Assembly tool for air outlet of automobile air conditioner

Abstract

The utility model relates to the technical field of automobile part assembly, in particular to an automobile air conditioner air outlet assembly tool, which comprises an assembly table, a driving shaft, an air inlet, an air outlet, an air inlet, an air outlet, an air outlet, an air inlet and an air outlet, and is characterized in that the assembly table is provided with a driving shaft; the rotating disc is connected to the driving shaft and can rotate relative to the assembling table; the driving part is erected above the turntable through a bracket connected to the assembly table; and the first tool is connected to the first end of the driving component. Technical updating is carried out on the basis of mainstream semi-automatic assembly, an original working unit is changed into two working units through the servo motor rotating disc, the two working units are divided into the operation area and the assembly area, the operation area and the assembly area are consistent in structure, and when a worker operates in the operation area or the assembly area, the other working unit is synchronously assembled through a tool, so that the working efficiency is greatly improved. Continuous operation of the machine and workers is achieved, the efficiency of producing two products from one product in unit time before is improved by 50%, and the production efficiency is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile parts assembly, in particular to automobile air conditioner air outlet assembly tooling. BACKGROUND

[0002] In the field of automobile air conditioner air outlet, the traditional air outlet assembly mode is single and low in efficiency, and in general, the rear blade assembly is assembled first and then the front blade assembly is assembled manually; in recent years, due to the popularity of automation, the air outlet assembly has also been changed from ordinary manual assembly to semi-automatic assembly equipment, specifically, workers only need to place the sub-parts of the rear blade assembly and the sub-parts of the front blade assembly in the tooling, and then the equipment automatically assembles, although this change greatly reduces the labor burden of workers, but the assembly cycle of a product is not greatly shortened, and the assembly efficiency is not substantially improved. UTILITY MODEL CONTENTS

[0003] In view of the defects and deficiencies of the air conditioner air outlet assembly tooling in the prior art, the utility model aims to improve the working efficiency of the assembly tooling.

[0004] The utility model aims to provide a kind of automobile air conditioner air outlet assembly tooling, comprising:

[0005] Assembly table is equipped with driving shaft, the driving shaft is perpendicular with the upper end surface of the assembly table;

[0006] Rotating disc is connected to the driving shaft, can rotate relative to the assembly table;

[0007] Driving part is by the support connected to the assembly table and stands above the rotating disc;

[0008] First tooling is connected to the first end of the driving part;

[0009] Second tooling is connected to the second end of the driving part;

[0010] Wherein, the rotating disc is equipped with operation area and assembly area, first fixture and second fixture are equipped in the operation area and assembly area, the first tooling and second tooling are located above operation area or assembly area, for the assembly of the parts in first fixture and second fixture in operation area or assembly area.

[0011] Preferably, the driving part includes X direction sliding rail and Z direction air cylinder, the Z direction air cylinder is connected to the X direction sliding rail, and can be driven by the X direction sliding rail to move along X direction, the output end of the Z direction air cylinder is connected with first tooling or second tooling, so that the first tooling or second tooling is driven by Z direction air cylinder, and the parts on the first fixture or second fixture are pressed tightly to complete assembly.

[0012] Preferably, the projection of the driving component in the Z-axis direction is located on one side of the driving shaft.

[0013] Preferably, the first fixture in the operation area and the first fixture in the assembly area are centrally symmetrically distributed, and the second fixture in the operation area and the second fixture in the assembly area are centrally symmetrically distributed.

[0014] Preferably, the driving shaft is driven by a servo motor to rotate intermittently, so that the operation area and the assembly area are intermittently moved below the driving component.

[0015] Preferably, the outer side of the assembly table is provided with a protective cover, and the protective cover is provided with an operation window corresponding to the position of the rotating disc.

