High-molecular coiled material hot melting welding device

By designing a polymer coil hot-melt welding device with rubber strips, springs and positioning mechanisms, the problems of melting damage and weak positioning of polymer coils during welding are solved, achieving efficient fixation and improved welding quality.

CN223442872UActive Publication Date: 2025-10-17HUIZHOU ATUDA ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202423006559.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-17
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

During the hot melt welding process, polymer coils are prone to large-scale melting, resulting in damage, and their positioning and fixation are not strong, resulting in skewness.

Method used

A polymer coil hot-melt welding device was designed, which uses rubber strips and spring structures to fix the coils. Combined with a positioning mechanism and an insulation board structure, it controls the flow direction of high-temperature gas and positioning fixation to avoid large-area melting and skewing.

Benefits of technology

It effectively avoids large-area melting damage to the polymer coil, improves the positioning fixity during welding, and ensures welding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a macromolecule coiled material hot melting welding device which comprises a welding platform, a first macromolecule coiled material is placed on one side of the upper end of the welding platform, a second macromolecule coiled material is placed on the other side of the upper end of the welding platform, and connecting frames are fixedly connected to the middles of the front end and the rear end of the welding platform. An outer air outflow box body structure is fixedly connected between the two connecting frames, a connecting pipe is fixedly connected to the upper end of the outer air outflow box body structure, an outer cavity is formed in the middle of the interior of the outer air outflow box body structure, and an inner air heating box body structure is fixedly connected to the middle of the interior of the outer cavity. Most of high-temperature gas can be shielded through the rubber strips, the high-temperature gas flows out from the outlets in the two sides of the upper end of the outer air outflow box body structure, and then damage caused by large-area fusion of the first polymer coiled material and the second polymer coiled material is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high polymer coiled material hot melting welding technical field, concretely to a kind of high polymer coiled material hot melting welding device. BACKGROUND

[0002] Hot melting is generally used as hot melting connection, and the principle of hot melting connection is to heat the flat end face of two workpieces that can be hot melted by tightly attaching them to a heating tool until melting, and then to keep the two melted end faces close together under the action of pressure after removing the heating tool until the joint cools down, so that the two sections of pipeline are connected to become a whole. The high polymer coiled material is made of synthetic rubber, synthetic resin or a blend of the two as a base material, and a coiled material fabric is manufactured therefrom. The two coiled material fabrics can be fixedly connected together by a hot melting device.

[0003] However, the existing high polymer coiled material can be melted in a large area during hot melting welding, which can cause damage to the high polymer coiled material. In addition, the positioning of the high polymer coiled material is not strong enough during hot melting welding, which can cause the high polymer coiled material to be skewed during hot melting welding. Therefore, the existing high polymer coiled material hot melting welding device does not meet the existing requirements. To solve this problem, the utility model provides a high polymer coiled material hot melting welding device. UTILITY MODEL CONTENTS

[0004] The utility model aims to provide a high polymer coiled material hot melting welding device to solve the problem that the high polymer coiled material can be melted in a large area during hot melting welding, which can cause damage to the high polymer coiled material. In addition, the positioning of the high polymer coiled material is not strong enough during hot melting welding, which can cause the high polymer coiled material to be skewed during hot melting welding.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high polymer coiled material hot melting welding device, comprising a welding platform, a first high polymer coiled material is placed on one side of the upper end of the welding platform, a second high polymer coiled material is placed on the other side of the upper end of the welding platform, a connecting frame is fixedly connected at the middle of the front and rear ends of the welding platform, an outer air outlet box structure is fixedly connected between the two connecting frames, a connecting pipe is fixedly connected to the upper end of the outer air outlet box structure, an outer cavity is arranged at the middle of the inner part of the outer air outlet box structure, an inner air heating box structure is fixedly connected to the middle of the inner part of the outer cavity, a plurality of heat preservation plates are arranged in a staggered manner on both sides of the inner wall of the inner air heating box structure, a gas outlet is arranged at the bottom end of the inner air heating box structure, and a flow outlet is arranged at both sides of the inner wall of the outer cavity.

