Tapered gasket detection mechanism

By designing a conical gasket detection mechanism, the problems of optical detection equipment being sensitive to the environment and poor adaptability of the mechanical platform are solved, and efficient and flexible gasket detection and automatic removal are achieved, thereby improving detection efficiency and adaptability.

CN223440482UActive Publication Date: 2025-10-17SHANGHAI SHANGDIAN WASHER CO LTD
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Patent Information

Application Number
CN202422844229.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-17
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing optical inspection equipment is sensitive to environmental conditions, the movement of the gasket affects the inspection effect, the single-function mechanical testing platform is difficult to adapt to gaskets of different models and specifications, and the replacement and adjustment of the production line is cumbersome, resulting in low inspection efficiency and poor adaptability.

Method used

A conical gasket detection mechanism is designed, which includes a gasket conveyor belt, a sorting mechanism, a pushing mechanism, a graphic recognition device and an adjustment mechanism. The sorting mechanism corrects the gasket position, the pushing mechanism removes damaged gaskets, the graphic recognition device automatically detects, and the adjustment mechanism adapts to different models and specifications, thereby improving detection efficiency and adaptability.

Benefits of technology

It realizes gasket position correction, reduces detection errors, automatically removes damaged gaskets, improves detection efficiency and adaptability, simplifies production line adjustments, and improves work efficiency and device practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conical gasket detection mechanism, and belongs to the technical field of conical gasket detection, and the conical gasket detection mechanism comprises a gasket conveying belt, the two sides of the gasket conveying belt are each provided with a connecting plate, and an arrangement mechanism is arranged above one side of the gasket conveying belt and comprises two groups of fixing blocks, a mounting plate, a double-thread lead screw and a connecting rod. The mounting plate is located between the two sets of fixing blocks, a double-thread lead screw is mounted in the mounting plate, two sets of connecting rods are mounted outside the double-thread lead screw, arranging contact blocks are mounted below the two sets of connecting rods, the arranging contact blocks comprise a first contact block and two sets of second contact blocks, and the two sets of second contact blocks are located at the two ends of the first contact block and hinged to each other; the detection efficiency of the gasket is effectively improved during use, the influence of the position of the gasket on detection is reduced, the damaged gasket can be automatically removed, and the working efficiency is improved. And the practicability of the device is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of conical washer detection, and particularly relates to a conical washer detection mechanism. BACKGROUND

[0002] With the increasing requirement of modern manufacturing industry for product quality, the traditional manual detection method has been difficult to meet the efficient and accurate quality control demand. Especially in the production process of some precision parts, such as conical washers and the like, manual visual inspection is not only inefficient but also easily interfered by subjective factors to cause the increased missed detection rate. In order to overcome these limitations, in recent years, the automatic detection equipment has been widely applied and developed, and through the introduction of sensor technology and image processing system, high-precision and high-speed product quality monitoring is realized

[0003] In use, the prior art is extremely sensitive to environmental conditions, and the moving position of the gasket has a great influence on the detection effect. The single-function mechanical test platform lacks the ability to adapt to different types and specifications of gaskets, and the adjustment is complicated and time-consuming when changing the production line, which is not conducive to rapid conversion of processing varieties. CONTENT OF THE UTILITY MODEL

[0004] In view of the deficiencies of the prior art, the present application provides a conical washer detection mechanism, which overcomes the deficiencies of the prior art, and aims to solve the problem that the prior art is extremely sensitive to environmental conditions, and the moving position of the gasket has a great influence on the detection effect. The single-function mechanical test platform lacks the ability to adapt to different types and specifications of gaskets, and the adjustment is complicated and time-consuming when changing the production line, which is not conducive to rapid conversion of processing varieties.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a conical washer detection mechanism, comprising a gasket conveying belt, both sides of the gasket conveying belt are provided with connecting plates, an arrangement mechanism is arranged above one side of the gasket conveying belt, the arrangement mechanism comprises two groups of fixing blocks, a mounting plate, a double-threaded screw rod and connecting rods, the mounting plate is located between the two groups of fixing blocks, the double-threaded screw rod is installed in the mounting plate, the double-threaded screw rod is provided with two groups of connecting rods outside, the arrangement mechanism is provided with arrangement contact blocks below the two groups of connecting rods, the arrangement contact blocks comprise a contact block one and two groups of contact block twos, the two groups of contact block twos are located at both ends of the contact block one and are hingedly connected to each other, one group of connecting plates is provided with a pattern recognition device above, the other group of connecting plates is provided with a pushing mechanism above, the pushing mechanism comprises a mounting block, a driving telescopic rod and a pushing plate, the driving telescopic rod is installed on one side of the mounting block, and the telescopic end of the driving telescopic rod is provided with a pushing plate.