[0016] Preferably, the operation window corresponds to the side of the assembly table away from the driving component.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] The utility model discloses on the basis of the main stream semi-automatic assembly and carries out technical renewal, and adopts servo motor rotating disc to increase two from one original work unit, and divides into operation area and assembly area, and the structure of operation area and assembly area is identical, and when the worker operates in operation area or assembly area, the other is synchronized through tooling assembly, realizes the continuous operation of machine and worker, and the efficiency changes from one product per unit time before to two, and the efficiency improves 50%, and the production efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] The accompanying drawings are not intended to be drawn to scale. In the drawings, each identical or nearly identical component that is illustrated in various figures can be represented by a like numeral. For purposes of clarity, not every component can be called out in every drawing. There is now being described, by way of example, embodiments of various aspects of the present utility model, with reference to the accompanying drawings, in which:

[0020] Fig. 1 It is the front view of the automobile air conditioner air outlet assembly tool shown in the utility model;

[0021] Fig. 2 It is the perspective view of the automobile air conditioner air outlet assembly tool shown in the utility model, which removes the shell;

[0022] Fig. 3 It is the plan view of the automobile air conditioner air outlet assembly tool shown in the utility model, which removes the shell; DETAILED DESCRIPTION

[0023] In order to understand the technical content of the utility model more, specific embodiments are raised and the accompanying drawings are described as follows.

[0024] Combined withFigs. 1-3 As shown in the figure, in order to solve the current automobile parts industry is difficult to recruit, the present situation of insufficient capacity, the utility model aims at providing an automobile air conditioner air outlet assembly tool, mainly including assembly table 1, turntable 2, drive component 3, first tool 4 and second tool 5.

[0025] Among them, the inside of assembly table 1 is equipped with a servo motor, and the drive shaft of the servo motor is perpendicular to the upper end surface of assembly table 1; Turntable 2 is connected to the drive shaft, and turntable 2 can be driven by servo motor to rotate intermittently.

[0026] Combined Fig. 2 As shown in the figure, turntable 2 is provided with an operation area and an assembly area, and the operation area and the assembly area are provided with first fixture 21 and second fixture 22, and first tool 4 and second tool 5 are located above the operation area or the assembly area, used for assembling the parts in first fixture 21 and second fixture 22 in the operation area or the assembly area.

[0027] In a specific embodiment, the front blade assembly of the air outlet is placed into the first fixture 21 by artificial, and the assembly is completed by the first tool 4 for pressing tightly, and the rear blade assembly of the air outlet is placed into the second fixture 22 by artificial, and the assembly is completed by the second tool 5 for pressing tightly.

[0028] Further, drive component 3 is erected above turntable 2 through the support 11 connected to assembly table 1, and first tool 4 is connected to the first end of drive component 3; Second tool 5 is connected to the second end of drive component 3.

[0029] Optionally, drive component 3 includes X-direction slide rail and Z-direction air cylinder, Z-direction air cylinder is connected to X-direction slide rail and can be driven by X-direction slide rail to move along X-direction, and the output end of Z-direction air cylinder is connected with first tool 4 or second tool 5, so that first tool 4 or second tool 5 is driven by Z-direction air cylinder to press the parts on first fixture 21 or second fixture 22 on turntable 2 to complete assembly.

[0030] In a specific embodiment, X-direction slide rail is X-direction drive mechanism composed of motor and synchronous belt, and the gear on the output end of motor is engaged with the teeth of synchronous belt, so that Z-direction air cylinder fixed to synchronous belt moves along X-direction, and Z-direction air cylinder drives first tool 4 or second tool 5 to move along Z-direction, wherein first tool 4 is arranged to press the front blade assembly of air conditioner air outlet, and second tool 5 is arranged to press the rear blade assembly of air conditioner air outlet.

[0031] Combined Fig. 3 As shown in the figure, the projection of drive component 3 in Z-axis direction is located on one side of drive shaft. First fixture 21 in operation area and first fixture 21 in assembly area are distributed in central symmetry, and second fixture 22 in operation area and second fixture 22 in assembly area are distributed in central symmetry.

[0032] Further, the driving shaft is driven by the servo motor to rotate intermittently, so that the operation area and the assembly area are intermittently moved below the driving component 3. In this way, the manual and automatic mechanical assembly operations on the operation area and the assembly area are intermittent, so that the assembly process time is shortened to half of the original.

