Universal turnover box capable of realizing products with different sizes

Abstract

The utility model relates to a universal turnover box capable of realizing products with different sizes. The universal turnover box comprises a box body, the cavity is formed in the inner side of the box body; the adjusting disc is placed in the cavity, and the adjusting disc comprises a base plate, a first side baffle connected to one side of the base plate in a turnover mode and a second side baffle connected to the other side of the base plate in a turnover mode; the first side baffle and the second side baffle are oppositely arranged, and a product is placed between the first side baffle and the second side baffle. According to the universal turnover box capable of achieving products of different sizes, the angle positions of the adjusting disc and the limiting mechanism can be flexibly adjusted, manual feeding and discharging in an original traditional mode are changed into clamping feeding and discharging through an automatic mechanical arm, manual operation is replaced, universality is higher, automation equipment is rapidly and accurately used for replacing manual operation, and production efficiency is improved. The labor cost is reduced, the efficiency is improved, the quality is stabilized, positioning is accurate, potential safety hazards are reduced, and lean management is achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automatic equipment integrated system, and particularly relates to a general turnover box capable of realizing different size products. BACKGROUND

[0002] In mass manufacturing enterprises, the current target trend tends to be automated, and for multiple types of products, especially when complex products are processed, transported, fed and discharged, the process is still operated manually. How to efficiently and accurately operate has always been the focus of enterprises; in the 3C laptop industry, many of these complex parts that cannot be operated using automation are usually replaced by manual operation, which is not only inefficient, but also causes fatigue and has poor cycle and capacity stability.

[0003] The traditional operation method is to manually place the product in a carton, which has a vacuum disc corresponding to the size of the product to ensure that the product stored in the box will not be damaged, and the carton needs to be folded and sealed after being filled with products during use, and then transferred to the next process. The sealed carton of the previous process is opened by the operator of the next process, and the product is placed on the assembly line, and the method is used for operation.

[0004] For the 3C laptop industry, the turnover box method can be considered for the above operation during product transfer, but the size and size of the product are different, and the size and size of the corresponding turnover box are also different. The purpose of automation is affected and hindered due to frequent product order production change and different product size and size. Therefore, the traditional method is still used in enterprise production, and the carton is used for operation. During the turnover operation of the carton, the carton is damaged due to its low material strength, resulting in increased consumption and loss, and manual feeding and discharging is required in front and back of the line every day, which affects the production capacity and efficiency of the product operation. At the same time, different size products need to use different specifications of cartons, which has poor universality. INVENTION CONTENTS

[0005] The utility model provides a general turnover box capable of realizing different size products, which solves the defects of the prior art, such as the influence of product order production change and different product size and size on the purpose of automation, and the influence of the traditional method on the production capacity and efficiency of product operation and poor universality.

[0006] To achieve the above purpose, the utility model adopts the technical scheme of: a general turnover box capable of realizing different size products, which comprises:

[0007] A box body;

[0008] a cavity formed in the inside of the box;

[0009] an adjusting disc placed in the cavity, the adjusting disc comprising a base plate, a first side baffle foldably connected to one side of the base plate, and a second side baffle foldably connected to the other side of the base plate;

[0010] the first side baffle and the second side baffle are oppositely arranged, and the product is placed between the first side baffle and the second side baffle.

[0011] optimally, the adjusting disc further comprises main baffle strips fixedly arranged on the top of the base plate, main slots arranged between two adjacent main baffle strips, first side baffle strips fixedly arranged on the inside of the first side baffle, first side slots arranged between two adjacent first side baffle strips, second side baffle strips fixedly arranged on the inside of the second side baffle, and second side slots arranged between two adjacent second side baffle strips, and the product is inserted into the main slots and limited by the first side slots and the second side slots.

[0012] optimally, the adjusting disc further comprises a first abutting surface formed on the first side baffle close to the main baffle strips, a second abutting surface formed on the main baffle strips close to the first side baffle strips, a first adjusting surface formed on the main baffle strips close to the second side baffle strips, a second adjusting surface formed on the second side baffle strips close to the main baffle strips, and an adjusting groove formed between the first adjusting surface and the second adjusting surface.

[0013] optimally, it further comprises a limiting mechanism fixed between the adjusting disc and the box, a reinforcing strip fixed on the top outside of the box, and a corner plate fixed at the connection of the reinforcing strip.