[0006] By adopting the technical scheme, when in use, the staff places the gaskets above the gasket conveying belt, the arrangement mechanism can correct the position of the gaskets, prevent the angle of the gaskets from deviating in the position of the gasket conveying belt, reduce the possibility of errors generated by the pattern recognition device during detection, the double-threaded screw rod can enable the staff to effectively adjust the positions of the two groups of arrangement contact blocks, the contact block one and the contact block two can enable the staff to more flexibly adjust the position of the gaskets, and the pushing mechanism can timely remove the damaged gaskets when in use, so that the gasket detection efficiency can be effectively improved, the influence of the position of the gaskets on detection is reduced, and the damaged gaskets can be automatically removed, thereby improving the work efficiency and the practicability of the device.

[0007] As a preferred technical scheme of the present application, the upper part of the two groups of connecting plates is provided with an adjusting mechanism, the adjusting mechanism comprises a fixed plate and a moving rod, the moving rod penetrates the inside of the fixed plate, and the bottom of one end of the moving rod is provided with an arrangement contact block.

[0008] By adopting the technical scheme, the length of the two groups of limiting blocks can be changed to flexibly adjust the positions of the two groups of arrangement contact blocks when in use, so that the gaskets can be more conveniently fed into the next process.

[0009] As a preferred technical scheme of the present application, the pattern recognition device comprises an L-shaped plate, a rotating screw rod and a threaded block, the inside of the L-shaped plate is provided with the rotating screw rod, the outside of the rotating screw rod is provided with the threaded block, and the bottom of the threaded block is provided with an identifier.

[0010] By adopting the technical scheme, the position of the identifier can be changed to adapt to the position of the gaskets when in use, so that the detection of the gaskets can be more flexibly realized, and the practicability of the device is improved.

[0011] As a preferred technical scheme of the present application, one side of the two groups of connecting plates is provided with a side guard plate, and the two groups of side guard plates are located outside the gasket conveying belt.

[0012] By adopting the technical scheme, the side guard plate can protect the gasket conveying belt, prevent the gaskets above the gasket conveying belt from falling outside, and improve the stability of the device in operation.

[0013] As a preferred technical scheme of the present application, the upper part of the connecting plate is provided with a control panel, and the control panel is electrically connected with the gasket conveying belt, the identifier and the pushing mechanism.

[0014] By adopting the technical scheme, the control panel is arranged, so that the staff can conveniently and effectively control the device in use, and the practicability of the device is effectively improved.

[0015] As a preferred technical scheme of the present application, a collecting box is arranged above one group of the connecting plates, a collecting groove is arranged in the collecting box, and the collecting box is arranged at a position corresponding to the position of the pushing mechanism.

[0016] By adopting the technical scheme, the collecting box is arranged, so that the damaged gaskets can be conveniently collected in use, the working steps of the workers are reduced, and the working efficiency is improved.

[0017] As a preferred technical scheme of the present application, a bearing table is arranged at the bottom of the gasket conveying belt, four groups of supporting legs are arranged at the bottom of the bearing table, and universal wheels are arranged at the bottom of the four groups of supporting legs.

[0018] By adopting the technical scheme, the bearing table is arranged, so that the gasket conveying belt can be better supported, the universal wheels are arranged, so that the staff can conveniently and labor-savingly move the device, and the practicability of the device is improved.

