Efficient and uniform multi-stage mixing device of flat film and flat filament unit

The multi-stage heating and cooling temperature control components combined with the temperature detector solve the shortcomings of traditional mixing equipment in temperature control and uniformity, achieve efficient and uniform mixing effects, and ensure the stability of product quality.

CN223442569UActive Publication Date: 2025-10-17CHANGZHOU DEZHENG MASCH CO LTD
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Patent Information

Application Number
CN202422765501.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-17
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Traditional mixing equipment has deficiencies in temperature control, uniformity, and efficiency, resulting in insufficient mixing of raw materials, unstable quality, and an inability to meet the characteristic requirements of different raw materials.

Method used

It adopts multi-stage heating and cooling temperature control components combined with temperature detectors, and realizes all-round stirring through the reciprocating forward and reverse motor and threaded pusher pattern. The staggered cutting blades ensure uniform mixing, and the temperature is adjusted in time through the cooling temperature control component.

Benefits of technology

It achieves precise control of temperature, ensures the stability of the mixing process, improves mixing efficiency and uniformity, and ensures the stability of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mixing devices, in particular to an efficient and uniform multi-stage mixing device of a flat film and flat filament unit. Discharging hoppers are symmetrically arranged on the two sides of the top of the mixing box body, a discharging assembly is arranged in each discharging hopper, a discharging opening is formed in the top of the mixing box body, a cover plate is arranged on the discharging opening, a mixing assembly is arranged in an operation chamber of the mixing box body, and a cooling temperature control assembly is arranged in the wall body of the mixing box body. The cooling temperature control assembly is arranged on the outer side of the working chamber of the mixing box body, a plurality of heating strips are further arranged in the wall body of the mixing box body, and the outer side of the cooling temperature control assembly is covered with the heating strips. A plurality of heating strips in the wall body can be started in stages, for example, preheating is started by a quarter, the temperature can be accurately regulated and controlled to an ideal mixing state, the mixing effect is prevented from being influenced by high or low temperature, different raw materials have different requirements on temperature and heating speed, multi-stage heating can be flexibly adjusted according to the characteristics of the raw materials, and various mixing requirements are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to mixing device technical field especially relates to a high -efficient even's flat film flat wire unit multistage mixing device. BACKGROUND

[0002] In many industrial production and related processing fields, mixing operation is an extremely important process, which aims to fully mix different raw materials to obtain a mixture with specific performance and quality.

[0003] Traditional mixing equipment gradually exposes a series of problems in the actual application process. On the one hand, in the heating link, most equipment often only has a single heating mode, which cannot realize accurate temperature control according to the characteristics of different raw materials and the specific needs of each stage of mixing. This leads to the fact that in the mixing process, the raw materials may overreact, deteriorate in performance, etc. due to excessive temperature, or the raw materials cannot be fully mixed and the desired mixing effect cannot be achieved due to low temperature.

[0004] On the other hand, in terms of uniformity and efficiency of mixing, traditional equipment also has shortcomings. For example, the pushing way of its mixing component is relatively single, which is difficult to make the raw materials fully agitated in all directions and multiple levels in the mixing box, thereby causing uneven mixing of raw materials and affecting the quality stability of the final product. Moreover, the traditional equipment cannot accurately and timely monitor the temperature during the mixing process, and cannot make effective adjustments when the temperature deviates, which also adversely affects the mixing effect. SUMMARY

[0005] The utility model aims at providing a kind of high -efficient even's flat film flat wire unit multistage mixing device to solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme, which comprises a mixing box, the mixing box top two sides symmetry is provided with hopper, each the hopper is provided with discharging assembly in, the mixing box is provided with discharge port in top, the discharge port is provided with cover plate, the mixing box is provided with mixing assembly in workroom, the mixing box is provided with cooling temperature control assembly in wall body, the cooling temperature control assembly is arranged outside the workroom of mixing box, the mixing box is also provided with several heating strips in wall body, the heating strip cover is arranged outside the cooling temperature control assembly.

[0007] As preferred in the utility model, the discharging assembly includes a motor arranged at the top of the hopper, a transmission rod I is arranged on the transmission end of the motor, the transmission rod I is located in the hopper, and a spiral discharging pattern is arranged on the transmission rod I.

