Nozzle anti-collision structure for plasterboard code spraying

By introducing a combination of a conveyor belt, a pendulum wheel sorter, and an early warning device into the gypsum board coding device, it is possible to detect and sort gypsum boards that are too high, solve the problem of gypsum boards hitting the printhead, maintain production continuity, and improve efficiency.

CN223443155UActive Publication Date: 2025-10-17TAISHAN GYPSUM (CHONGZUO) CO LTD
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Patent Information

Application Number
CN202423266495.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-10-17
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

The existing gypsum board coding device is prone to impacting the printer nozzle when the gypsum board is damp, bent or deformed, causing damage to the nozzle and stopping the conveying to avoid the impact on production continuity and efficiency.

Method used

The nozzle anti-collision structure includes a conveyor belt, a pendulum wheel sorter and an early warning device. The height sensor detects the gypsum board that is too high and controls the pendulum wheel sorter to change the conveying direction, separating the excessively high gypsum board to the branch belt to avoid collision with the nozzle.

Benefits of technology

Without affecting the normal delivery of gypsum boards, it prevents the gypsum boards from hitting the nozzles, maintaining production continuity and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gypsum board production equipment, in particular to a spray head anti-collision structure for gypsum board code spraying, which comprises a conveying belt, a balance wheel sorting machine and an early warning device, the front end of the conveying belt is provided with a nozzle of an ink-jet printer, and the middle of the conveying belt is connected with a branch belt. The balance wheel sorting machine is arranged on the conveying belt corresponding to the branch belt; the early warning device is arranged at the rear end of the conveying belt; the early warning device comprises a cross rod, a spring and a movable plate; the cross rod is arranged above the conveying belt, a height sensor is installed on the cross rod, and the height sensor is connected with a control system of the balance wheel sorting machine; one end of the spring is connected with the cross rod, and the other end is connected with the movable plate below the cross rod; when the spring is in a natural state, the lower end of the movable plate is flush with the upper surface of the gypsum board. According to the utility model, the overhigh plasterboard can be found, and the plasterboard can be separated without influencing the conveying of other normal plasterboards, so that the plasterboard is prevented from impacting a spray head of the ink-jet printer.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gypsum board production equipment technical field, concretely relates to a nozzle anti -collision structure for gypsum board code spraying. BACKGROUND

[0002] Gypsum board needs to be marked with code before leaving factory, in order to improve the degree of automation, the existing code spraying is generally carried out directly when conveying, since the code spraying machine is close to the gypsum board, if the gypsum board is damp and curved or deformed and bulges, it is easy to hit the nozzle of the code spraying machine during automatic code spraying, causing the nozzle to be damaged.

[0003] Therefore, the patent with the application number CN202022189246.1 discloses a kind of anti-collision type gypsum board code spraying device, by setting early warning device, the gypsum board that protrudes to a certain height can be early warned, to trigger the action of travel switch, the travel switch can control the conveying device to stop conveying, so that the nozzle of code spraying machine can be avoided by high gypsum board collision, although the purpose of effectively protecting nozzle can be achieved, since conveying needs to be stopped when finding high gypsum board, therefore, the continuity of production will be affected, and production efficiency is reduced. UTILITY MODEL CONTENT

[0004] Therefore, the purpose of the utility model is to provide a nozzle anti-collision structure for gypsum board code spraying, which can not only find high gypsum board, but also separate it without affecting the conveying of other normal gypsum board, to prevent it from hitting the nozzle of code spraying machine.

[0005] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0006] A nozzle anti-collision structure for gypsum board code spraying, comprising a conveying belt, a balance wheel sorting machine and an early warning device; the conveying belt is used to convey gypsum board, the nozzle of the code spraying machine is arranged at the front end of the conveying belt, and the conveying belt is connected with a belt support at the middle part; the balance wheel sorting machine is installed on the conveying belt corresponding to the belt support; the early warning device is arranged at the rear end of the conveying belt;

[0007] The early warning device comprises a horizontal rod, a spring and a movable plate; the horizontal rod is arranged above the conveying belt, a height sensor is installed on the horizontal rod, and the height sensor is connected with the control system of the balance wheel sorting machine; one end of the spring is connected with the horizontal rod, and the other end of the spring is connected with the movable plate located below the horizontal rod; when the spring is in a natural state, the lower end of the movable plate is flush with the upper surface of the gypsum board.