[0019] As a preferred technical scheme of the present application, a plurality of displacement detectors are arranged at the inner side of the side guard plate, and the plurality of displacement detectors are electrically connected with the control panel.

[0020] By adopting the technical scheme, the displacement detectors are arranged, so that the moving speed and position of the gaskets can be accurately controlled in use, and the stability of the device is improved.

[0021] Advantages of the present application:

[0022] 1. The gasket conveying belt is arranged, so that the staff can place the gaskets above the gasket conveying belt in use, the arrangement of the arrangement mechanism can correct the position of the gaskets, prevent the angle of the position of the gaskets on the gasket conveying belt from deviating, reduce the possibility of errors of the pattern recognition device in detection, the double-threaded screw rod can effectively adjust the positions of the two arrangement contact blocks, the contact block one and the contact block two can enable the staff to more flexibly adjust the position of the gaskets, the pushing mechanism can timely remove the damaged gaskets in use, so that the detection efficiency of the gaskets can be effectively improved, the influence of the position of the gaskets on detection is reduced, the damaged gaskets can be automatically removed, the working efficiency is improved, and the practicability of the device is improved.

[0023] 2. By setting the adjusting mechanism, in use, flexible position adjustment of the two groups of arranging contact blocks can be realized by changing the length of the two groups of limiting blocks, so that the gaskets are more convenient when entering the next process. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0025] Figure 2 It is a schematic diagram of the overall structure of the arranging mechanism of the present application;

[0026] Figure 3 It is a schematic diagram of the structure of the pushing mechanism of the present application;

[0027] Figure 4 It is a schematic diagram of the structure of the pattern recognition device of the present application.

[0028] In the figure: 1, gasket conveying belt; 101, side guard; 102, displacement detector; 103, connecting plate; 2, arranging mechanism; 201, fixed block; 202, mounting plate; 203, double-thread screw rod; 204, connecting rod; 3, pushing mechanism; 301, mounting block; 302, driving telescopic rod; 303, pushing plate; 4, arranging contact block; 401, contact block one; 402, contact block two; 5, adjusting mechanism; 501, fixed plate; 502, moving rod; 503, limiting block; 6, pattern recognition device; 601, L-shaped plate; 602, rotating screw; 603, threaded block; 604, recognizer; 7, bearing table; 701, support leg; 702, universal wheel; 8, control panel; 9, collection box; 901, collection groove. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0030] REFERENCE Figures 1-4A kind of conical washer detection mechanism, including gasket conveyor 1, connecting plate 103 is installed on both sides of gasket conveyor 1, arranging mechanism 2 is arranged on the side of gasket conveyor 1, arranging mechanism 2 includes two groups of fixed blocks 201, mounting plate 202, double-threaded screw rod 203 and connecting rod 204, mounting plate 202 is between two groups of fixed blocks 201, double-threaded screw rod 203 is installed in the inside of mounting plate 202, two groups of connecting rod 204 are installed on the outside of double-threaded screw rod 203, arranging contact block 4 is installed below two groups of connecting rod 204, arranging contact block 4 includes contact block one 401 and two groups of contact block two 402, two groups of contact block two 402 are located at both ends of contact block one 401 and are hinged to each other, the top of one group of connecting plate 103 is installed with pattern recognition device 6, the top of another group of connecting plate 103 is installed with push mechanism 3, push mechanism 3 includes mounting block 301, drive telescopic rod 302 and push plate 303, drive telescopic rod 302 is installed on the side of mounting block 301, and push plate 303 is installed at the telescopic end of drive telescopic rod 302.Pattern recognition device 6 includes L-shaped plate 601, rotating screw 602 and screw block 603, rotating screw 602 is installed in the inside of L-shaped plate 601, screw block 603 is installed on the outside of rotating screw 602, and recognizer 604 is installed on the bottom of screw block 603.

