Pneumatic automatic waste cleaning device for forging and punching
By designing a pneumatic automatic waste removal device for forging and punching, which utilizes components such as hydraulic cylinders and sliders to achieve automatic clamping and recycling of waste materials, the problem of high risk of waste material transfer during metal processing is solved, improving safety and the applicability of the device.
Patent Information
- Application Number
- CN202422881715.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing stamping equipment poses a high risk of waste transfer due to metal heating during metal processing, reducing the practicality and safety of the equipment.
A pneumatic automatic waste removal device for forging and punching was designed. Through the combination of hydraulic cylinder, slider, arc clamping plate and motor, the waste material is automatically clamped and recycled. Combined with the adjustment of limit plate and slide, it can adapt to the installation of molds of different specifications.
It improves the safety and automation of the processing, expands the scope of application of the equipment, and reduces production and maintenance costs.
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Figure CN223441012U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to workpiece processing device technical field, especially relates to forging punching pneumatic automatic waste cleaning device. BACKGROUND
[0002] Punching processing is the production technology that the plate is directly subjected to deformation force and deformed in a die to obtain product parts of certain shape, size and performance by the power of conventional or special punching equipment.
[0003] The existing punching processing mode can play the effect of automatic processing, but the metal material contains extremely high heat during the processing process because the metal is heated to a state of strong plasticity for punching, which increases the risk of waste during manual transfer, thereby reducing the practicability and safety of the existing punching device, therefore, the forging punching pneumatic automatic waste cleaning device is provided to meet the needs. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is to provide a forging punching pneumatic automatic waste cleaning device to solve the problems in the above background technology.
[0005] To solve the above technical problems, the utility model provides the following technical scheme:
[0006] The forging punching pneumatic automatic waste cleaning device comprises a base, a fixed frame is fixedly arranged at the top of the base, a hydraulic cylinder is fixedly arranged at the top of the fixed frame, a first punching die is fixedly arranged on the output shaft of the hydraulic cylinder, a fixed plate is fixedly arranged on the outer wall of the base, a discharging groove is formed in the top of the fixed plate, a first motor is fixedly arranged on the outer wall of the fixed plate, a second screw rod is fixedly arranged on the output shaft of the first motor, a sliding block is threadedly connected to the outer wall of the second screw rod, a rotating rod is rotatably connected to the top of the sliding block, a limiting plate is rotatably connected to the top end of the rotating rod, a second motor is fixedly arranged on the outer wall of the base, a limiting groove is formed in the top of the base, a second sliding seat is slidably connected to the inner wall of the limiting groove, a third motor and a fixed rod are fixedly arranged on the outer wall of the second sliding seat, a first screw rod is fixedly arranged on the output shaft of the third motor, a first sliding seat is threadedly connected to the outer wall of the first screw rod, a connecting rod is rotatably connected to the middle part of the first sliding seat, an arc-shaped clamping plate is rotatably connected to the end of the connecting rod, and a second punching die is arranged on the top of the base.
[0007] Limiting holes are formed in the middle part of the limiting plate, and the center points of the limiting holes correspond to the center points of the first punching die and the second punching die, and the specifications of the first sliding seat are 5cm, 8cm, 10cm and 15cm respectively.
[0008] The output shaft of the second motor is fixedly provided with a double-threaded rod, and the outer wall of the sliding block is provided with a through hole, and the inner wall of the through hole is threadedly connected with the outer wall of the double-threaded rod.
[0009] The inner wall of the limiting groove is slidably connected with the outer wall of the sliding block, and the sliding block is made of galvanized iron metal.
[0010] The top of the second sliding seat is provided with a short groove, and the inner wall of the short groove is slidably connected with the outer wall of the first sliding seat.
[0011] The end of the fixed rod is fixedly provided with a limiting block, the top of the limiting block is fixedly provided with a limiting rod, and the outer wall of the limiting rod is rotatably connected with the outer wall of the arc-shaped clamping plate.
[0012] Compared with the prior art, the utility model has at least the following beneficial effects:
[0013] 1、The above scheme is provided with the base, the fixed frame, the hydraulic cylinder, the first punch, the arc-shaped clamping plate, the discharge groove, the first motor and the third motor structure, so that the user can make the arc-shaped clamping plate close to the metal material after the metal material is punched in the operation process, so that the arc-shaped clamping plate clamps the waste after closing, so that the waste is automatically recycled when moving to the discharge groove, and the effect of automatically cleaning the waste is realized, and the safety of the user in the operation process is improved.