[0006] Preferably, the outer cavity is provided with an inner cavity on both sides, the upper end of the inner cavity is connected with a spring, the lower end of the spring is connected with a movable plate, and the lower end of the movable plate is fixedly connected with a rubber strip.

[0007] Preferably, the rubber strip penetrates the bottom end wall of the inner cavity, the bottom end of one rubber strip is pressed on the second high polymer coiled material, and the bottom end of the other rubber strip is pressed on the first high polymer coiled material.

[0008] Preferably, a long groove is arranged at the middle of the upper end of the welding platform.

[0009] Preferably, the welding platform is fixedly connected with a top block on both sides, and the upper end of the section of the top block is provided with a semicircular convex structure.

[0010] Preferably, the welding platform is fixedly connected with a positioning mechanism at four end corners, the positioning mechanism comprises a connecting strip, one end of the connecting strip is fixedly connected with a clamping strip, and the two sides of the clamping strip are fixedly connected with clamping pieces.

[0011] Preferably, the first high polymer coiled material and the second high polymer coiled material are pressed on the lower end of the clamping strip.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. The rubber strip can block most high-temperature gas, so that the high-temperature gas flows out from the outlet on the upper end of the outer air outlet box structure, the high-temperature gas only contacts the gap between the first high polymer coiled material and the second high polymer coiled material and melts, the high-temperature gas is prevented from melting the first high polymer coiled material and the second high polymer coiled material in a large area, and the damage caused by the large-area melting of the first high polymer coiled material and the second high polymer coiled material is avoided.

[0014] 2. The positioning mechanism is made of elastic metal, so that the bending of the clamping piece can position and fix the upper end of the first high polymer coiled material or the second high polymer coiled material, the bending of the clamping strip can also position and fix the upper end of the first high polymer coiled material or the second high polymer coiled material, the positioning mechanism at the four end corners of the welding platform can position and fix the first high polymer coiled material and the second high polymer coiled material.

[0015] The movable plate and the rubber strip are subjected to the downward stretching elastic force of the spring, so that the rubber strip can be fixed to the first high polymer coiled material and the second high polymer coiled material. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0017] Figure 2 For the utility model Figure 1 The enlarged view of the sectional structure at A;

[0018] Figure 3 For the utility model as a whole is the front view cutaway view;

[0019] Figure 4 For the utility model Figure 3 The cutaway enlarged view at B.

[0020] In the figure: 1, welding platform;2, connecting frame;3, outer air outflow box body structure;4, connecting pipe;5, first high molecular coiled material;6, second high molecular coiled material;7, top block;8, positioning mechanism;801, connecting strip;802, clamping strip;803, clamping piece;9, long recess;10, inner air heating box body structure;11, insulation board;12, air outlet;13, spring;14, inner cavity;15, movable plate;16, rubber strip;17, outlet;18, outer cavity. Specific implementation

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0022] Please refer to Figures 1 to 4 The utility model provides an embodiment: a high molecular coiled material hot melting welding device, including welding platform 1, the first high molecular coiled material 5 is placed in one side of welding platform 1 upper end, the second high molecular coiled material 6 is placed in the other side of welding platform 1 upper end, the connecting frame 2 is fixedly connected in the middle of the front and rear ends of welding platform 1, the outer air outflow box body structure 3 is fixedly connected between two connecting frames 2, the connecting pipe 4 is fixedly connected to the upper end of outer air outflow box body structure 3, the outer cavity 18 is equipped in the middle of the inside of outer air outflow box body structure 3, the inner air heating box body structure 10 is fixedly connected in the middle of the inside of outer cavity 18, a plurality of insulation boards 11 are arranged alternately on the two sides of the inner wall of inner air heating box body structure 10, the air outlet 12 is passed through the bottom end of inner air heating box body structure 10, the outlet 17 is passed through the two sides of the inner wall of outer cavity 18

[0023] One end of the connecting pipe 4 is connected with a hot air machine, the hot air machine blows the air capable of melting the first high polymer coiled material 5 and the second high polymer coiled material 6 into the inner air heating box structure 10 outside the box structure 3, the cross section of the whole inner air heating box structure 10 is set as an inverted trapezoidal structure, the inner air heating box structure 10 can blow the air outside the air outlet 12, the gap between the first high polymer coiled material 5 and the second high polymer coiled material 6 is at the upper end of the long groove 9, and the hot air melts the gap between the first high polymer coiled material 5 and the second high polymer coiled material 6 and welds them.

