Tubular product spraying frame

By designing a rotatable clamping mechanism and support frame, the problems of uneven spraying and low efficiency of guardrail pipes are solved, stable spraying of pipes of multiple specifications is achieved, and production efficiency and quality are improved.

CN223440179UActive Publication Date: 2025-10-17LUZHOU NAXIANG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422778548.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-17
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing guardrail pipe spraying process has problems such as incomplete spraying, low production efficiency, poor spraying quality, and easy pipe falling. It is also difficult to spray products of multiple specifications at the same time.

Method used

A tubular product spraying stand is designed, which includes a support frame and a clamping mechanism. The clamping mechanism can rotate along the connection of the support frame. Through the cooperation of the clamping mechanism and the clamping spring, pipes of various specifications can be flexibly clamped to realize self-rotation spraying of the pipes.

Benefits of technology

It improves the uniformity and efficiency of spraying, reduces the risk of pipe falling, reduces production costs, has a wider range of applications, and can spray products of various specifications at the same time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tubular product spraying frame, and belongs to the technical field of surface processing of tubular building materials. Comprising a supporting frame and clamping mechanisms, lifting hooks are arranged at the two ends of the supporting frame respectively, the multiple clamping mechanisms are arranged on the supporting frame, in the using process, a pipe to be sprayed is vertically inserted into the clamping mechanisms and clamped by the clamping mechanisms, and the clamping mechanisms can rotate along the connecting positions of the clamping mechanisms and the supporting frame; the clamping mechanism comprises a base, a limiting plate and a clamping rod, the base is rotationally connected with the supporting frame, the limiting plate is fixed to the base, the clamping rod is arranged on the base in a sliding mode, the clamping rod is higher than the fixing plate, and a clamping spring is arranged between the clamping rod and the base; according to the utility model, pipes with different sizes can be positioned, and then the outer parts of the pipes can be sprayed; the spraying device has the effects of being uniform in spraying, high in spraying efficiency and capable of saving raw materials.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a product spraying frame, especially a tubular product spraying frame, and belongs to the technical field of pipe building material surface processing. BACKGROUND

[0002] Guardrails are mainly used for protecting and preventing personal safety and equipment and facilities in occasions such as residences, highways, construction sites, commercial districts and public places; most guardrail profiles adopt pipe products which are very flexible in assembly, and spraying is a necessary process in the production of guardrail profiles. Spraying is to cover a protective layer or a decorative layer on the surface of metal and non-metal to improve the surface ability, enhance the service life, improve the ability of rust resistance and oxidation resistance and decoration.

[0003] When the surface of a guardrail pipe is painted on the market, the guardrail pipe is usually hung on a paint spraying hanging rail through a hook or a wire, the guardrail pipe is sent into a paint spraying room through the hanging rail to form a flow production; however, the contact part between the pipe and the hook is a spraying blind area and is not sprayed, so that the spraying of the guardrail profile is not comprehensive, and workers often need to re-polish and spray locally, which not only increases the production difficulty, reduces the spraying efficiency, but also increases the production cost and affects the spraying quality. Since the pipe swings greatly during spraying, the pipes are easily collided with each other or even fall off, thereby affecting the spraying quality and working efficiency.

[0004] Another way is to place the guardrail pipe horizontally and provide a connecting piece at both ends of the guardrail pipe, which is very troublesome when hanging, and the conveying is not stable when conveying, the guardrail pipe is easily dropped when the hanging rail is suddenly stopped or fails. Or the guardrail pipe to be sprayed is transversely inserted on the supporting rod of the lifting tool, and then sprayed, but when the pipe to be sprayed is long or heavy, the supporting rod of the lifting tool is easily bent or even causes the pipe to fall off. Another way is to vertically insert the guardrail pipe, but the spraying frame for inserting the guardrail pipe is fixed in position, which makes spraying inconvenient; and multiple products of multiple specifications cannot be sprayed at the same time, the production speed is slow, and the spraying efficiency is poor. SUMMARY

[0005] In order to overcome the shortcomings of the prior art, the utility model provides a tubular product spraying frame.

