Sand blasting machine with bar carrier rollers
By introducing the rod roller assembly and locking assembly into the sandblasting machine, the problems of rod tilting and metal sand leakage are solved, the balanced lifting of the rod and the effective recovery of metal sand are achieved, and the sandblasting effect is improved.
Patent Information
- Application Number
- CN202422223992.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-11
AI Technical Summary
In the sandblasting machine, the rod is prone to tilting when its length exceeds the sandblasting chamber, and the mismatch in the rod perforation size causes metal sand to leak out, affecting the sandblasting effect.
A rod roller assembly and a locking assembly are designed. The roller assembly drives the transmission belt to lift the rod through the active roller and the passive roller to ensure its balance; the locking assembly adjusts the position of the locking block through the tooth plate and the trapezoidal block to fix the rod; the double-layer wall controls the flow of metal sand.
It effectively prevents the rod from tilting and the metal sand from leaking, improves the sandblasting efficiency, and ensures the balance of the rod and the recovery of the metal sand.
Smart Images

Figure CN223442051U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sandblasting machines, in particular to a sandblasting machine provided with a bar supporting roller. Background Art
[0002] A sandblasting machine is a type of air conveying machine that uses compressed air to transport powdered granular materials from one place to another in a pipeline. In the process of converting kinetic energy into potential energy, the high-speed moving sand particles are sprayed on the surface of the object, thereby improving the surface quality of the object. In the processing of rods, due to the beautification requirements of some customers for the surface of the rods, there is also a need for sandblasting of the rods. However, since the length of the rods far exceeds the length of the sandblasting chamber of the sandblasting machine, a single rod often needs to be sandblasted multiple times, which has the following problems. First, if the rods are located outside the sandblasting machine without support, it is easy for the center of gravity of the rods to be located outside the sandblasting machine. In this case, the rods may tilt, and in severe cases, even leave indentations on the rods located at the edge of the sandblasting chamber. Second, the rod perforation size for the sandblasting machine is fixed. When the rod size is much smaller than the hole size, there is a possibility that the metal sand of the sandblasting machine will leak out of the hole.
[0003] In view of this, there is an urgent need to solve the above-mentioned problem and provide a sandblasting machine with a bar roller. Utility Model Content
[0004] The purpose of the utility model is to provide a sandblasting machine provided with a rod roller to solve the above problem.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: a sandblasting machine provided with a rod roller, comprising:
[0006] The sandblasting machine body, multiple support legs, an iron sand recovery bin and a rod roller assembly, the multiple support legs are fixedly connected to the bottom wall of the sandblasting machine body, the iron sand recovery bin is funnel-shaped, and is fixedly connected to the middle position of the sandblasting machine body, and the rod roller assembly is provided with two groups, which are respectively fixedly connected to the side walls of the sandblasting machine body.
[0007] Preferably, the rod roller assembly includes a U-shaped block, an active roller, a passive roller, a transmission belt and a U-shaped pressure plate. The U-shaped block is fixedly connected to the side wall of the sandblasting machine body, and both ends of the active roller and the passive roller are respectively connected to the side wall of the recessed part of the U-shaped block with bearings. The transmission belt is wound around the active roller and the passive roller. The U-shaped pressure plate is located at the upper end of the U-shaped block, and one end of the U-shaped pressure plate is connected to the top wall of the U-shaped block with a bearing, and the other end is buckled and connected to the top wall of the U-shaped block.
[0008] Preferably, the U-shaped pressing plate top wall is provided with a pressing assembly fixedly connected thereto, the pressing assembly comprises a contact plate, at least two groups of outer pipes, at least two groups of inner pipes and at least two groups of springs, the two groups of outer pipes are fixedly connected to the U-shaped pressing plate top wall, the two groups of inner pipes are sleeved at one end in the outer pipes and fixedly connected at the other end to the contact plate, and the two groups of springs are respectively located in the two groups of outer pipes and fixedly connected to the outer pipes and the inner pipes.
[0009] Preferably, the driving roller is provided with a motor matched therewith, and the motor is provided with a PLC controller connected thereto.
[0010] Preferably, the sand blasting machine body comprises fixedly connected outer and inner side walls, and is provided with an excess cavity between the outer and inner side walls, and the outer and inner side walls are provided with a bar perforation matched with the position of the bar roller assembly.