[0024] The inner cavity 14 is arranged on both sides of the outer cavity 18, the upper end of the inner wall of the inner cavity 14 is connected with the spring 13, the lower end of the spring 13 is connected with the movable plate 15, the lower end of the movable plate 15 is fixedly connected with the rubber strip 16, the rubber strip 16 penetrates through the bottom end wall of the inner cavity 14, one end of the rubber strip 16 is pressed on the second high polymer coiled material 6, and the other end of the rubber strip 16 is pressed on the first high polymer coiled material 5.

[0025] When the first high polymer coiled material 5 and the second high polymer coiled material 6 are moved and inserted at the lower end of the outer air outlet box structure 3, the spring 13 in the inner cavity 14 presses downward the movable plate 15, the movable plate 15 is also driven to move downward, the rubber strip 16 is also pressed downward, and the two rubber strips 16 are pressed on the upper end of the first high polymer coiled material 5 and the upper end of the second high polymer coiled material 6 respectively, the upper end of the first high polymer coiled material 5 and the upper end of the second high polymer coiled material 6 are fixed, and the fixing performance of the first high polymer coiled material 5 and the second high polymer coiled material 6 on the welding platform 1 is improved.

[0026] The middle of the upper end of the welding platform 1 is provided with the long groove 9, the two sides of the welding platform 1 are fixedly connected with the top block 7, and the upper end of the cross section of the top block 7 is provided with a semicircular convex structure, the first high polymer coiled material 5 and the second high polymer coiled material 6 are lifted up by the top block 7, a part of the first high polymer coiled material 5 and the second high polymer coiled material 6 is pressed to the middle by the lifting action, the gap between the first high polymer coiled material 5 and the second high polymer coiled material 6 is tightly fitted, and the first high polymer coiled material 5 and the second high polymer coiled material 6 are prevented from sliding to the two sides under the action of gravity.

[0027] The four corners of the welding platform 1 are fixedly connected with the positioning mechanism 8, the positioning mechanism 8 comprises a connecting strip 801, one end of the connecting strip 801 is fixedly connected with a clamping strip 802, the two sides of the clamping strip 802 are fixedly connected with clamping pieces 803, and the first high polymer coiled material 5 and the second high polymer coiled material 6 are pressed on the lower end of the clamping strip 802.

[0028] The positioning mechanism 8 of the whole is made of elastic metal, the bending of the clamping sheet 803 can position and fix the upper end of the first polymer coiled material 5 or the second polymer coiled material 6, and the bending of the clamping strip 802 can also position and fix the upper end of the first polymer coiled material 5 or the second polymer coiled material 6. Through the arrangement, the positioning mechanism 8 at the four corners of the welding platform 1 can position and fix the first polymer coiled material 5 and also position and fix the second polymer coiled material 6.

[0029] In use, the first polymer coiled material 5 is placed on one side of the upper end of the welding platform 1, and the second polymer coiled material 6 is placed on the other side of the upper end of the welding platform 1. The positioning mechanism 8 at the front and rear ends of one side of the welding platform 1 extrudes and fixes the first polymer coiled material 5, and the positioning mechanism 8 at the front and rear ends of the other side of the welding platform 1 extrudes and fixes the second polymer coiled material 6. Thus, the gap between the first polymer coiled material 5 and the second polymer coiled material 6 is located at the upper end of the long groove 9, and the gap between the first polymer coiled material 5 and the second polymer coiled material 6 is also located at the lower end of the air outlet 12.