[0006] The technical scheme adopted by the utility model is: a tubular product spraying frame is designed, which comprises a supporting frame and a clamping mechanism, hooks are arranged at both ends of the supporting frame, a plurality of clamping mechanisms are arranged on the supporting frame, when used, the pipe to be sprayed is vertically inserted into the clamping mechanism and clamped by the clamping mechanism, and the clamping mechanism can rotate at the connection with the supporting frame.

[0007] The clamping mechanism comprises a base, a limiting plate and a clamping rod, the base is rotatably connected with the support frame, the limiting plate is fixed on the base, the clamping rod is slidably arranged on the base and is higher than the fixed plate, and a clamping spring is arranged between the clamping rod and the base.

[0008] Further, the support frame comprises a cross beam, a plurality of mounting holes are arranged on the cross beam, the base is mounted in the mounting hole and can rotate in the mounting hole.

[0009] Further, a limiting ring is arranged on the upper side of the mounting hole, a sliding bearing is arranged in the limiting ring, and the base rotates against the sliding bearing.

[0010] Further, the base comprises a rotating shaft and a support top, the rotating shaft is inserted into the mounting hole, a flange plate is arranged at the lower end of the rotating shaft, and the support top is mounted at the upper end of the rotating shaft, the rotating shaft is fixedly connected with the flange plate, and the rotating shaft and the support top are screw-connected.

[0011] Further, the support top is provided with a limiting plate and a clamping rod, the support top is a rectangular tube structure, a slide opening is formed at one end of the upper side of the support top, the limiting plate is fixed at the opposite end of the slide opening, the clamping rod is clamped in the slide opening and can slide along the slide opening, a baffle is arranged at one end of the support top, a clamping spring is arranged between the baffle and the clamping rod, and the clamping spring exerts a force in the opposite direction on the clamping rod when the clamping rod is moved towards the limiting plate.

[0012] Further, a sliding block is arranged at the lower end of the clamping rod, the sliding block is clamped in the inner cavity of the support top, the clamping rod extends out of the slide opening, and the clamping spring is arranged between the baffle and the sliding block; one end of the support top is provided with a baffle at the port of the fixed plate.

[0013] Further, a guide rod matched with the clamping spring is arranged on the baffle, a guide hole is arranged on the sliding block, the guide rod passes through the guide hole, a stroke limiting plate is arranged at one end of the guide rod passing through the guide hole, and the clamping spring is sleeved on the guide rod between the baffle and the sliding block.

[0014] Further, two clamping springs are arranged between the baffle and the sliding block, the two clamping springs are respectively located at the two ends of the sliding block and are hidden in the inner cavity of the support top.

[0015] Further, the limiting plate is a right-angle plate, the clamping rod is a round rod, and the right angle of the limiting plate is arranged opposite to the clamping rod.

[0016] Further, the support frame comprises two cross beams and a plurality of longitudinal beams, the two cross beams are oppositely arranged and fixedly connected through the plurality of longitudinal beams, a plurality of mounting holes are arranged in longitudinal array on the cross beams, the mounting holes on the two cross beams are arranged in staggered mode, and a lifting hook is arranged on each longitudinal beam at two ends of the support frame.

[0017] Compared with the prior art, the utility model has the advantages of:

[0018] The utility model discloses a support frame and the setting of clamping mechanism, and the clamping mechanism is set as the structure that can rotate along with the connecting place of support frame, make pipe material when spraying can also rotate, make spraying more efficient, even, comprehensive. The utility model discloses clamping mechanism through the cooperation of limit board and clamping lever, under the action of clamping spring, can be flexible to clamp a plurality of specifications of pipe material and spray, use more convenient, and the product range is wider. And adopt the mode of vertical pipe material and then spray, make pipe material place more stable, not easy to fall.

