Lean assembly table for electromagnetic valve

Through the automated integration of the solenoid valve lean assembly station, the problem of low solenoid valve assembly efficiency has been solved, and automated control of correct parts sequence, quantitative dispensing, and precise torque has been achieved, thereby improving assembly efficiency and quality.

CN223441548UActive Publication Date: 2025-10-17WUHU YINGNUO HYDRAULIC TECH CO LTD
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Patent Information

Application Number
CN202422981278.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-17
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The existing solenoid valve assembly efficiency is low, and there are problems such as the risk of missing parts due to manual assembly, the inability to quantify the amount of glue dispensed, and the inability to monitor the torque application action in real time.

Method used

The solenoid valve lean assembly table is used, which integrates the material table, anti-foolproof device, dispensing device and torque device to achieve automated operation. Precise control is carried out through the anti-foolproof sensor, dispensing machine and torque servo system to ensure the correct part sequence, adjustable dispensing volume and detectable torque.

Benefits of technology

Significantly improve assembly efficiency, eliminate the risk of missing parts, achieve quantitative control of dispensing, ensure the accuracy of torque application, and reduce waste in multiple process operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electromagnetic valve processing, in particular to an electromagnetic valve lean assembly table which comprises an assembly table body, a material table, a fool-proof device, a dispensing device and a torque device are arranged in the assembly table body, and the fool-proof device, the dispensing device and the torque device are respectively and electrically connected with a human-computer interface operating system. According to the lean assembly table for the electromagnetic valve, all traditional manual operation is adjusted into man-machine collaborative operation, the assembly efficiency is greatly improved, and the technical problems that when a traditional electromagnetic valve is assembled, multi-procedure operation is carried out, movement and carrying are wasted, and the efficiency is low are solved.
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Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the technical field of electromagnetic valve processing, specifically relates to a lean assembly platform for electromagnetic valve. BACKGROUND

[0002] Electromagnetic valve is the industrial equipment of electromagnetic control, is used to control fluid automation basic element, belongs to actuator, and is not limited to hydraulic, pneumatic. Be used in industrial control system to adjust medium's direction, flow, speed and other parameters. Electromagnetic valve can cooperate with different circuits to realize the expected control, and the precision and flexibility of control can be guaranteed, at present, domestic electromagnetic valve and cartridge valve assembly are mainly manual assembly, and the efficiency is not high, on this basis, a lean assembly platform for electromagnetic valve is provided. UTILITY MODEL CONTENT

[0003] 1. The technical problem to be solved by the utility model is:

[0004] The utility model provides a lean assembly platform for electromagnetic valve to solve the technical problem of low assembly efficiency of the existing electromagnetic valve in the background technology.

[0005] 2. Technical scheme:

[0006] In order to realize the above object, the technical scheme of the utility model is as follows:

[0007] The lean assembly platform for electromagnetic valve includes an assembly platform body, a material table, a foolproof device, a glue dispensing device and a torque device are arranged in the assembly platform body, the foolproof device, the glue dispensing device and the torque device are electrically connected with a man-machine interface operation system respectively, and automatic operation of electromagnetic valve assembly is realized.

[0008] Further improvement lies in that: one side of the assembly platform body is provided with a man-machine interface operation table, the bottom surface of the man-machine interface operation table is provided with a torque device, the other side of the assembly platform body is provided with a material table, the bottom surface of the material table is provided with a foolproof device, and the material table and the man-machine interface operation table are provided with a glue dispensing device.

[0009] Further improvement lies in that: the foolproof device includes a plurality of material boxes arranged in the assembly platform body, and a foolproof inductor arranged in each material box in a pair of shots.

[0010] Further improvement lies in that: the glue dispensing device includes an operation table and a glue dispenser arranged on one side of the operation table.

[0011] Further improvement lies in that: the torque device is provided with a safety grating at both ends.

[0012] Further improvement lies in that the foolproof device is electrically connected with the torque device, and further improvement lies in that the glue dispensing device is electrically connected with the torque device, and the torque device does not act and the buzzer gives a prompt when the electromagnetic valve does not dispense glue.

[0013] 3. Beneficial effects:

[0014] Compared with the prior art, the technical scheme has the beneficial effects that:

[0015] The electromagnetic valve lean assembly table adjusts from traditional all manual operation to man-machine collaborative operation, and greatly improves assembly efficiency;

[0016] The foolproof device is arranged, and the risk of missing parts in manual assembly is solved.

[0017] The manual glue dispensing operation is solved, the glue dispensing amount cannot be quantified, and the problems of too much glue dispensing and too little glue dispensing exist.

[0018] The manual torque adding operation is solved, data cannot be monitored in real time, and the problems of low efficiency are solved.

[0019] The problems of multi-process operation, action and waste of carrying, and low efficiency in traditional assembly are solved. DRAWINGS

[0020] Figure 1 It is a whole structure schematic view of the utility model;

[0021] Figure 2 It is a plane structure schematic view of the utility model; Figure 1

[0022] Figure 3 It is a glue dispensing structure schematic view of the utility model;

[0023] Figure 4 It is a torque device structure schematic view of the utility model.

[0024] REFERENCE SIGNS

[0025] 1-assembly table body; 2-material table; 3-foolproof device; 4-glue dispensing device; 5-torque device; 6-man-machine interface operation table. DETAILED DESCRIPTION

[0026] In order to facilitate understanding of the utility model, the utility model will be more fully described below with reference to the related drawings, and the drawings show several embodiments of the utility model, however, the utility model can be realized in many different forms, and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.​

[0027] In the utility model, unless another explicit provision and limitation, the terms "mount", "connect", "connect", "fix", "have" and so on should be broad understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements.For ordinary skilled in the art, the above terms can be understood according to the specific meaning in the utility model.