[0014] 2、The above scheme is provided with the second motor, the sliding block, the second punch, the rotating rod structure, so that the user can make the sliding block move and make the rotating rod drive the limiting plate to ascend and descend through the operation of the second motor in the use process, so as to adjust the distance between the limiting plate and the base, so as to facilitate the user to install the second punch of different specifications, and the use range of the device is improved. DRAWINGS
[0015] The drawings incorporated herein and forming part of the specification illustrate embodiments of the present disclosure and, together with the specification, further serve to explain the principles of the present disclosure and to enable one skilled in the relevant art to make and use the present disclosure.
[0016] Figure 1 It is a three-dimensional structure schematic view of the forging punching pneumatic automatic waste cleaning device.
[0017] Figure 2 It is a side view structure schematic view of the forging punching pneumatic automatic waste cleaning device.
[0018] Figure 3 It is a base structure schematic view of the forging punching pneumatic automatic waste cleaning device.
[0019] Figure 4 This is a schematic diagram of the cleaning clamp structure of the pneumatic automatic waste removal device for forging and punching;
[0020] Figure 5 This is a schematic diagram of the structure of the first motor of the pneumatic automatic waste removal device for forging and punching.
[0021] [Reference Signs]
[0022] 1. Base; 2. Fixed frame; 3. Hydraulic cylinder; 4. First stamping die; 5. Fixed plate; 6. First motor; 7. Limit plate; 8. Rotating rod; 9. Second motor; 10. Limit groove; 11. Slider; 12. Second stamping die; 13. Arc clamping plate; 14. Third motor; 15. First screw; 16. First slide; 17. Connecting rod; 18. Fixed rod; 19. Second slide; 20. Second screw; 21. Discharge chute.
[0023] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION
[0024] The following describes the pneumatic automatic waste removal device for forging and punching provided by the present invention in detail, with reference to the accompanying drawings and specific embodiments. It is also noted that, to provide a more detailed description, the following embodiments are listed as optimal and preferred embodiments, and those skilled in the art may also adopt other alternative implementations. Furthermore, the accompanying drawings are intended only to provide a more detailed description of the embodiments and are not intended to limit the present invention to a specific extent.
[0025] It should be noted that references in the specification to "one embodiment," "an embodiment," "exemplary embodiments," "some embodiments," etc. indicate that the described embodiments may include specific features, structures, or characteristics, but not necessarily every embodiment will include such specific features, structures, or characteristics. Furthermore, when specific features, structures, or characteristics are described in conjunction with an embodiment, it is within the knowledge of persons skilled in the relevant art to implement such features, structures, or characteristics in conjunction with other embodiments (whether or not explicitly described).
[0026] like Figure 1 and Figure 2The utility model discloses an embodiment provides a forging punching pneumatic automatic waste cleaning device, include: base 1, the top fixed assembly of base 1 is equipped with fixed frame 2, the top fixed assembly of fixed frame 2 is equipped with hydraulic cylinder 3, the output shaft fixed assembly of hydraulic cylinder 3 is equipped with first punch die 4, the outer wall fixed assembly of base 1 is equipped with fixed plate 5, and the top of fixed plate 5 is equipped with the discharge groove 21, and the outer wall fixed assembly of fixed plate 5 is equipped with first motor 6, and the output shaft fixed assembly of first motor 6 is equipped with second screw rod 20, and the outer wall screw connection of second screw rod 20 has sliding block 11, and the top rotation of sliding block 11 is connected with rotating rod 8, and the top end rotation of rotating rod 8 is connected with limit plate 7, and the outer wall fixed assembly of base 1 is equipped with second motor 9, and the top of base 1 is equipped with limit groove 10, and the inner wall sliding connection of limit groove 10 has second sliding seat 19, and the outer wall fixed assembly of second sliding seat 19 is equipped with third motor 14 and fixed rod 18 respectively, and the output shaft fixed assembly of third motor 14 is equipped with first screw rod 15, and the outer wall screw connection of first screw rod 15 has first sliding seat 16, and the middle rotation of first sliding seat 16 is connected with connecting rod 17, and the end rotation of connecting rod 17 is connected with arc clamping plate 13, and the top of base 1 is equipped with second punch die 12, through the fixed assembly of base 1, fixed frame 2, hydraulic cylinder 3, first punch die 4, fixed plate 5, first motor 6, third motor 14, first screw rod 15, first sliding seat 16, connecting rod 17, fixed rod 18, second sliding seat 19 structure, so that the device in the operation process, user utilizes the extension of hydraulic cylinder 3 output shaft to carry out the punch to molten metal, can through the movement of second sliding seat 19 and the unfolding of arc clamping plate 13 to make arc clamping plate 13 can carry out clamping operation to the remaining waste, to realize the effect of automatic cleaning waste, and then improve the automation of the device.