[0019] The utility model discloses can place the quantity of pipe material more in disposable, and can place a plurality of specifications of product simultaneously, and pipe material places operation process simple and quick, greatly improve production efficiency, make the operation time shorten, save manual cost. The utility model discloses place pipe material and can rotate through the structure of clamping mechanism connecting place, thereby bring certain convenience to spraying, make more paint reach workpiece even. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description only some embodiments of the utility model, for ordinary skilled person in the art, under the premise of not paying creative labor, still can obtain other drawings according to these drawings.

[0021] Figure 1 It is the schematic view of the utility model axonometric drawing (hidden part clamping mechanism).

[0022] Figure 2 It is the enlarged schematic view of the utility model local A.

[0023] Figure 3 It is the schematic view of the utility model after loading pipe material to be sprayed.

[0024] Figure 4 It is the schematic view of the utility model clamping mechanism axonometric drawing.

[0025] Figure 5 It is the schematic view of the utility model clamping mechanism cross section view.

[0026] In the figure: 1. Support frame; 2. Clamping mechanism; 3. Hook; 4. Base; 5. Limit plate; 6. Clamping rod; 7. Clamping spring; 8. Crossbeam; 9. Limit ring; 10. Sliding bearing; 11. Rotating shaft; 12. Support top; 13. Flange plate; 14. Slide opening; 15. Baffle; 16. Slider; 17. Guide rod; 18. Stroke limiting plate; 19. Longitudinal beam. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0028] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0029] Example 1

[0030] like Figures 1-3 As shown, a tubular product spraying stand includes a support frame 1 and a clamping mechanism 2. Hooks 3 are provided at both ends of the support frame 1. The entire spraying stand is suspended on a spray paint hanging track through the hooks 3. The spraying stand and the product tube to be sprayed thereon are sent into the spray paint room through the hanging track. A plurality of clamping mechanisms 2 are provided on the support frame 1. When in use, the tube to be sprayed is vertically inserted into the clamping mechanism 2 and clamped by the clamping mechanism 2. The clamping mechanism 2 can rotate along the connection with the support frame 1 and can drive the tube to be sprayed thereon to rotate. In this way, when spraying, if the pressure of the spray gun is sufficient, the tube can be sprayed while rotating, and the spraying is more uniform and of higher quality. Of course, if the pressure of the spray gun is insufficient during spraying, the clamping mechanism 2 does not drive the tube to rotate and does not affect the spraying operation of the tube.

[0031] Specifically, the clamping mechanism 2 of this embodiment includes a base 4, a limiting plate 5 and a clamping rod 6. Figures 4-5As shown, the base 4 is rotationally connected with the support frame 1, the limiting plate 5 is welded and fixed on the base 4, the clamping rod 6 is slidingly arranged on the base 4 and is higher than the fixed plate, and the clamping spring 7 is arranged between the clamping rod 6 and the base 4. When installing the pipe to be sprayed, the clamping rod 6 is manually slid so as to be folded with the limiting plate 5, and then the pipe to be sprayed is installed, so that the limiting plate 5 and the clamping rod 6 are inserted into the pipe to be sprayed, at this time, the clamping rod 6 has a resetting tendency under the action of the clamping spring 7, so as to clamp the pipe to be sprayed.

[0032] In addition, when installing the pipe to be sprayed, in addition to manually sliding the clamping rod 6 so as to be folded with the limiting plate 5, the pipe to be sprayed can also be inserted into the rod body part of the clamping rod 6 which is higher than the fixed plate, and then the pipe to be sprayed is pulled to drive the clamping rod 6 to slide towards the limiting plate 5 until the limiting plate 5 can be inserted into the pipe to be sprayed, and then the pipe to be sprayed is controlled to move downward, so as to realize the installation and clamping of the pipe to be sprayed.