[0031] By setting gasket conveyor 1, in use, staff places gasket on the top of gasket conveyor 1, arranging mechanism 2 can be corrected the position of gasket, prevent the angle of gasket from deviating in the position of gasket conveyor 1, reduce the possibility of error when pattern recognition device 6 detects, double-threaded screw rod 203 can be effectively adjusted the position of two groups of arranging contact block 4, contact block one 401 and contact block two 402 can make staff more flexible to adjust the position of gasket, push mechanism 3 can timely remove damaged gasket in use, so that the setting can effectively improve the detection efficiency of gasket, reduce the influence of gasket position on detection, and can automatically remove damaged gasket, improve work efficiency.Improve the practicability of the device.By setting pattern recognition device 6, in use, the position of recognizer 604 can be changed to adapt to the position of gasket, which can more flexibly realize the detection of gasket, improve the practicability of the device.

[0032] Refer to Figure 1The upper side of the connecting plate 103 is provided with an adjusting mechanism 5, the adjusting mechanism 5 comprises a fixed plate 501 and a moving rod 502, the moving rod 502 penetrates the inside of the fixed plate 501, and the bottom of one end of the moving rod 502 is provided with a sorting contact block 4; one side of the connecting plate 103 is provided with a side guard plate 101, and the side guard plate 101 is located outside the gasket conveying belt 1; the upper side of the connecting plate 103 is provided with a collecting box 9, the inside of the collecting box 9 is provided with a collecting groove 901, and the position of the collecting box 9 corresponds to the position of the pushing mechanism 3; by arranging the adjusting mechanism 5, the length of the two limiting blocks 503 can be changed to realize flexible position adjustment of the two sorting contact blocks 4 during use, so that the gasket is more convenient to enter the next process; by arranging the side guard plate 101, the gasket conveying belt 1 can be protected, so that foreign matters or gaskets on the gasket conveying belt 1 cannot fall outside, and the stability of the device is improved; by arranging the collecting box 9, the damaged gaskets can be collected more conveniently during use, the working steps of workers are reduced, and the work efficiency is improved.

[0033] Referring to Figure 1 The upper side of the connecting plate 103 is provided with a control panel 8, and the control panel 8 is electrically connected with the gasket conveying belt 1, the identifier 604 and the pushing mechanism 3; by arranging the control panel 8, the worker can control the device more conveniently during use, and the practicability of the device is improved; the bottom of the gasket conveying belt 1 is provided with a bearing table 7, the bottom of the bearing table 7 is provided with four supporting legs 701, and the bottom of each supporting leg 701 is provided with a universal wheel 702; by arranging the bearing table 7, the gasket conveying belt 1 can be better supported, the universal wheel 702 can make the worker move the device more conveniently and labor-savingly, and the practicability of the device is improved; the inner side of the side guard plate 101 is provided with a plurality of displacement detectors 102, and the displacement detectors 102 are electrically connected with the control panel 8; by arranging the displacement detector 102, the moving speed and position of the gasket can be accurately controlled during use, and the stability of the device is improved.

[0034] Working principle: through the setting of the gasket conveying belt 1, in use, the staff will put the gasket on the gasket conveying belt 1, the setting of the arrangement mechanism 2 can correct the position of the gasket, prevent the gasket from deviating from the position of the gasket conveying belt 1, reduce the possibility of error of the graphic recognition device 6 in detection, the setting of the double thread screw rod 203 can make the staff effectively adjust the position of the two groups of arrangement contact blocks 4, the setting of the contact block one 401 and the contact block two 402 can make the staff more flexible to adjust the position of the gasket, the setting of the pushing mechanism 3 can timely remove the damaged gasket in use, which can effectively improve the detection efficiency of the gasket, reduce the influence of the position of the gasket on detection, and automatically remove the damaged gasket, improve the work efficiency. The practicability of the device is improved, the adjusting mechanism 5 is set, in use, the length of the two groups of limiting blocks 503 can be changed to realize flexible position adjustment of the two groups of arrangement contact blocks 4, which can make the gasket more convenient in the next process;

[0035] The graphic recognition device 6 is set, in use, the position of the recognizer 604 can be changed to adapt to the position of the gasket, and the detection of the gasket can be more flexible, which improves the practicability of the device, and the side guard plate 101 is set to protect the gasket conveying belt 1, prevent the gasket on the gasket conveying belt 1 from falling outside, and improve the stability of the device;