[0030] When the hot air machine outside fills the high-temperature gas into the inner air heating box structure 10 through the connecting pipe 4, the plurality of heat preservation plates 11 inside the inner air heating box structure 10 are powered on to heat the air, so that the temperature of the high-temperature gas gradually decreases when it enters the inner air heating box structure 10. The plurality of heat preservation plates 11 are staggered in the inner air heating box structure 10. This arrangement can buffer the high-temperature gas entering the inner air heating box structure 10, so that the gap between the first polymer coiled material 5 and the second polymer coiled material 6 does not deform when the high-temperature gas blows downward at a high speed. The staggered arrangement of the plurality of welding platforms 1 increases the contact area of the high-temperature gas with the heat preservation plates 11 in the inner air heating box structure 10, thereby improving the heat preservation efficiency of the heat preservation plates 11.

[0031] The spring 13 stretches downward to stretch the movable plate 15 and the rubber strip 16. This allows the rubber strip 16 to fix the first polymer coiled material 5 and the second polymer coiled material 6, and the rubber strip 16 can block most of the high-temperature gas from flowing out of the two ends of the outer air outlet box structure 3. The high-temperature gas flows out of the outlet 17 at the upper end of the outer air outlet box structure 3, so that the high-temperature gas only contacts the gap between the first polymer coiled material 5 and the second polymer coiled material 6 and melts it, thereby avoiding the high-temperature gas from melting a large area of the first polymer coiled material 5 and the second polymer coiled material 6, and avoiding damage caused by the melting of a large area of the first polymer coiled material 5 and the second polymer coiled material 6.

[0032] Then, the high-temperature gas is blown out through the gas outlet 12, and the high-temperature gas only melts the gap between the first high-molecular material roll 5 and the second high-molecular material roll 6, so that the first high-molecular material roll 5 and the second high-molecular material roll 6 can be heat-welded as a whole.

[0033] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims to which they relate.

Claims

1. A polymer coil hot melt welding device, comprising a welding platform (1), characterized in that: A first polymer coil (5) is placed on one side of the upper end of the welding platform (1), and a second polymer coil (6) is placed on the other side of the upper end of the welding platform (1). A connecting frame (2) is fixedly connected to the middle of the front and rear ends of the welding platform (1). An external air outflow box structure (3) is fixedly connected between the two connecting frames (2). The upper end of the external air outflow box structure (3) is fixedly connected to a connecting pipe (4). An external cavity (18) is provided in the middle of the internal part of the external air outflow box structure (3). An internal air heating box structure (10) is fixedly connected in the middle of the internal part of the external cavity (18). A plurality of insulation boards (11) are arranged in a staggered manner on both sides of the inner wall of the internal air heating box structure (10). An air outlet (12) is provided through the bottom end of the internal air heating box structure (10), and an outflow port (17) is provided through both sides of the inner wall of the external cavity (18).

2. The polymer coil hot melt welding device according to claim 1, characterized in that: Inner cavities (14) are provided on both sides of the outer cavity (18), the upper end of the inner wall of the inner cavity (14) is connected to a spring (13), the lower end of the spring (13) is connected to a movable plate (15), and the lower end of the movable plate (15) is fixedly connected to a rubber strip (16).

3. The polymer coil hot melt welding device according to claim 2, characterized in that: The rubber strips (16) pass through the bottom wall of the inner cavity (14), the bottom end of one rubber strip (16) is squeezed on the second polymer coil (6), and the bottom end of the other rubber strip (16) is squeezed on the first polymer coil (5).

4. The polymer coil hot melt welding device according to claim 3, characterized in that: A long groove (9) is provided in the middle of the upper end of the welding platform (1).

5. The polymer coil hot melt welding device according to claim 4, characterized in that: Top blocks (7) are fixedly connected to both sides of the welding platform (1), and the upper end of the cross-section of the top block (7) is configured as a semicircular convex structure.

6. The polymer coil hot melt welding device according to claim 5, characterized in that: The four end corners of the welding platform (1) are all fixedly connected to positioning mechanisms (8), and the positioning mechanism (8) comprises a connecting strip (801), one end of the connecting strip (801) is fixedly connected to a clamping strip (802), and both sides of the clamping strip (802) are fixedly connected to clamping pieces (803).

7. The polymer coil hot melt welding device according to claim 6, characterized in that: The first polymer coil (5) and the second polymer coil (6) are both squeezed onto the lower end of the clamping strip (802).