[0033] It can be understood that the clamping mechanism 2 described above can clamp pipes of different specifications, and since a plurality of clamping mechanisms 2 are arranged on the support frame 1, the spraying frame provided in the embodiment can simultaneously mount a plurality of products of the same specification or a plurality of products of different specifications.

[0034] Embodiment 2

[0035] The embodiment is further optimization and refinement of the structure of the support frame 1 on the basis of embodiment 1, specifically:

[0036] The support frame 1 comprises a cross beam 8, a plurality of mounting holes are arranged on the cross beam 8, the base 4 is mounted in the mounting hole and can rotate in the mounting hole, and the cross beam 8 can be a common square tube. The structure is simple and easy to realize.

[0037] In the embodiment, a limiting ring 9 is arranged on the upper side of the mounting hole, a sliding bearing 10 is arranged in the limiting ring 9, the base 4 abuts against the sliding bearing 10 to rotate, the resistance when the clamping mechanism 2 rotates at the connection with the support frame 1 is reduced, the product is more easily rotated during the spraying process, and the spraying is uniform.

[0038] Embodiment 3

[0039] The embodiment is further optimization and refinement of the structure of the base 4 on the basis of embodiment 2, specifically:

[0040] The base 4 comprises a rotating shaft 11 and a supporting top 12, the rotating shaft 11 is inserted into the mounting hole, the lower end of the rotating shaft 11 is provided with a flange plate 13, the upper end of the rotating shaft 11 is provided with the supporting top 12, the rotating shaft 11 is fixedly connected with the flange plate 13, and the two can be integrally formed or weldedly connected, the rotating shaft 11 and the supporting top 12 are threadedly connected, so that the clamping mechanism 2 can be disassembled, thereby being convenient for maintenance, replacement, paint cleaning and the like, and in addition, the spraying frame can be disassembled when not in use or during transportation, so that the spraying frame is convenient to store.

[0041] Of course, the rotating shaft 11 and the supporting top 12 can be fixedly connected, and the rotating shaft 11 and the flange plate 13 can be threadedly connected.

[0042] Embodiment 4

[0043] The embodiment is further optimization and refinement of the structure on the supporting top 12 based on the embodiment 3, and specifically,

[0044] The supporting top 12 is provided with a limiting plate 5 and a clamping rod 6, the supporting top 12 is a rectangular tube structure, the upper side of one end of the supporting top 12 is provided with a rectangular slide port 14, the opposite end of the slide port 14 is fixedly provided with the limiting plate 5, the clamping rod 6 is clamped in the slide port 14 and can slide along the slide port 14, one end of the supporting top 12 is provided with a baffle 15, the clamping spring 7 is arranged between the baffle 15 and the clamping rod 6, when the clamping rod 6 is moved to the limiting plate 5, the clamping spring 7 exerts a force in the opposite direction on the clamping rod 6, so that the clamping of the pipe to be sprayed can be realized.

[0045] In the embodiment, the slide block 16 is arranged at the lower end of the clamping rod 6, the slide block 16 is clamped in the inner cavity of the supporting top 12, the clamping rod 6 is fixed on the slide block 16 and extends out of the slide port 14, the slide block 16 is slid to drive the clamping rod 6 to slide, the sliding is more reliable, and the clamping spring 7 and the like are more convenient to arrange, the clamping spring 7 is arranged between the baffle 15 and the slide block 16, for example, the two ends of the clamping spring 7 can be fixedly connected with the baffle 15 and the slide block 16 respectively, and the baffle 15 is arranged at the end port of the supporting top 12.

