Novel mortar distributing machine

Abstract

The utility model discloses a novel mortar distributing machine which comprises a rack, an XY-axis mechanism, a hopper, a stirring device and a plurality of groups of driving systems, wherein the XY-axis mechanism is arranged on the rack; the hopper is in driving connection with the XY-axis mechanism and is driven by the XY-axis mechanism to move in the XY-axis direction; the stirring device is arranged in the hopper; a plurality of outlet gates are arranged at a discharge port of the hopper; the stirring device is provided with a plurality of groups of stirrers and a vibrating power source for driving the stirrers to synchronously rotate; the multiple sets of driving systems are in one-to-one driving connection with the multiple outlet gates, and the driving systems drive the outlet gates corresponding to the driving systems to be opened and closed. According to the mortar distributing machine, the hopper can move in a plane constructed by an X axis and a Y axis, the stirring device can be used for fully stirring the stirred slurry in the stock bin and uniformly and quantitatively paving the slurry in a concrete member mold, the mortar distributing machine is suitable for slurry with different slumps, and the quality of the slurry is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to building equipment, and specifically relates to a novel mortar distributing machine. BACKGROUND

[0002] With the development of modern industrial technology, housing construction has realized modular production, PC components are prefabricated in the factory, and are transported to the construction site to be assembled into a frame for pouring. In the actual production process of PC components, a mortar distributing machine plays an important role. The mortar distributing machine is used to uniformly and quantitatively spread the mixed mortar in the concrete component mold. However, the existing mortar distributing machine also has many problems, such as being able to only longitudinally translate for pouring or the stirring shaft in the hopper being designed to be too high, so that the mortar at the bottom cannot be fully stirred, and the mortar can only be spread in the concrete component mold by flowing or manually, which can cause uneven pouring or stratification of concrete materials (such as copper wire fibers, cement, sandstone, additives) due to gravity, density, etc., resulting in unqualified products with cracks.

[0003] Therefore, it is necessary to improve the traditional mortar distributing machine. SUMMARY

[0004] In view of the deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a novel mortar distributing machine. The purpose of designing the mortar distributing machine is to realize full stirring of mortar and uniform and quantitative spreading of the mortar in the mold of a concrete component.

[0005] To solve the above technical problems, the utility model realizes the following scheme: the utility model relates to a novel mortar distributing machine, which comprises:

[0006] a rack;

[0007] an XY shaft mechanism arranged on the rack;

[0008] a hopper drivenly connected with the XY shaft mechanism and driven by the XY shaft mechanism to move in the XY shaft direction, and a plurality of outlet gates arranged on the discharge port of the hopper;

[0009] a stirring device arranged in the hopper, which is provided with a plurality of stirrers and a vibration power source for driving the stirrers to rotate synchronously;

[0010] a plurality of driving systems arranged in the hopper, which are one-to-one drivingly connected with the plurality of outlet gates, and the driving system drives the corresponding outlet gate to open and close.

[0011] Further, the rack has two X-axis beams spaced apart by a distance, and two X-axis guide rails arranged on the two X-axis beams, respectively.

[0012] Further, the XY axis mechanism comprises a Y axis translation mechanism and an X axis translation mechanism.

[0013] The Y axis translation mechanism is provided with two groups, and the two groups of Y axis translation mechanisms are installed at two ends of the two X axis beams.

[0014] The X axis translation mechanism is provided with two groups, and the two groups of X axis translation mechanisms are respectively slidably connected to the two X axis guide rails, and the hopper is fixed to the two groups of X axis translation mechanisms.

[0015] Further, the first power source of the Y axis translation mechanism is installed on the X axis beam, and the first power source drives the Y axis translation mechanism to move in the Y axis direction.

[0016] Further, the two ends of the Y axis translation mechanism are each provided with a first anti-collision sensor.

[0017] Further, the second power source of the X axis translation mechanism is installed on the hopper, and the second power source drives the X axis translation mechanism to move in the X axis direction.

[0018] Further, the two ends of the X axis translation mechanism are each provided with a second anti-collision sensor.

[0019] Further, the bottom of the upper open end of the hopper is provided with a grid structure.

[0020] Further, the vibration type power source is a vibration motor.

[0021] Further, the driving system is a hydraulic driving system.