[0008] Preferably, the mixing box body is provided with a mounting frame on one side, the mixing assembly comprises a reciprocating forward-reverse motor arranged on the mounting frame, a transmission rod two is arranged on the transmission end of the reciprocating forward-reverse motor, the transmission rod two is movably arranged in the operation chamber of the mixing box body through a pair of bearing seats, and a threaded pushing material groove is arranged on the transmission rod two.

[0009] Preferably, the mixing box body wall is provided with a mounting groove on one side, the cooling and temperature control assembly comprises a water inlet shell arranged in the mounting groove, a plurality of water pipes are arranged on the back of the water inlet shell, the water pipes are arranged in the wall of the mixing box body, and the ends of the plurality of water pipes away from the water inlet shell are provided with a water outlet shell at the same time.

[0010] Preferably, the mixing box body is provided with a water pump on one side of the top, the output port of the water pump is connected with the water inlet, and the input port of the water pump is connected with a cooling water supply device.

[0011] Preferably, a plurality of cutting knives are arranged on the inner wall of the mixing box body at equal intervals, and the cutting knives and the spiral pushing material groove are arranged alternately.

[0012] Preferably, temperature detectors are arranged on the inner walls of the two sides of the mixing box body.

[0013] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects:

[0014] The plurality of heating strips arranged in the wall can be started in stages, for example, one fourth is opened first for preheating, the temperature can be accurately controlled to an ideal mixing state, the influence of high or low temperature on the mixing effect is avoided, different raw materials have different requirements for temperature and temperature rising speed, the multi-stage heating can be flexibly adjusted according to the characteristics of the raw materials, and the diversified mixing requirements are met.

[0015] The reciprocating forward-reverse motor of the mixing assembly drives the transmission rod two, the threaded pushing material groove makes the raw materials reciprocate back and forth, the raw materials are fully stirred, the mixing efficiency is improved, the cutting knives and the spiral pushing material groove are staggered, the cutting knives can cut and scatter the raw materials, and the mixing is uniform; the heating strips are uniformly distributed in the wall, cooperate with the temperature detector to monitor and adjust, ensure that the temperature in the box is uniform, and provide a stable mixing environment.

[0016] The cooling and temperature control assembly is arranged, water can be pumped out in time when the temperature is too high, and the mixing process is stable and the product quality is ensured.

[0017] The utility model discloses a real -time monitoring temperature through the temperature detector of mixing box body both sides inner wall, combines heating and cooling component, can respond to temperature anomaly rapidly, guarantees the mixing quality. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the whole structure schematic diagram of the utility model;

[0019] Figure 2 It is the whole side sectional view display drawing of the utility model;

[0020] Figure 3 It is the mixing box body side sectional view display drawing of the utility model;

[0021] Figure 4 It is the cooling temperature control component structure schematic diagram of the utility model;

[0022] Figure 5 It is the mixing component structure schematic diagram of the utility model.

[0023] Drawing reference: mixing box body 1, discharge hopper 10, discharge port 11, cover plate 12, cutting knife 13, mounting frame 14, install groove 15, discharging assembly 2, motor 20, transmission rod one 21, spiral discharging line 22, mixing assembly 3, reciprocating forward and reverse motor 30, transmission rod two 31, spiral pushing material line 32, bearing seat 33, cooling temperature control component 4, water inlet shell 40, water inlet 41, water pipe 42, water outlet shell 43, water outlet 44, heating strip 5, temperature detector 6, water pump 7. DETAILED DESCRIPTION

[0024] To make the purpose, technical scheme and advantage of the utility model more clear and obvious, below combining with specific implementation and referring to the drawings, the utility model is explained in further detail.Should understand, these descriptions are only exemplary, and not to limit the scope of the utility model.In addition, in the following explanation, the description of known structure and technology is omitted, to avoid unnecessary confusion of the concept of the utility model.