[0046] Embodiment 5

[0047] The embodiment is further optimization and refinement of the structure on the supporting top 12 based on the embodiment 4, and specifically,

[0048] The baffle 15 is provided with a guide rod 17 matched with the clamping spring 7, the sliding block 16 is provided with a guide hole, the guide rod 17 passes through the guide hole, one end of the guide rod 17 passing through the guide hole is provided with a stroke limiting plate 18 to prevent the sliding block 16 from running out of the support top 12, and the clamping spring 7 is sleeved on the guide rod 17 between the baffle 15 and the sliding block 16, so that the clamping spring 7 can accurately provide a linear spring force to prevent the clamping spring 7 from being transversely bent when the clamping rod 6 slides.

[0049] In the embodiment, two clamping springs 7 are arranged between the baffle 15 and the sliding block 16, and the two clamping springs 7 are respectively located at two ends of the sliding block 16 and are hidden in the inner cavity of the support top 12. Correspondingly, the guide rod 17 is also provided with two guide rods. The two clamping springs 7 make the sliding of the sliding block 16 and the clamping of the clamping rod 6 more reliable.

[0050] Embodiment 6

[0051] The embodiment is further optimization and refinement of the structure of the clamping mechanism 2 based on the embodiment 5, and specifically:

[0052] The limiting plate 5 is a right-angle plate, the clamping rod 6 is a round rod, and the right angle of the limiting plate 5 is arranged opposite to the clamping rod 6. When the pipe to be sprayed is clamped, the limiting plate 5 and the clamping rod 6 are respectively clamped on a pair of opposite angles of the pipe. On the one hand, the pipe can be quickly fixed by limiting the pipe with the right-angle plate, and on the other hand, the diagonal line of the pipe to be sprayed is parallel to the cross beam 8 of the support frame 1 in the initial state. In this case, the pipe to be sprayed can be maximally oriented to the spray gun, improving the spraying efficiency. The pipe is sprayed by setting the spray gun on one side of the pipe, and the spraying is completed twice. In another case, the pipe to be sprayed can be maximally oriented to the spray gun in the initial state, which is more convenient for driving the pipe to rotate during spraying, so that the spraying is completed once, further improving the efficiency.

[0053] Embodiment 7

[0054] The embodiment is further optimization and refinement of the structure of the support frame 1 based on the embodiment 6, and specifically:

[0055] The support frame 1 includes two cross beams 8 and a plurality of longitudinal beams 19. The two cross beams 8 are oppositely arranged and connected and fixed by the plurality of longitudinal beams 19. A plurality of mounting holes are longitudinally arranged on the cross beam 8, and the mounting holes on the two cross beams 8 are staggered, so that the spraying of each other does not affect each other, ensuring that each pipe can be uniformly sprayed. The longitudinal beams 19 at both ends of the support frame 1 are respectively provided with lifting hooks 3, and at least two lifting hooks 3 are arranged on each longitudinal beam 19, which is convenient for stable suspension.

[0056] When the spraying frame and all the pipes on it are sent into the spraying chamber for spraying, of course, one of the cases is that the pipe can easily rotate with the clamping mechanism 2 during the installation of the pipe or the conveying into the spraying chamber, in this case, the requirement that the diagonal line of the pipe is parallel to the crossbeam 8 of the support frame 1 when the pipe is installed does not need to be considered; the other case is that the pipe only rotates under the pressure of the spray gun, so when the pipe is installed, the diagonal line of the pipe is parallel to the crossbeam 8 of the support frame 1 as much as possible, so that the pipe has a larger spraying surface in the initial state of spraying, and has sufficient driving force to drive it to rotate more easily. Of course, if the pipe is particularly small or particularly heavy, it will not rotate under the pressure of the spray gun, so only two times of spraying are needed, and the pipe can be turned over by rotating the clamping mechanism 2 in between. The above is for the case of single-sided spray gun spraying, if double-sided spray gun spraying is adopted, the pipe only needs to be installed to the spraying frame and then sent into the spraying chamber for spraying.

[0057] The utility model greatly promotes the placing quantity of the pipes on the assembly line in unit space, and effectively improves the powder spraying powder rate.