[0011] Preferably, the sand blasting machine body is provided with a bar locking assembly, the bar locking assembly comprises a locking box, two groups of toothed plates, two groups of trapezoidal blocks, two groups of connecting plates and two groups of locking blocks, the locking box is fixedly connected to the top wall of the sand blasting machine body, the two groups of locking blocks are symmetrically located in the excess cavity, and the position of the locking blocks is matched with the position of the bar perforation, one end of the connecting plate is fixedly connected to the top wall of the locking block, and the other end passes through the excess cavity and is located outside the sand blasting machine body, and the one end of the connecting plate outside the sand blasting machine body is provided with a locking hole, one end of the two groups of toothed plates passes through the locking hole matched with the position thereof and is fixedly connected to the two groups of locking blocks, and the other end is movably connected to the locking box.
[0012] Preferably, the locking box comprises a box body, an adjusting handle and a tooth shaft, the box body is provided with an adjusting cavity therein, the tooth shaft is located at the middle position of the adjusting cavity, one end of the adjusting handle passes through the tooth shaft bearing and is connected to the cavity wall of the adjusting cavity, the other end passes through the adjusting cavity and is located outside the box body, and the adjusting handle is threadedly connected to the box body and fixedly connected to the tooth shaft, the two groups of toothed plates are symmetrically inserted into the adjusting cavity away from the trapezoidal blocks, and the two groups of toothed plates are meshingly connected to the tooth shaft.
[0013] Preferably, the height of the upper bottom of the trapezoidal block is less than the height of the locking hole, and the height of the lower bottom of the trapezoidal block is greater than the height of the locking hole.
[0014] Compared with the prior art, the utility model has the advantages that:
[0015] The use of the bar roller assembly can ensure the balance of the bar as a whole while assisting the bar to move, avoid the bar leaving marks at the edge of the sand blasting machine, and effectively control the metal sand in the sand blasting machine through the use of the double-layer wall body inside and outside the sand blasting machine body and the bar locking assembly, so that the metal sand in the sand blasting machine is prevented from being sprayed out of the body. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1It is a schematic diagram of the overall structure of a sand blasting machine provided with a bar material supporting roller;
[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the bar material supporting roller assembly in the utility model;
[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the pressing assembly in the second embodiment of the utility model;
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure inside the sand blasting machine in the third embodiment of the utility model;
[0020] Figure 5 It is Figure 4 It is an enlarged structure schematic diagram of A in the utility model;
[0021] Figure 6 It is a schematic diagram of the cross-sectional structure of the locking box in the third embodiment of the utility model.
[0022] In the figure: 1, sand blasting machine body; 10, outer side wall; 11, inner side wall; 12, transition cavity; 13, bar material hole; 2, supporting leg; 3, iron sand recovery bin; 4, bar material supporting roller assembly; 40, U-shaped block; 41, driving roller; 42, driven roller; 43, transmission belt; 44, U-shaped pressing plate; 5, pressing assembly; 50, contact plate; 51, outer tube; 52, inner tube; 53, spring; 6, bar material locking assembly; 60, locking box; 600, box body; 6000, adjusting cavity; 601, adjusting handle; 602, gear shaft; 61, gear plate; 62, trapezoidal block; 63, connecting plate; 630, locking hole; 64, locking block. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0024] Embodiment one
[0025] Please refer to the drawings Figures 1-2 A sand blasting machine provided with a bar material supporting roller, comprising:
[0026] The sand blasting machine body 1, a plurality of support legs 2, an iron sand recovery bin 3 and a bar roller assembly 4, the plurality of support legs 2 are fixedly connected to the bottom wall of the sand blasting machine body 1, the iron sand recovery bin 3 is funnel-shaped, which is fixedly connected to the middle position of the sand blasting machine body 1, the bar roller assembly 4 is provided with two groups, which are fixedly connected to the side wall of the sand blasting machine body 1; the bar is put into the sand blasting machine body 1, after the bar is sand blasted, the metal sand falls into the iron sand recovery bin 3, and the metal sand in the iron sand recovery bin 3 is sucked up again and then put into the sand blasting machine body 1 for sand blasting by the negative pressure mode, and the setting of the two groups of bar roller assemblies 4 lifts the bar outside the sand blasting machine body 1, effectively avoiding the inclination of the whole bar when the center of gravity is outside the sand blasting machine body 1.