[0022] Compared with the prior art, the mortar distributing machine can make the hopper move in the plane formed by the XY axis, the stirring device can fully stir the mortar prepared in the hopper, uniformly and quantitatively spread the mortar in the concrete component mold, is suitable for mortar with different slump degrees, and ensures the quality of the mortar. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a whole machine structure diagram of the novel mortar distributing machine.

[0024] Figure 2 is a side view structure diagram of the novel mortar distributing machine.

[0025] Figure 3 is a left view structure diagram of the novel mortar distributing machine.

[0026] Figure 4 is a top view structure diagram of the novel mortar distributing machine.

[0027] Marked in the drawing: Y-axis translation mechanism 1, X-axis translation mechanism 2, second anti-collision sensor 3, first anti-collision sensor 4, hopper 5, driving system 6, rack 7, outlet gate 8, stirrer 9. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, so that the advantages and characteristics of the present application can be more easily understood by those skilled in the art, and the protection scope of the present application can be more clearly and definitely defined. Obviously, the described embodiments of the present application are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as there is no conflict between them.

[0030] Embodiment 1: The specific structure of the present application is as follows:

[0031] Please refer to the drawings Figures 1-4 The present application discloses a novel mortar distributing machine, which comprises a rack 7, an XY-axis mechanism arranged on the rack 7, a hopper 5, a stirring device and a driving system 6.

[0032] The rack 7 has two X-axis beams spaced apart by a distance, and two X-axis guide rails arranged on the two X-axis beams. The mortar distributing machine of the present application is further provided with two Y-axis guide rails arranged on the two Y-axis beams of the mortar distributing machine. Specifically, the rack 7 is a steel structure rack.

[0033] The XY-axis mechanism is arranged on the rack 7, and the XY-axis mechanism comprises a Y-axis translation mechanism 1 and an X-axis translation mechanism 2. The Y-axis translation mechanism 1 is provided in two groups, and the two groups of Y-axis translation mechanisms 1 are installed at the two ends of the two X-axis beams. The X-axis translation mechanism 2 is provided in two groups, and the two groups of X-axis translation mechanisms 2 are respectively slidably connected to the two X-axis guide rails. The hopper 5 is fixed to the two groups of X-axis translation mechanisms 2.

[0034] The first power source of the Y-axis translation mechanism 1 is installed on the X-axis beam, and the first power source drives the Y-axis translation mechanism 1 to move in the Y-axis direction. The first power source is a motor, and the motor is connected to two first supporting rollers through a belt pulley set. The two first supporting rollers move along the two Y-axis guide rails.

[0035] The Y-axis translation mechanism 1 is provided with a first anti-collision sensor 4 at both ends, which is a first contact sensor. When the first contact sensor is touched, it sends a signal to the control center, which receives the signal and controls the first power source to stop working until the next time the first power source is started.

[0036] The second power source of the X-axis translation mechanism 2 is installed on the hopper 5, which drives the X-axis translation mechanism 2 to move in the X-axis direction. The second power source is a motor connected to two second support rollers through a belt wheel set, and the two second support rollers move along two X-axis guide rails.

[0037] The X-axis translation mechanism 2 is provided with a second anti-collision sensor 3 at both ends. The second anti-collision sensor 3 is a second contact sensor. When the second contact sensor is touched, it sends a signal to the control center, which receives the signal and controls the second power source to stop working until the next time the second power source is started.

[0038] The hopper 5 is drivenly connected with the XY-axis mechanism and moves in the XY-axis direction driven by the XY-axis mechanism. The discharge port of the hopper 5 is provided with a plurality of outlet gates 8. The bottom of the upper open end of the hopper 5 is provided with a grid structure. The hopper 5 is made of mirror stainless steel, which is wear-resistant, does not adhere to materials, reduces material adhesion, reduces material arching, improves material utilization, and prolongs the service life of the hopper.

[0039] The stirring device is arranged in the lower region inside the hopper 5, which is provided with a plurality of stirrers 9 and a vibration power source 10 for driving the stirrers 9 to rotate synchronously. The vibration power source 10 is a vibration motor, specifically, an attached vibration motor. The attached vibration motor can uniformly vibrate the entire surface of the hopper 5, thereby breaking the arch of the slurry in the hopper 5 and uniformly and stably discharging the slurry. The stirrers 9 are made of wear-resistant materials, and the edges of the stirring shaft and blades are embedded with wear-resistant blocks.