[0025] As Figures 1-5 The utility model discloses a kind of high-efficiency uniform flat film flat yarn machine set multistage mixing devices, mainly including mixing box body 1, discharging hopper 10 is symmetrically provided on the top of mixing box body 1 two sides, discharging port 11 is set on the top of mixing box body 1, discharging port 11 is provided with cover plate 12, inside is equipped with operating room, wall body is respectively provided with cooling temperature control component 4 and heating strip 5, and heating strip 5 is covered in the outside of cooling temperature control component 4;

[0026] A motor 20 is arranged on the top of the discharging hopper 10, the driving end of the motor 20 is connected with a driving rod 21, the driving rod 21 is arranged in the discharging hopper 10, and a spiral discharging groove 22 is arranged on the driving rod 21, the driving rod 21 is driven to rotate by the motor 20, and the spiral discharging groove 22 is used to realize the discharging operation of the raw materials;

[0027] A mounting frame 14 is arranged on one side of the mixing box 1, a reciprocating forward-reverse motor 30 is arranged on the mounting frame 14, the driving end of the reciprocating forward-reverse motor 30 is connected with a driving rod 31, the driving rod 31 is movably arranged in the working chamber of the mixing box 1 through a pair of bearing seats 33, and a screw pushing groove 32 is arranged on the driving rod 31. The motor 20 drives the driving rod 31 to rotate, the screw pushing groove 32 pushes the raw materials to move in the working chamber during the rotation, so that the mixing operation is realized, and the reciprocating forward-reverse motor 30 is used to realize the reciprocating left-right pushing of the raw materials;

[0028] A mounting groove 15 is arranged in one side of the wall of the mixing box 1, a water inlet shell 40 is arranged in the mounting groove 15, a plurality of water pipes 42 are arranged on the back of the water inlet shell 40, the water pipes 42 are arranged in the wall of the mixing box 1, the ends of the water pipes 42 away from the water inlet shell 40 are connected with a water outlet shell 43, and the water outlet shell 43 is arranged outside the mixing box 1. A water inlet 41 is arranged on the top of the water inlet shell 40, and a water outlet 44 is arranged on the bottom of the water outlet shell 43. In addition, a water pump 7 is arranged on one side of the top of the mixing box 1, the output port of the water pump 7 is connected with the water inlet 41, and the input port of the water pump 7 is connected with a cooling water supply device. When cooling is needed, the water pump 7 draws the cooling water from the cooling water supply device, sends the cooling water into the water inlet shell 40 through the water inlet 41, and then flows to the water outlet shell 43 through the water pipes 42, and finally is discharged from the water outlet 44, so that the heat in the wall of the mixing box 1 is taken away, and the cooling and temperature control are realized.

[0029] A plurality of cutting knives 13 are arranged on the inner wall of the mixing box 1 at equal intervals, and the cutting knives 13 are arranged alternately with the screw pushing groove 32. During the mixing process, the screw pushing groove 32 pushes the raw materials to interact with the cutting knives 13, so that the mixing effect is further improved.

[0030] Temperature detectors 6 are arranged on the inner walls of the two sides of the mixing box 1, which are used to monitor the temperature in the mixing box 1 in real time, so that corresponding heating or cooling operations can be performed according to the temperature.

[0031] In use, first need to be mixed material respectively accurately into two feeding hopper 10, then, through the control system operation, start a quarter of the number of heating strip 5, preheating treatment in the mixing box 1, then, using temperature detector 6 to the temperature of mixing box 1 real-time detection, when the preheating reaches the appropriate temperature, can start two feeding hopper 10 in the feeding assembly 2, under the drive of motor 20, by virtue of spiral feeding lines 22 will raw materials smoothly into the mixing box 1 in;

[0032] Immediately can start the reciprocating forward and reverse motor 30 of mixing assembly 3, the motor 20 first positive rotation set number, then immediately reverse corresponding set number, such reciprocating cycle, under the drive of transmission rod two 31, the raw materials in the mixing box 1 reciprocating left and right advance, in the process of advancing and cutting knife 13 mutual cooperation, cutting raw materials, so that the mixing is more fully;

[0033] In the process of mixing, the user can through the opening of cover plate 12, at any time observe the mixing situation, if found that the internal temperature is not enough, not enough to make raw materials form the state of wire drawing, can continue to open a quarter of the number of heating strip 5 through the controller to heat, and so on, until the mixing box 1 inside mixing material can form the state of wire drawing;

[0034] If the mixing material is found to form wire drawing will break the state, which shows that the temperature is too high, at this time, can be through the start of water pump 7 to extract cooling water into the water inlet shell 40, cooling water will flow from several water pipes 42, in turn, take away the higher temperature, to realize the reduction of mixing temperature, ensure the smooth progress of the mixing process and the good mixing effect.