[0008] As a further scheme of the utility model: wherein, the horizontal rod is provided with a sleeve plate, the upper end of the movable plate is inserted into the sleeve plate, and the height sensor and the spring are arranged in the sleeve plate.

[0009] As a further scheme of the utility model: wherein, the number of spring is two, two the spring is respectively set in the sleeve board inside two sides;The height sensor is set between two the spring.

[0010] As a further scheme of the utility model: wherein, the movable plate lower end end is arc-shaped.

[0011] As a further scheme of the utility model: wherein, the early warning device still includes two support rods, two the support rod is connected in the conveying belt two sides respectively, the crossbar two ends are respectively up and down mobile adjustment setting in two the support rod.

[0012] As a further scheme of the utility model: wherein, the support rod is opened with staggered intercommunication's first strip mouth and second strip mouth, the crossbar two ends are respectively set in two the first strip mouth, the second strip mouth is equipped with bolt, the bolt is set in the crossbar and is screwed with nut;By tightening the nut, can make the screw cap of bolt cooperation the nut clamping fixed in the support rod.

[0013] Due to the adoption of the above technical scheme, the utility model will have the following beneficial effects:

[0014] The utility model discloses a kind of for gypsum board code spraying nozzle anti-collision structure, when conveying belt conveys gypsum board to pass through movable plate just below, if gypsum board height is too high, it will lift movable plate and make its height higher than the height threshold value set by height sensor, so that height sensor will output electric signal to balance wheel sorting machine, make balance wheel sorting machine turn to support band, until the too high gypsum board is conveyed to support band by balance wheel sorting machine;Too high gypsum board passes through early warning device, movable plate restores original shape under the action of spring, if the height of next gypsum board is lower than the height threshold value set by height sensor, then the gypsum board will be normally conveyed to the nozzle of code spraying machine along conveying belt and code spraying, entire process does not need to stop conveying work.

[0015] Compared with prior art, the utility model not only can find too high gypsum board, but also can be sorted out without affecting other normal gypsum board conveying, prevent it from impacting nozzle of code spraying machine;Since entire process does not need to stop conveying work, thus maintain the continuity of production, production efficiency is higher. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed in the embodiments or prior art description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0017] Figure 1 The upper view of the nozzle anti-collision structure for gypsum board code spraying in the embodiment of the present application when conveying normal gypsum board;

[0018] Figure 2 For Figure 1 The upper view of the nozzle anti-collision structure for gypsum board code spraying in the embodiment of the present application when conveying high gypsum board;

[0019] Figure 3 For Figure 1 The perspective view of the early warning device in the embodiment of the present application;

[0020] Figure 4 For Figure 1 The front view of the early warning device in the embodiment of the present application;

[0021] Figure 5 For Figure 1 The left view of the nozzle anti-collision structure for gypsum board code spraying in the embodiment of the present application in the use state.

[0022] The correspondence between the various figure marks and the component names in the drawings is as follows:

[0023] 1, conveying belt; 11, belt support; 2, balance wheel sorting machine; 3, early warning device; 31, horizontal rod; 32, spring; 33, movable plate; 34, height sensor; 35, cover plate; 36, support rod; 361, first bar-shaped opening; 362, second bar-shaped opening; 37, bolt; 38, nut; 4, nozzle; 5, gypsum board. DETAILED DESCRIPTION

[0024] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0025] Please refer to Figures 1-5In one embodiment of the gypsus board code spraying nozzle anti-collision structure, the gypsus board code spraying nozzle anti-collision structure comprises a conveying belt 1, a balance wheel sorting machine 2 and a warning device 3; the conveying belt 1 is used for conveying gypsus boards 5, a nozzle 4 of a code spraying machine is arranged at the front end of the conveying belt 1, and the conveying belt 1 is connected with a belt supporting part 11 at the middle part; the balance wheel sorting machine 2 is installed on the conveying belt 1 at the position corresponding to the belt supporting part 11; and the warning device 3 is arranged at the rear end of the conveying belt 1; when the conveying belt 1 conveys the gypsus boards 5 to pass through the warning device 3, the warning device 3 can find the gypsus boards 5 that are too high and transmit a signal to the balance wheel sorting machine 2, and the balance wheel sorting machine 2 changes the conveying direction of the conveying belt 1, so that the gypsus boards 5 that are too high are conveyed along the belt supporting part 11, and the nozzle 4 is prevented from being impacted.