[0036] At the same time, the control panel 8 is set, in use, the staff can more conveniently control it, which effectively improves the practicability of the device;

[0037] In addition, the collection box 9 is set, in use, the collection of damaged gaskets can be more conveniently realized, the work steps of workers are reduced, and the work efficiency is improved; the bearing table 7 is set to realize better support effect of the gasket conveying belt 1, the universal wheel 702 can make the staff more convenient and labor-saving when moving the device, and the practicability of the device is improved; the displacement detector 102 is set, in use, the moving speed and position of the gasket can be accurately controlled, and the stability of the device is improved.

[0038] The above is only the preferred embodiment of the present application and does not limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement of part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A conical gasket detection mechanism, comprising a gasket conveyor belt (1), characterized in that: Connecting plates (103) are installed on both sides of the gasket conveyor belt (1). A sorting mechanism (2) is provided above one side of the gasket conveyor belt (1). The sorting mechanism (2) comprises two groups of fixed blocks (201), a mounting plate (202), a double-threaded screw rod (203) and a connecting rod (204). The mounting plate (202) is located between the two groups of fixed blocks (201). The double-threaded screw rod (203) is installed inside the mounting plate (202). Two groups of connecting rods (204) are installed outside the double-threaded screw rod (203). A sorting contact block (4) is installed below the two groups of connecting rods (204). The arrangement contact block (4) comprises a contact block 1 (401) and two groups of contact blocks 2 (402), wherein the two groups of contact blocks 2 (402) are both located at both ends of the contact block 1 (401) and are hinged to each other, wherein a graphic recognition device (6) is installed above the connecting plate (103) of one group, and a pushing mechanism (3) is installed above the connecting plate (103) of the other group, wherein the pushing mechanism (3) comprises a mounting block (301), a driving telescopic rod (302) and a pushing plate (303), wherein the driving telescopic rod (302) is installed on one side of the mounting block (301), and the pushing plate (303) is installed at the telescopic end of the driving telescopic rod (302).

2. A conical washer detection mechanism according to claim 1, characterized in that: An adjustment mechanism (5) is installed above both groups of the connecting plates (103). The adjustment mechanism (5) comprises a fixed plate (501) and a movable rod (502). The movable rod (502) passes through the interior of the fixed plate (501). An arranging contact block (4) is installed at the bottom of one end of the movable rod (502).

3. A conical washer detection mechanism according to claim 1, characterized in that: The graphic recognition device (6) comprises an L-shaped plate (601), a rotating screw (602) and a threaded block (603); the rotating screw (602) is installed inside the L-shaped plate (601); the threaded block (603) is installed outside the rotating screw (602); and an identifier (604) is installed at the bottom of the threaded block (603).

4. A conical washer detection mechanism according to claim 1, characterized in that: One side of each of the two groups of connecting plates (103) is provided with a side guard plate (101), and both groups of the side guard plates (101) are located outside the gasket conveyor belt (1).

5. The conical washer detection mechanism according to claim 1, characterized in that: A control panel (8) is installed above the connecting plate (103), and the control panel (8) is electrically connected to the gasket conveyor belt (1), the identifier (604) and the pushing mechanism (3).

6. A conical washer detection mechanism according to claim 1, characterized in that: A collection box (9) is installed above one of the groups of connecting plates (103), a collection slot (901) is provided inside the collection box (9), and the position of the collection box (9) is arranged corresponding to the position of the pushing mechanism (3).

7. The conical washer detection mechanism according to claim 1, characterized in that: A bearing platform (7) is installed at the bottom of the gasket conveyor belt (1), four groups of supporting legs (701) are installed at the bottom of the bearing platform (7), and universal wheels (702) are installed at the bottoms of the four groups of supporting legs (701).

8. The conical washer detection mechanism according to claim 4, characterized in that: Multiple groups of displacement detectors (102) are installed on the inner side of the side guard plate (101), and the multiple groups of displacement detectors (102) are electrically connected to the control panel (8).