[0027] Specifically, the bar roller assembly 4 includes a U-shaped block 40, a driving roller 41, a driven roller 42, a transmission belt 43 and a U-shaped pressing plate 44, the U-shaped block 40 is fixedly connected to the side wall of the sand blasting machine body 1, the two ends of the driving roller 41 and the driven roller 42 are respectively bearing-connected to the side walls of the recesses of the U-shaped block 40, the transmission belt 43 is wound on the driving roller 41 and the driven roller 42, the U-shaped pressing plate 44 is located at the upper end of the U-shaped block 40, and one end of the U-shaped pressing plate 44 is bearing-connected to the top wall of the U-shaped block 40, and the other end is snap-connected to the top wall of the U-shaped block 40; through the setting of the driving roller 41 and the driven roller 42, the rotation of the transmission belt 43 is driven, and the purpose of driving the bar to move through the transmission belt 43 is realized, the purpose of lifting the bar and assisting the bar to move during the sand blasting process is achieved, the labor amount of the workers is reduced, and the single moving amount of the bar can be effectively controlled, and the setting of the U-shaped pressing plate 44 can effectively avoid the situation that the transmission belt 43 rotates and the bar does not move during the rotation of the transmission belt 43.
[0028] Embodiment two
[0029] Please refer to the attached Figure 3
[0030] Specifically, the top wall of the U-shaped pressing plate 44 is provided with a pressing assembly 5 fixedly connected thereto, the pressing assembly 5 comprises a contact plate 50, at least two groups of outer tubes 51, at least two groups of inner tubes 52 and at least two groups of springs 53, two groups of the outer tubes 51 are fixedly connected to the top wall of the U-shaped pressing plate 44, two groups of the inner tubes 52 are sleeved at one end in the outer tubes 51 and fixedly connected at the other end to the contact plate 50, two groups of the springs 53 are respectively located in the two groups of the outer tubes 51, and the springs 53 are fixedly connected with the outer tubes 51 and the inner tubes 52; considering that there are various specifications of bars in actual application, and the distance between the U-shaped pressing plate 44 and the transmission belt 43 is fixed, if the size of the bar is too large, the U-shaped pressing plate 44 is prone to excessive extrusion, which leaves marks on the bar, and if the size of the bar is too small, the U-shaped pressing plate 44 is not in contact with the bar, therefore, the pressing assembly 5 is provided, the springs 53 are arranged between the outer tubes 51 and the inner tubes 52, so that the actual use length of the outer tubes 51 and the inner tubes 52 is variable, thereby changing the actual distance between the contact plate 50 and the transmission belt 43, achieving the purpose that the pressing assembly 5 is applicable to bars of various sizes, it should be noted that in order to avoid the contact plate 50 leaving marks on the bar, the side of the contact plate 50 in contact with the bar can be attached with rubber material, and the above purpose can also be achieved by replacing the contact plate 50 with a roller structure.
[0031] Specifically, the driving roller 41 is provided with a motor matched therewith, and the motor is provided with a PLC controller connected therewith; in order to avoid the situation that a single bar is locally missed after multiple segment sandblasting, the driving roller 41 controls the motor through the PLC controller, and then controls the single movement distance of the bar by controlling the driving roller 41.
[0032] Example three
[0033] Please refer to the attached Figures 4-6
[0034] Specifically, the sandblasting machine body 1 comprises a fixedly connected outer side wall 10 and an inner side wall 11, an over cavity 12 is arranged between the outer side wall 10 and the inner side wall 11, and a bar perforation 13 matched with the position of the bar roller assembly 4 is arranged on the outer side wall 10 and the inner side wall 11; considering that metal sand is sprayed out of the bar perforation 13 during the sandblasting process of the bar, therefore, the outer side wall 10 and the inner side wall 11 are arranged in the sandblasting machine body 1, and through the arrangement of the over cavity 12, most of the metal sand passing through the bar perforation 13 on the inner wall will enter the iron sand recovery bin through the over cavity 12.