[0026] It should be noted that the balance wheel sorting machine 2 is an existing automatic sorting device, which is widely used in warehouses of logistics, express delivery, e-commerce and other industries, and is used for quickly and accurately sorting different articles to specified positions. The core component of the sorting machine is a swing type conveying wheel, and through the swing conveying wheel, the articles can be flexibly guided into different sorting channels.

[0027] In the embodiment, the warning device 3 comprises a horizontal rod 31, a spring 32 and a movable plate 33; the horizontal rod 31 is arranged above the conveying belt 1, a height sensor 34 is installed on the horizontal rod 31, and the height sensor 34 is connected with a control system of the balance wheel sorting machine 2; one end of the spring 32 is connected with the horizontal rod 31, and the other end of the spring 32 is connected with the movable plate 33 located below the horizontal rod 31; when the spring 32 is in a natural state, the lower end of the movable plate 33 is flush with the upper surface of a normal height gypsus board 5, so that when the conveying belt 1 conveys the gypsus boards 5 to pass through the position directly below the movable plate 33, if the gypsus board 5 is damp, curved or deformed and bulges to cause the height of the gypsus board 5 to be higher than the height of the normal gypsus board 5, the movable plate 33 is lifted to cause the height sensor 34 to sense the height change of the movable plate 33, and the height change is converted into an electric signal; when the height of the movable plate 33 is higher than the height threshold set by the height sensor 34 (when the height of the gypsus board 5 is too high), the height sensor 34 outputs an electric signal to the control system of the balance wheel sorting machine 2, the control system controls the balance wheel sorting machine 2 to turn to the belt supporting part 11 and keep the conveying state for a period of time, and the gypsus board 5 that is too high is conveyed to the belt supporting part 11 by the balance wheel sorting machine 2.

[0028] Specifically, the horizontal rod 31 is square, a square sleeve plate 35 is integrally connected with the lower surface of the horizontal rod 31, the upper end of the movable plate 33 is inserted into the sleeve plate 35, and the height sensor 34 and the spring 32 are arranged in the sleeve plate 35; the sleeve plate 35 is arranged on one hand to protect the height sensor 34 and the spring 32 from being disturbed by the external environment, and on the other hand to horizontally limit the movable plate 33 to prevent the movable plate 33 from horizontally moving to cause the spring 32 to bend under the horizontal force of the gypsus board 5.

[0029] More specifically, the number of springs 32 is two, two springs 32 are arranged in the two sides of the sleeve plate 35 respectively, and are axisymmetric with the center line of the movable plate 33 as the axis of symmetry, so that the elastic force of the spring 32 received by the movable plate 33 is evenly distributed; the height sensor 34 is arranged between the two springs 32 and located on the center line of the movable plate 33, so as to improve the accuracy of height detection.

[0030] Specifically, the lower end of the movable plate 33 is arc-shaped, and preferably the entire lower end surface of the movable plate 33 is rounded, so that the contact point between the gypsum board 5 and the movable plate 33 can move downward along the arc surface when the gypsum board 5 advances, so that the movable plate 33 is more easily lifted by the gypsum board 5.

[0031] Further, the early warning device 3 further comprises two support rods 36, and the two support rods 36 are respectively fixedly connected on the two sides of the conveying belt 1 through screws, and the two ends of the cross bar 31 are respectively arranged on the two support rods 36 through up-down movement adjustment, so that the height of the cross bar 31 is adjusted, and the lower end of the movable plate 33 can be flush with the upper surface of the gypsum board 5 of different heights, thereby improving the adaptability.

[0032] Specifically, the support rod 36 is provided with a first strip-shaped hole 361 and a second strip-shaped hole 362 which are longitudinally and transversely intersected and communicated, the two ends of the cross bar 31 are respectively arranged in the two first strip-shaped holes 361, the second strip-shaped hole 362 is provided with a bolt 37 which penetrates the cross bar 31, and one end of the bolt 37 is threadedly connected with a nut 38; in use, the cross bar 31 can be moved up and down along the support rod 36 by loosening the nut 38, so as to adjust the height of the cross bar 31; by tightening the nut 38, the screw cap of the bolt 37 cooperates with the nut 38 to be clamped and fixed on the support rod 36, so as to limit the up-down movement of the cross bar 31, thereby realizing the up-down movement adjustment of the cross bar 31.