[0035] It should be understood that the above specific embodiments of the present application are only used for illustrative or explanatory purposes of the principles of the present application, and do not constitute a limitation on the present application. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present application shall be included in the protection scope of the present application. In addition, the appended claims of the present application are intended to cover all changes and modifications falling within the scope and boundary of the appended claims, or the equivalent forms of such scope and boundary.

Claims

1. A high-efficiency and uniform multi-stage mixing device for a flat film flat yarn unit, comprising a mixing box (1), wherein feeding funnels (10) are symmetrically arranged on both sides of the top of the mixing box (1), and characterized in that: Each of the discharge funnels (10) is provided with a discharge assembly (2), the top of the mixing box (1) is provided with a discharge port (11), the discharge port (11) is provided with a cover plate (12), the working chamber of the mixing box (1) is provided with a mixing assembly (3), the wall of the mixing box (1) is provided with a cooling temperature control assembly (4), the cooling temperature control assembly (4) is provided outside the working chamber of the mixing box (1), and the wall of the mixing box (1) is provided with a plurality of heating strips (5), the heating strips (5) are covered on the outside of the cooling temperature control assembly (4).

2. The high-efficiency and uniform multi-stage mixing device for flat film yarn production line according to claim 1, characterized in that: The blanking assembly (2) includes a motor (20) arranged on the top of the blanking hopper (10), a transmission rod (21) is provided on the transmission end of the motor (20), the transmission rod (21) is located in the blanking hopper (10), and a spiral blanking pattern (22) is provided on the transmission rod (21).

3. The high-efficiency and uniform multi-stage mixing device for flat film yarn production line according to claim 2, characterized in that: A mounting frame (14) is provided on one side of the mixing box (1), and the mixing assembly (3) includes a reciprocating forward and reverse motor (30) provided on the mounting frame (14). A second transmission rod (31) is provided on the transmission end of the reciprocating forward and reverse motor (30). The second transmission rod (31) is movably provided in the working chamber of the mixing box (1) through a pair of bearing seats (33), and a threaded pushing pattern (32) is provided on the second transmission rod (31).

4. The high-efficiency and uniform multi-stage mixing device for flat film yarn production line according to claim 3, characterized in that: A mounting groove (15) is provided on one side of the wall of the mixing box (1), and the cooling temperature control component (4) includes a water inlet shell (40) arranged in the mounting groove (15). A plurality of water pipes (42) are provided on the back of the water inlet shell (40), and the water pipes (42) are provided in the wall of the mixing box (1), and a water outlet shell (43) is provided at one end of the plurality of water pipes (42) away from the water inlet shell (40). The water outlet shell (43) is located outside the mixing box (1), and a water inlet (41) is provided on the top of the water inlet shell (40), and a water outlet (44) is provided on the bottom of the water outlet shell (43).

5. The high-efficiency and uniform multi-stage mixing device for flat film yarn production line according to claim 4, characterized in that: A water pump (7) is provided on one side of the top of the mixing box (1); the output port of the water pump (7) is connected to the water inlet (41); and the input port of the water pump (7) is connected to a cooling water supply device.

6. The high-efficiency and uniform multi-stage mixing device for flat film yarn production line according to claim 5, characterized in that: Several cutting knives (13) are arranged at equal intervals on the inner wall of the mixing box (1), and the cutting knives (13) are arranged in an alternating manner with the spiral pushing patterns (32).

7. The high-efficiency and uniform multi-stage mixing device for flat film yarn production line according to claim 6, characterized in that: Temperature measuring devices (6) are provided on both inner walls of the mixing box (1).