[0035] Specifically, the sand blasting machine body 1 is provided with a rod locking assembly 6, the rod locking assembly 6 comprises a locking box 60, two sets of toothed plates 61, two sets of trapezoidal blocks 62, two sets of connecting plates 63 and two sets of locking blocks 64, the locking box 60 is fixedly connected to the top wall of the sand blasting machine body 1, the two sets of locking blocks 64 are located in the excessive cavity 12 in a symmetrical position, and the positions of the locking blocks 64 match the positions of the rod perforations 13, one end of the connecting plate 63 is fixedly connected to the top wall of the locking block 64, the other end passes through the excessive cavity 12 and is located outside the sand blasting machine body 1, and the connecting plate 63 is provided with a locking hole 630 at one end outside the sand blasting machine body 1, one end of the two sets of toothed plates 61 passes through the locking hole 630 matched in position and is fixedly connected to the two sets of locking blocks 64 respectively, and the other end is movably connected to the locking box 60.
[0036] Specifically, the locking box 60 comprises a box body 600, an adjusting handle 601 and a tooth shaft 602, the box body 600 is provided with an adjusting cavity 6000, the tooth shaft 602 is located at the middle position of the adjusting cavity 6000, one end of the adjusting handle 601 passes through the tooth shaft 602 and is connected to the cavity wall of the adjusting cavity 6000 through a bearing, the other end passes through the adjusting cavity 6000 and is located outside the box body 600, and the adjusting handle 601 is threadedly connected to the box body 600 and is fixedly connected to the tooth shaft 602, one end of the two sets of toothed plates 61 away from the trapezoidal blocks 62 penetrates into the adjusting cavity 6000 in a symmetrical position, and the two sets of toothed plates 61 are meshed with the tooth shaft 602;
[0037] Considering that in actual application, due to different sizes of rods, part of the rods has a large gap after passing through the rod perforation 13, the existence of the gap may cause metal sand to be sprayed out, and if the rod is accidentally touched during the sand blasting process, the rod will move, which may cause problems in the rod sand blasting process, therefore, the rod locking assembly 6 is arranged, the rotation of the tooth shaft 602 is driven by the adjusting handle 601, the toothed plate 61 meshed with the tooth shaft 602 is displaced, and the trapezoidal block 62 at the other end of the toothed plate 61 is displaced, when the trapezoidal block 62 is displaced, the height of the trapezoidal block 62 in the locking hole 630 is different at different positions, therefore, the displacement of the trapezoidal block 62 in the horizontal direction changes the displacement of the connecting plate 63 in the vertical direction, and the position of the locking block 64 is changed, so as to fix the rod by the locking block 64, it should be noted that, considering the shape of the rod, the side wall of the locking block 64 in contact with the rod is provided in a concave curved surface shape, and the adjustment of the adjusting handle 601 can be integrated into the control console, so that the rod locking assembly 6 can be automatically adjusted according to the start and stop state of the sand blasting machine.
[0038] Specifically, the upper base height of the trapezoidal block 62 is less than the height of the locking hole 630, and the lower base height of the trapezoidal block 62 is greater than the height of the locking hole 630;
[0039] The trapezoidal block 62 is arranged to have an upper base height less than the height of the locking hole 630 and a lower base height greater than the height of the locking hole 630, so as to prevent the trapezoidal block 62 from being pulled out of the locking hole 630.
[0040] Embodiment Four
[0041] In view of the requirement of surface beautification of part of the rod, the metal sand with a diameter of 0.1 mm is replaced by the metal sand with a diameter of 0.3 mm. However, after the replacement, the weight of the metal sand is increased due to the increase of the diameter of the metal sand. The suction force provided by the negative pressure is insufficient to transfer the metal sand with a diameter of 0.3 mm. In order to solve the above problem, the spiral cage mechanism is arranged at the bottom of the iron sand recovery bin 3. The metal sand with a diameter of 0.3 mm is lifted to a certain height by the spiral cage mechanism, and then the metal sand is sucked into the sand blasting machine by the negative pressure to complete the recycling.