[0058] In addition, in the description of the utility model, unless otherwise specified, the meaning of the terms "multiple", "multiple", "multiple groups" is two or more than two, and the meaning of "several", "several", "several groups" is one or more than one. In the description of the utility model, it is necessary to explain that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "internal", "external" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawing, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are used for description only and cannot be understood as indicating or implying relative importance.

[0059] The specific embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of ordinary skilled persons in the art without departing from the purpose of the utility model.

Claims

1. A tubular product spraying stand, characterized by: It includes a support frame and a clamping mechanism. Hooks are respectively provided at both ends of the support frame. A plurality of clamping mechanisms are provided on the support frame. When in use, the pipe to be sprayed is vertically inserted into the clamping mechanism and clamped by the clamping mechanism. The clamping mechanism can rotate along the connection with the support frame. The clamping mechanism includes a base, a limit plate and a clamping rod. The base is rotatably connected to the support frame, the limit plate is fixed on the base, the clamping rod is slidably set on the base, and the clamping rod is higher than the fixed plate. A clamping spring is set between the clamping rod and the base.

2. The tubular product spraying stand according to claim 1, characterized in that: The support frame includes a crossbeam, a plurality of mounting holes are provided on the crossbeam, and the base is installed in the mounting holes and can rotate in the mounting holes.

3. The tubular product spraying stand according to claim 2, characterized in that: A limiting ring is provided on the upper side of the mounting hole, a sliding bearing is provided inside the limiting ring, and the base is rotated against the sliding bearing.

4. The tubular product spraying stand according to claim 3, characterized in that: The base includes a rotating shaft and a supporting top. The rotating shaft is inserted into the mounting hole. A flange plate is provided at the lower end of the rotating shaft, and the supporting top is installed at the upper end. The rotating shaft is fixedly connected to the flange plate, and the rotating shaft and the supporting top are threadedly connected.

5. The tubular product spraying stand according to claim 4, characterized in that: A limit plate and a clamping rod are provided on the support top. The support top is a rectangular tube structure, and a slide opening is opened at one end of its upper side. The limit plate is fixed at the opposite end of the slide opening. The clamping rod is stuck in the slide opening and can slide along the slide opening. A baffle is provided at one end of the support top, and a clamping spring is provided between the baffle and the clamping rod. When the clamping rod is moved toward the limit plate, the clamping spring applies a force in the opposite direction to the clamping rod.

6. The tubular product spraying stand according to claim 5, characterized in that: A slider is provided at the lower end of the clamping rod, the slider is clamped in the inner cavity of the support top, the clamping rod extends out from the slideway mouth, and the clamping spring is provided between the baffle and the slider; a baffle is provided at one end port of the fixed plate of the support top.

7. The tubular product spraying stand according to claim 6, characterized in that: The baffle is provided with a guide rod matching the clamping spring, the slider is provided with a guide hole, the guide rod passes through the guide hole, and a stroke limiting plate is provided at one end of the guide rod passing through the guide hole, and the clamping spring is sleeved on the guide rod body between the baffle and the slider.

8. The tubular product spraying stand according to claim 7, characterized in that: Two clamping springs are arranged between the baffle and the slider. The two clamping springs are respectively located at the two ends of the slider and are hidden in the inner cavity of the supporting top.

9. The tubular product spraying stand according to claim 8, characterized in that: The limiting plate is a right-angle plate, the clamping rod is a round rod, and the right angle of the limiting plate is arranged opposite to the clamping rod.

10. The tubular product spraying stand according to claim 9, characterized in that: The support frame includes two cross beams and multiple longitudinal beams. The two cross beams are arranged opposite to each other and are connected and fixed by multiple longitudinal beams. Multiple mounting holes are arranged in a longitudinal array on the cross beams, and the mounting holes on the two cross beams are staggered. Hooks are respectively arranged on the longitudinal beams at both ends of the support frame, and at least two hooks are arranged on the longitudinal beam at each end.