain connection mechanism (1) further comprises a connecting rod (12), and the chain connection section (11) and the connecting rod (12) form an angle α, and α is less than 90°.
4. The water-cooling plate spraying hanger according to claim 1, characterized in that: The mounting mechanism (2) comprises a mounting front section (23) and a mounting rear section (24), wherein the mounting front section (23) and the mounting rear section (24) are fixedly connected, the mounting front section (23) extends obliquely upward away from the mounting rear section (24), and the mounting rear section (24) extends obliquely downward away from the mounting front section (23).
5. The water-cooling plate spraying hanger according to claim 4, characterized in that: The end of the mounting front section (23) is higher than the mounting rear section (24).
6. The water-cooling plate spraying hanger according to claim 4, characterized in that: The mounting mechanism (2) comprises a welding section (21), and the welding section (21) is fixedly welded to the connecting rod (12).
7. The water-cooling plate spraying hanger according to claim 6, characterized in that: An extended clearance section (22) is provided between the rear mounting section (24) and the welding section (21).
8. The water-cooling plate spraying hanger according to claim 4, characterized in that: The mounting front section (23) and the mounting rear section (24) are both sleeved with conductive rings (25).
9. The water-cooling plate spraying hanger according to claim 1, characterized in that The water-cooling plate (3) is mounted between at least two chain connection mechanisms (1), and there is a height difference between the mounting points of the water-cooling plate (3) on the mounting mechanisms (2).