[0040] A plurality of driving systems 6 are arranged in the hopper 5, which are one-to-one drivingly connected with the plurality of outlet gates 8. The driving system 6 drives the corresponding outlet gate 8 to open and close. The driving system 6 is a hydraulic driving system. Specifically, the outlet gate 8 is provided with six groups, and correspondingly, the hydraulic driving system is provided with six groups. Each hydraulic driving system is a precision cylinder hydraulic system with a displacement sensor. The six groups of hydraulic driving systems control the six groups of outlet gates 8, which can realize simultaneous discharging, or can be opened and closed respectively, and the feeding amount is uniform and stable, which is convenient for accurate measurement. The walking and material distribution speed can be steplessly and flexibly adjusted according to the on-site process.

[0041] Therefore, the mortar distributing machine can realize full stirring, uniform and quantitative paving in the concrete component mold, is suitable for mortar with different slump, and guarantees the mortar quality. The mortar distributing machine is simple and convenient to operate, has good applicability, high reliability, is easy to clean, and has long mortar storage time. The control center of the mortar distributing machine adopts a PLC controller and frequency conversion driving technology, is provided with an emergency braking device, is safe and reliable, is easy to clean, and is convenient to maintain. The mortar distributing machine is internally provided with a stirrer 9, and when material is stored in the bin for a long time, the stirring can prevent the material from coagulating and segregating. The bin can be manually opened under the condition of power failure, material can be timely discharged, and the material in the bin can be prevented from coagulating.

[0042] The above merely describes the preferred embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process conversion, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. A new type of mortar distributing machine, characterized in that: include: Rack (7); An XY axis mechanism provided on the frame (7); A hopper (5) is connected to the XY axis mechanism and driven by the XY axis mechanism to move in the XY axis direction, and a discharge port of the hopper (5) is provided with a plurality of outlet gates (8); A stirring device is provided inside the hopper (5), the stirring device being provided with a plurality of stirrers (9) and a vibration power source (10) for driving the stirrers (9) to rotate synchronously; Multiple drive systems (6) are provided on the hopper (5), and the multiple drive systems (6) are connected to multiple outlet gates (8) in a one-to-one driving manner. The drive systems (6) drive the outlet gates (8) corresponding to the drive systems (6) to open and close.

2. A new type of mortar distributor according to claim 1, characterized in that: The frame (7) has two X-axial beams spaced a distance apart and two X-axial guide rails respectively arranged on the two X-axial beams.

3. The novel mortar distributing machine according to claim 2 is characterized in that: The XY axis mechanism comprises a Y axis translation mechanism (1) and an X axis translation mechanism (2); The Y-axis translation mechanism (1) is provided with two groups, and the two groups of Y-axis translation mechanisms (1) are installed at both ends of the two X-axis beams; Two groups of X-axis translation mechanisms (2) are provided. The two groups of X-axis translation mechanisms (2) are respectively slidably connected to the two X-axis guide rails. The hopper (5) is fixed to the two groups of X-axis translation mechanisms (2).

4. The novel mortar distributing machine according to claim 3 is characterized in that: The first power source of the Y-axis translation mechanism (1) is installed on the X-axis beam, and the first power source drives the Y-axis translation mechanism (1) to move in the Y-axis direction.

5. A new type of mortar distributor according to claim 3 or 4, characterized in that: Both ends of the Y-axis translation mechanism (1) are provided with first anti-collision sensors (4).

6. The novel mortar distributing machine according to claim 3 is characterized in that: The second power source of the X-axis translation mechanism (2) is installed on the hopper (5), and the second power source drives the X-axis translation mechanism (2) to move in the X-axis direction.

7. A new type of mortar distributor according to claim 3 or 6, characterized in that: Second anti-collision sensors (3) are provided at both ends of the X-axis translation mechanism (2).

8. The novel mortar distributing machine according to claim 1 is characterized in that: The bottom opening of the upper open end of the hopper (5) is provided with a grid structure.

9. The novel mortar distributing machine according to claim 1 is characterized in that: The vibration power source (10) is a vibration motor.

10. The novel mortar distributing machine according to claim 1, characterized in that: The drive system (6) is a hydraulic drive system.

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