[0042] The above is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A sandblasting machine equipped with a rod roller, characterized in that: include: A sandblasting machine body (1), a plurality of support legs (2), an iron sand recovery bin (3) and a rod roller assembly (4), wherein the plurality of support legs (2) are fixedly connected to the bottom wall of the sandblasting machine body (1), the iron sand recovery bin (3) is funnel-shaped and fixedly connected to the middle position of the sandblasting machine body (1), and the rod roller assembly (4) is provided with two groups, which are respectively fixedly connected to the side walls of the sandblasting machine body (1); The rod roller assembly (4) comprises a U-shaped block (40), an active roller (41), a passive roller (42), a transmission belt (43) and a U-shaped pressure plate (44), wherein the U-shaped block (40) is fixedly connected to the side wall of the sandblasting machine body (1), and both ends of the active roller (41) and the passive roller (42) are respectively connected to the side wall of the recess of the U-shaped block (40) by bearings, and the transmission belt (43) is wound around the active roller (41) and the passive roller (42), and the U-shaped pressure plate (44) is located at the upper end of the U-shaped block (40), and one end of the U-shaped pressure plate (44) is connected to the top wall of the U-shaped block (40) by bearings, and the other end is connected to the top wall of the U-shaped block (40) by snapping.
2. A sandblasting machine with a rod roller according to claim 1, characterized in that: A pressing assembly (5) fixedly connected to the top wall of the U-shaped pressing plate (44) is provided. The pressing assembly (5) comprises a contact plate (50), at least two groups of outer tubes (51), at least two groups of inner tubes (52), and at least two groups of springs (53). The two groups of outer tubes (51) are fixedly connected to the top wall of the U-shaped pressing plate (44). One end of the two groups of inner tubes (52) is sleeved in the outer tubes (51), and the other end is fixedly connected to the contact plate (50). The two groups of springs (53) are respectively located in the two groups of outer tubes (51), and the springs (53) are respectively fixedly connected to the outer tubes (51) and the inner tubes (52).
3. The sandblasting machine with rod rollers according to claim 1, characterized in that: The active roller (41) is provided with a motor matched therewith, and the motor is provided with a PLC controller connected thereto.
4. The sandblasting machine with rod rollers according to claim 1, characterized in that: The sandblasting machine body (1) comprises an outer side wall (10) and an inner side wall (11) that are fixedly connected, a transition cavity (12) is provided between the outer side wall (10) and the inner side wall (11), and rod through holes (13) that match the position of the rod roller assembly (4) are provided on the outer side wall (10) and the inner side wall (11).
5. The sandblasting machine with rod rollers according to claim 4, characterized in that: The sandblasting machine body (1) is provided with a rod locking assembly (6), the rod locking assembly (6) comprising a locking box (60), two sets of tooth plates (61), two sets of trapezoidal blocks (62), two sets of connecting plates (63) and two sets of locking blocks (64), the locking box (60) being fixedly connected to the top wall of the sandblasting machine body (1), the two sets of locking blocks (64) being symmetrically located in the transition cavity (12), and the positions of the locking blocks (64) matching the positions of the rod perforations (13). One end of the connecting plate (63) is fixedly connected to the top wall of the locking block (64), and the other end passes through the transition cavity (12) and is located outside the sandblasting machine body (1), and a locking hole (630) is provided on one end of the connecting plate (63) located outside the sandblasting machine body (1), and one end of the two groups of tooth plates (61) passes through the locking holes (630) that match their positions and are fixedly connected to the two groups of locking blocks (64) respectively, and the other end is movably connected to the locking box (60).
6. The sandblasting machine with rod rollers according to claim 5, characterized in that: The locking box (60) comprises a box body (600), an adjusting handle (601) and a gear shaft (602); an adjusting cavity (6000) is provided in the box body (600); the gear shaft (602) is located in the middle of the adjusting cavity (6000); one end of the adjusting handle (601) passes through a bearing of the gear shaft (602) and is connected to the cavity wall of the adjusting cavity (6000); the other end passes through the adjusting cavity (6000) and is located outside the box body (600); the adjusting handle (601) is threadedly connected to the box body (600) and fixedly connected to the gear shaft (602); two groups of gear plates (61) are symmetrically positioned away from one end of the trapezoidal block (62) and penetrate into the adjusting cavity (6000); and the two groups of gear plates (61) are meshedly connected to the gear shaft (602).
7. The sandblasting machine with rod rollers according to claim 5, characterized in that: The height of the upper base of the trapezoidal block (62) is less than the height of the locking hole (630), and the height of the lower base of the trapezoidal block (62) is greater than the height of the locking hole (630).