[0027] As Figure 1 And Figure 4 The middle of limit plate 7 is equipped with limit hole, and the center point of limit hole corresponds to the center point position of first punch die 4 and second punch die 12, and the specification of first sliding seat 16 is 5cm, 8cm, 10cm and 15cm respectively, through the limit hole and the structure of first punch die 4 and second punch die 12, in the extension process of hydraulic cylinder 3 output shaft, the movement track of first punch die 4 is limited by the limit hole on limit plate 7, and the vertical movement of first punch die 4 is ensured by the limit of hydraulic cylinder 3 output shaft, so that the deviation of first punch die 4 is avoided, and the stability of first punch die 4 is improved.
[0028] As Figure 2 And Figure 3As shown, the output shaft of the second motor 9 is fixedly equipped with a double-threaded rod, the outer wall of the slider 11 is provided with a through hole, and the inner wall of the through hole is threadedly connected to the outer wall of the double-threaded rod. Through the double-threaded rod and through-hole structure, the double-threaded rod can drive the slider 11 to move along the inner wall of the limit groove 10 when rotating, so that the distance between the two sliders 11 is adjusted, thereby ensuring that the distance between the limit plate 7 and the base 1 is also adjusted, and then it is convenient for the user to place second stamping dies 12 of different sizes on the base 1 to perform stamping operations on workpieces of different specifications, thereby improving the practicality of the device.
[0029] like Figure 2 and Figure 3 As shown, the inner wall of the limit groove 10 is slidably connected to the outer wall of the slider 11, and the slider 11 is made of galvanized iron metal. The galvanized iron metal has the characteristics of hardness and wear resistance, which can effectively reduce the wear of the slider 11 during operation, thereby extending the service life of the slider 11. At the same time, the galvanized iron metal also has the characteristic of low cost, thereby reducing the production and maintenance costs of the device.
[0030] like Figure 4 and Figure 5 As shown, a short groove is provided on the top of the second slide 19, and the inner wall of the short groove is slidably connected to the outer wall of the first slide 16. Through the short groove structure, the movement of the first slide 16 is utilized to enable the connecting rod 17 to drive the arc-shaped clamping plate 13 to open or close, thereby ensuring that the arc-shaped clamping plate 13 can clamp and transfer and release the waste, thereby facilitating user operation and further improving the practicality of the device.
[0031] like Figure 4 and Figure 5 As shown, the end of the fixed rod 18 is fixedly assembled with a limit block, the top of the limit block is fixedly assembled with a limit rod, and the outer wall of the limit rod is rotatably connected to the outer wall of the arc-shaped splint 13. Through the set limit rod and limit block structure, the cooperation of the limit block and the fixed rod 18 can ensure that the second slide 19 can drive the arc-shaped splint 13 to move together, so that the user can remove the arc-shaped splint 13 to facilitate the user to transfer the waste, and release the waste from the discharge trough 21 to facilitate the user to recycle the waste, thereby improving the user's working efficiency.
[0032] The technical scheme provided by the utility model discloses, when working, first, the user assembles the device, then the second motor 9 is operated to make the slider 11 move to adjust the distance between the limiting plate 7 and the base 1, then the second stamping die 12 is installed on the base 1, when starting stamping, the metal material softened by heating can be transported to the arc-shaped clamping plate 13 through the assembly line metal guide plate, the arc-shaped clamping plate 13 is opened to clamp the metal material, then the arc-shaped clamping plate 13 is moved to the second stamping die 12 through the operation of the first motor 6, the metal material can be placed on the second stamping die 12, then the first stamping die 4 is operated to stamp the material through the extension of the output shaft of the hydraulic cylinder 3, after stamping, the arc-shaped clamping plate 13 clamps the waste material through the above-mentioned synchronous steps to transfer the waste material, and when adjusting the distance between the limiting plate 7 and the base 1 to install the second stamping die 12 of different specifications, the arc-shaped clamping plate 13 can also complete the transfer operation of the material and the waste material through replacing the first slide 16 of different specifications.