[0033] The use method or working principle of the utility model is as follows:

[0034] Before the gypsum board 5 is conveyed to the ink-jet printer, the nut 38 is loosened, the crossbar 31 is moved up and down along the support rod 36 to adjust the height of the crossbar 31, so that when the spring 32 is in a natural state, the lower end of the movable plate 33 is flush with the upper surface of the normal height gypsum board 5, after adjustment, the nut 38 is tightened to make the screw cap of the bolt 37 clamped and fixed on the support rod 36 to limit the up and down movement of the crossbar 31; when the conveying belt 1 conveys the gypsum board 5 to the position directly below the movable plate 33, if the gypsum board 5 is damp and curved or deformed and bulging, so that its height is higher than the normal height of the gypsum board 5, then the gypsum board 5 will lift the movable plate 33 and compress the spring 32, so that the height sensor 34 senses the height change of the movable plate 33 and converts it into an electric signal; when the height of the movable plate 33 is higher than the height threshold set by the height sensor 34 (when the height of the gypsum board 5 is too high), the height sensor 34 will output an electric signal to the control system of the swing wheel sorting machine 2, and the control system will control the swing wheel sorting machine 2 to turn to the conveying belt 11 and keep conveying for a period of time, until the gypsum board 5 with too high height is conveyed to the conveying belt 11 by the swing wheel sorting machine 2; after the gypsum board 5 with too high height passes through the early warning device 3, the movable plate 33 returns to the original state under the action of the spring 32, if the height of the next gypsum board 5 is lower than the height threshold set by the height sensor 34, then the gypsum board 5 will be normally conveyed along the conveying belt 1 to the position below the nozzle 4 of the ink-jet printer for ink-jet printing, so as to effectively prevent the nozzle 4 from being impacted.

Claims

1. A nozzle anti-collision structure for gypsum board coding, characterized in that: The invention comprises a conveyor belt (1), a pendulum wheel sorter (2) and an early warning device (3); the conveyor belt (1) is used for conveying gypsum boards (5); a nozzle (4) of an inkjet printer is provided at the front end of the conveyor belt (1); a branch belt (11) is connected to the middle of the conveyor belt (1); the pendulum wheel sorter (2) is installed on the conveyor belt (1) at a position corresponding to the branch belt (11); the early warning device (3) is provided at the rear end of the conveyor belt (1); The early warning device (3) comprises a crossbar (31), a spring (32) and a movable plate (33); the crossbar (31) is arranged above the conveyor belt (1); a height sensor (34) is installed on the crossbar (31); the height sensor (34) is connected to the control system of the pendulum wheel sorting machine (2); one end of the spring (32) is connected to the crossbar (31), and the other end of the spring (32) is connected to the movable plate (33) located below the crossbar (31); when the spring (32) is in a natural state, the lower end of the movable plate (33) is flush with the upper surface of the gypsum board (5).

2. The nozzle anti-collision structure for gypsum board coding according to claim 1 is characterized in that: A sleeve plate (35) is provided on the crossbar (31), the upper end of the movable plate (33) is plugged into the sleeve plate (35), and the height sensor (34) and the spring (32) are both arranged in the sleeve plate (35).

3. The nozzle anti-collision structure for gypsum board coding according to claim 2 is characterized in that: There are two springs (32), and the two springs (32) are respectively arranged on both sides of the sleeve plate (35); the height sensor (34) is arranged between the two springs (32).

4. The nozzle anti-collision structure for gypsum board coding according to claim 1, characterized in that: The lower end of the movable plate (33) is arc-shaped.

5. The nozzle anti-collision structure for gypsum board coding according to claim 1 is characterized in that: The early warning device (3) further comprises two support rods (36), the two support rods (36) being respectively connected to both sides of the conveyor belt (1), and the two ends of the cross bar (31) being respectively movable up and down and adjusted and arranged on the two support rods (36).

6. The nozzle anti-collision structure for gypsum board coding according to claim 5, characterized in that: The support rod (36) is provided with a first strip opening (361) and a second strip opening (362) that are interlaced and connected. The two ends of the cross rod (31) are respectively arranged in the two first strip openings (361). A bolt (37) is provided in the second strip opening (362). The bolt (37) passes through the cross rod (31) and is threadedly connected with a nut (38). By tightening the nut (38), the nut of the bolt (37) can be clamped and fixed on the support rod (36) in cooperation with the nut (38).

Citation Information

Patent Citations

  • Anti-collision gypsum board code spraying device

    CN213291759U