[0028] It should be noted that the structure not introduced in the utility model is not related to the design points and improvement direction of the utility model, adopts prior art, and the above content belongs to the technical cognition range of the utility model person, and the technical content of the field is vast and complex, so the above content of the application does not necessarily constitute prior art.

[0029] Referring to Figures 1-4 , the electromagnetic valve lean assembly table includes an assembly table body 1, the assembly table body 1 is internally provided with a material table 2, a foolproof device 3, a glue dispensing device 4 and a torque device 5, the foolproof device 3, the glue dispensing device 4 and the torque device 5 are respectively electrically connected with a man-machine interface operation system, realizing electromagnetic valve assembly automation operation.

[0030] Among them, the assembly table body 1 adopts aluminum alloy profile frame, the torque servo system tooling (i.e. torque device 5) adopts high-hardness steel plate, and is manufactured by fine machining.

[0031] Among them, the assembly table body 1 side is provided with a man-machine interface operation table 6, the bottom surface of the man-machine interface operation table 6 is provided with a torque device 5, the other side of the assembly table body 1 is provided with a material table 2, the bottom surface of the material table 2 is provided with a foolproof device 3, and the material table 2 and the man-machine interface operation table 6 are provided with a glue dispensing device 4, and the position relationship of each component is not limited in the embodiment, and the installation mode is only a preferred embodiment.

[0032] The foolproof device 3 comprises a plurality of material boxes arranged in the assembling table body 1, each of which is provided with a pair of infrared transmitters and receivers arranged in a pair of shots, specifically, the number of foolproof material boxes is 12, the foolproof sensor is arranged in a pair of shots at the top of the material box, which is not allowed to exceed the material box to avoid false sensing, the foolproof auxiliary work station needs to take parts in the material box in sequence according to the process flow, if the taking sequence is wrong, the man-machine interface touch screen display lamp will buzz and alarm, the man-machine interface touch screen is unlocked and reset, and the manual installation process is started for a new round, this process logic is a foolproof setting to prevent manual installation error caused by false taking sequence, the foolproof function is connected with the torque function, if the foolproof device 3 is not sensed, the torque device 5 does not act, and the missing parts are prompted by buzzing.

[0033] The glue dispensing device 4 comprises an operation table and a glue dispenser arranged on one side of the operation table, the glue dispenser adopts a vertical glue dispensing mode, the glue dispensing amount can be controlled by setting the air pressure and quantified by the display screen, the clamping part of the glue dispenser adopts a fixed mode tool quick change, can rotate 360 degrees, the rotation speed and the number of turns can be set and quantified, and the worker only needs to put the parts into the quick change clamp and start the glue dispensing action, the glue dispensing device 4 is connected with the torque device 5, if the electromagnetic valve is not glued, the torque device 5 does not act, and the missing glue dispensing is prompted by buzzing.

[0034] Referring to Figure 3 The glue dispensing device 4 is conveniently adjusted in position through the horizontal moving part, the vertical moving part and the adjusting part.

[0035] In the embodiment, the torque device 5 adopts a screw rod transmission, a servo motor drives rotation and torque, the torque sleeve can be floated and quickly changed, the base uses a JAS-40 pneumatic chuck, and is provided with a pressure gauge for air pressure adjustment, the clamp is quickly changed, is provided with photoelectric detection, detects whether the product is in place, and detects the torque each time, the equipment torque 0-30N.M can be adjusted, the parameters can be set through the touch screen, more than 30 programs can be stored, a safety grating is arranged, accidental operation of personnel is prevented, the clamp hand is prevented, and accidental situations are prevented, the equipment operation is provided with a double button switch, accurate operation is ensured, and foolproof processing is performed.

[0036] Single process man-machine collaborative operation, eliminates carrying and action waste, greatly improves assembly efficiency and avoids quality risk points.

[0037] The above-described embodiments only express certain implementation manners of the present application, the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the present application; it should be pointed out that, for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application; therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A solenoid valve lean assembly platform, comprising an assembly platform body (1), characterized in that: The assembly table body (1) is provided with a material table (2), an anti-foolproof device (3), a glue dispensing device (4) and a torque device (5), and the anti-foolproof device (3), the glue dispensing device (4) and the torque device (5) are electrically connected to a human-machine interface operating system respectively.

2. The solenoid valve lean assembly platform according to claim 1, characterized in that: A human-machine interface operating table (6) is provided on one side of the assembly table body (1), and a torque device (5) is provided on the bottom surface of the human-machine interface operating table (6). A material table (2) is provided on the other side of the assembly table body (1), and an anti-fool device (3) is provided on the bottom surface of the material table (2), and a glue dispensing device (4) is provided between the material table (2) and the human-machine interface operating table (6).

3. The solenoid valve lean assembly platform according to claim 1, characterized in that: The fool-proofing device (3) comprises a plurality of material boxes arranged in the assembly table body (1), and each material box is provided with a fool-proofing sensor arranged in a facing manner.

4. The solenoid valve lean assembly platform according to claim 1, characterized in that: The glue dispensing device (4) comprises an operating table and a glue dispensing machine arranged on one side of the operating table.

5. The solenoid valve lean assembly platform according to claim 1, characterized in that: Safety gratings are provided at both ends of the torque device (5).

6. The solenoid valve lean assembly platform according to claim 1 or 3, characterized in that: The fool-proofing device (3) is electrically connected to the torque device (5). When the fool-proofing device (3) does not sense anything, the torque device (5) does not operate and buzzes to give a prompt.

7. The solenoid valve lean assembly platform according to claim 1 or 4, characterized in that: The dispensing device (4) is electrically connected to the torque device (5). When the solenoid valve does not dispense glue, the torque device (5) does not operate and buzzes to provide a prompt.