[0033] Preferably, the outer side of the assembly table 1 is provided with a protective cover 100, and the protective cover 100 is provided with an operation window 101 corresponding to the position of the turntable 2. The operation window 101 corresponds to the side of the assembly table 1 away from the driving component 3. This is beneficial to realize manual assembly on one side by the operator and automatic assembly on the other side by the tooling.

[0034] Specifically, each sub-part of the air outlet is respectively placed in the first jig 21 or the second jig 22 of the operation area, the equipment is started, the turntable 2 is rotated, the operation area is turned below the driving component 3, the detection system on the assembly table 1 performs overall detection on the first jig 21 or the second jig 22, and after confirming that the installation is in place and there is no omission, the first tooling 4 or the second tooling 5 respectively installs the front blade assembly and the rear blade assembly; At the same time, the assembly area is turned to the operator side when the turntable 2 rotates, and at this time the operator respectively places each sub-part of the air outlet into the assembly area, starts the equipment, rotates the turntable 2, and turns the assembly area below the driving component 3. Continue to repeat the same assembly process, and at the same time, the operation area returns to the operator side, and the assembled air outlet assembly is taken out, a product is completed, an assembly process is completed, and subsequent assembly processes are sequentially circulated.

[0035] In combination with the above embodiment, the utility model updates the technology on the basis of the main stream semi-automatic assembly, adopts a servo motor turntable to increase one original work unit to two, which are divided into an operation area and an assembly area. The structure of the operation area and the assembly area is consistent, and the worker operates in the operation area or the assembly area while the other one is synchronized through tooling assembly, realizes continuous operation of the machine and the worker, and the efficiency is changed from one product per unit time to two, the efficiency is improved by 50%, and the production efficiency is greatly improved.

[0036] Although the utility model has been disclosed as above with a preferred embodiment, it is not used to limit the utility model. Those skilled in the art without departing from the spirit and scope of the utility model can make various changes and decorations. Therefore, the protection scope of the utility model is defined by the claims.

Claims

1. An automobile air-conditioning outlet assembly tool, characterized in that: include: The assembly table is provided with a drive shaft, wherein the drive shaft is perpendicular to the upper end surface of the assembly table; a turntable connected to the drive shaft and rotatable relative to the assembly table; A driving component is mounted above the turntable via a bracket connected to the assembly table; a first tooling connected to a first end of the driving component; a second tooling connected to the second end of the driving component; In which, the turntable is provided with an operating area and an assembly area, and the operating area and the assembly area are both provided with a first jig and a second jig. The first jig and the second jig are located above the operating area or the assembly area and are used to assemble parts in the first jig and the second jig in the operating area or the assembly area.

2. The automobile air-conditioning outlet assembly tool according to claim 1, characterized in that: The driving component includes an X-direction slide rail and a Z-direction cylinder. The Z-direction cylinder is connected to the X-direction slide rail and can be driven by the X-direction slide rail to move along the X-direction. The output end of the Z-direction cylinder is connected to the first tooling or the second tooling, so that the first tooling or the second tooling is driven by the Z-direction cylinder to press the parts on the first fixture or the second fixture to complete the assembly.

3. The automobile air-conditioning outlet assembly tool according to claim 2, characterized in that: The projection of the driving component in the Z-axis direction is located on one side of the driving shaft.

4. The automobile air-conditioning outlet assembly tool according to claim 1, characterized in that: The first fixture in the operating area and the first fixture in the assembly area are distributed in a centrally symmetrical manner, and the second fixture in the operating area and the second fixture in the assembly area are distributed in a centrally symmetrical manner.

5. The automobile air-conditioning outlet assembly tool according to claim 1, characterized in that: The driving shaft is driven by a servo motor to rotate intermittently, so that the operating area and the assembly area are intermittently moved to the bottom of the driving component.

6. The automobile air-conditioning outlet assembly tool according to claim 1, characterized in that: A protective cover is provided on the outer side of the assembly table, and an operating window is provided on the protective cover, and the operating window corresponds to the position of the turntable.

7. The automobile air-conditioning outlet assembly tool according to claim 6, characterized in that: The operation window corresponds to a side of the assembly platform away from the driving component.

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