[0033] The utility model covers any alternative, modification, equivalent method and scheme made on the essence and range of the utility model. In order to make the public have the thorough understanding of the utility model, the specific details have been explained in the above preferred embodiment of the utility model, and the utility model can also be completely understood without the description of these details for the person skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the utility model, the well-known method, process, flow, element and circuit etc. have not been explained in detail.
[0034] Those skilled in the art can understand that all or part of the steps of the above-mentioned embodiment methods can be completed by instructing the relevant hardware through programs, and the programs can be stored in computer readable storage medium, such as ROM / RAM, magnetic disc, optical disc and the like.
[0035] The above-mentioned is only the preferred implementation mode of the utility model, and it should be pointed out that, for ordinary skilled person in the art, on the premise of not departing from the principle of the utility model, a plurality of improvements and refinements can also be made, and these improvements and refinements should also be regarded as the protection range of the utility model.
Claims
1. Forging punching pneumatic automatic waste removal device, characterized by: include: A base (1), wherein the top of the base (1) is fixedly equipped with a fixing frame (2), the top of the fixing frame (2) is fixedly equipped with a hydraulic cylinder (3), the output shaft of the hydraulic cylinder (3) is fixedly equipped with a first punching die (4), the outer wall of the base (1) is fixedly equipped with a fixing plate (5), the top of the fixing plate (5) is provided with a material discharge trough (21), the outer wall of the fixing plate (5) is fixedly equipped with a first motor (6), the output shaft of the first motor (6) is fixedly equipped with a second screw rod (20), the outer wall of the second screw rod (20) is threadedly connected to a slider (11), the top of the slider (11) is rotatably connected to a rotating rod (8), and the top of the rotating rod (8) is rotatably connected to a limit plate (7), the outer wall of the base (1) is fixedly equipped with a second motor (9), the top of the base (1) is provided with a limiting groove (10), the inner wall of the limiting groove (10) is slidably connected to the second slide (19), the outer wall of the second slide (19) is respectively fixedly equipped with a third motor (14) and a fixed rod (18), the output shaft of the third motor (14) is fixedly equipped with a first screw rod (15), the outer wall of the first screw rod (15) is threadedly connected to the first slide (16), the middle part of the first slide (16) is rotatably connected to the connecting rod (17), the end of the connecting rod (17) is rotatably connected to the arc-shaped clamping plate (13), and the top of the base (1) is provided with a second stamping die (12).
2. The pneumatic automatic waste removal device for forging and punching according to claim 1 is characterized in that: A limiting hole is provided in the middle of the limiting plate (7), and the center points of the limiting holes correspond to the center points of the first stamping die (4) and the second stamping die (12). The specifications of the first slide seat (16) are 5 cm, 8 cm, 10 cm and 15 cm respectively.
3. The pneumatic automatic waste removal device for forging and punching according to claim 1 is characterized in that: The output shaft of the second motor (9) is fixedly equipped with a double-threaded rod, and the outer wall of the slider (11) is provided with a through hole, and the inner wall of the through hole is threadedly connected to the outer wall of the double-threaded rod.
4. The pneumatic automatic waste removal device for forging and punching according to claim 1 is characterized in that: The inner wall of the limiting groove (10) is slidably connected to the outer wall of the slider (11), and the slider (11) is made of galvanized iron metal.
5. The pneumatic automatic waste removal device for forging and punching according to claim 1 is characterized in that: A short slot is provided on the top of the second slide (19), and the inner wall of the short slot is slidably connected to the outer wall of the first slide (16).
6. The pneumatic automatic waste removal device for forging and punching according to claim 1 is characterized in that: The end of the fixing rod (18) is fixedly assembled with a limiting block, the top of the limiting block is fixedly assembled with a limiting rod, and the outer wall of the limiting rod is rotatably connected to the outer wall of the arc-shaped clamping plate (13).