[0014] optimally, the limiting mechanism comprises a support plate, a positioning plate foldably connected to one side of the support plate, an inner lining plate fixed on the inside wall of the box, and an outer lining plate fixed on the outside wall of the positioning plate and matched with the inner lining plate, the adjusting disc is placed on the support plate, and the positioning plate abuts against the outside of the adjusting disc.

[0015] optimally, the included angle between the first abutting surface and the first side baffle is equal to the included angle between the second abutting surface and the base plate, and the included angle between the first adjusting surface and the base plate is equal to the included angle between the second adjusting surface and the second side baffle.

[0016] optimally, the included angle between the first abutting surface and the first side baffle is equal to 45°, and the included angle between the first adjusting surface and the base plate is less than 45°.

[0017] optimally, the width of the main slots is equal to the width of the first side slots and the second side slots.

[0018] optimally, the height of the first side baffle and the second side baffle is less than the depth of the cavity.

[0019] Due to the use of the above technical scheme, the utility model has the following advantages compared with the prior art:

[0020] The utility model discloses a general turnover box of different size products can be adjusted according to the size of product when being used, and the product is limited in the adjusting disc to prevent the product from being damaged. The adjusting disc is limited in the Z-axis direction, one side is 90°, and the other side is adjusted according to the size of product. After adjustment, the adjusting disc is fixed by the limiting mechanism. The fixing mode adopts magic tape form, and the angle position of the adjusting disc and the limiting mechanism can be flexibly adjusted. After the product is fixed, the turnover box can be used in each process of the product. The manual feeding and discharging are replaced by the automatic mechanical hand to replace manual operation. The generalization is stronger. The automatic equipment is used to replace manual work, and the labor cost is reduced. The efficiency is improved, the quality is stable, the positioning is accurate, the safety hidden danger is reduced, and the lean management is realized. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structure schematic view of the utility model;

[0022] Figure 2 It is an explosion view of the utility model;

[0023] Figure 3 It is a structure schematic view of the utility model adjusting disc after unfolding;

[0024] Figure 4 It is a structure schematic view of the utility model adjusting disc after merging;

[0025] Figure 5 It is a front view of the utility model adjusting disc;

[0026] BRIEF DESCRIPTION OF DRAWINGS

[0027] 1, box body; 2, cavity; 3, reinforcing strip; 4, angle plate; 5, carrying groove; 6, pad; 7, first side baffle; 8, second side baffle; 9, main baffle; 10, first side baffle; 11, second side baffle; 12, main insertion slot; 13, first side insertion slot; 14, second side insertion slot; 15, arc part; 16, first abutting surface; 17, second abutting surface; 18, first adjusting surface; 19, second adjusting surface; 20, adjusting groove; 21, supporting plate; 22, positioning plate; 23, inner pasting plate; 24, outer pasting plate. DETAILED DESCRIPTION

[0028] The utility model will be further described in connection with the embodiment shown in the drawings.

[0029] As Figure 1 ,2 As shown in the figure, the utility model can realize the structure diagram of the general turnover box of different size products, which can meet the placing and transferring work of different size products, and the turnover box comprises a box body 1, a cavity 2, an adjusting disc and a limiting mechanism. The cross section of the box body 1 is in a rectangular shape, and the cavity 2 is arranged on the inner side of the box body 1 and used for placing the products to be placed and transferred.

[0030] The carrying grooves 5 are oppositely arranged on the side walls of the box body 1, and the carrying grooves 5 are convenient for the operators to carry the turnover box. The reinforcing strips 3 are fixed to the outer side of the top of the box body 1 and used for improving the structural strength of the box body 1. The angle plates 4 are in an L shape and are fixed to the connecting positions of the adjacent two reinforcing strips 3, so that the structural strength of the box body 1 is further improved.

[0031] The adjusting disc is placed in the cavity 2 of the box body 1 from top to bottom and used for placing the products, such as Figures 3-5 As shown in the figure, the adjusting disc comprises a base plate 6, a first side baffle 7, a second side baffle 8, a main baffle 9, a first side baffle 10, a second side baffle 11, a main slot 12, a first side slot 13, a second side slot 14, an arc-shaped part 15, a first abutting surface 16, a second abutting surface 17, a first adjusting surface 18, a second adjusting surface 19 and an adjusting slot 20. The first side baffle 7 is integrally connected to one side of the base plate 6, the second side baffle 8 is integrally connected to the other side of the base plate 6, and the first side baffle 7 and the second side baffle 8 are oppositely arranged.

[0032] The main base plate 6, the first side baffle 7 and the second side baffle 8 are plastic plates (such as PC plates or PP plates), which are light in weight and convenient for transferring.

[0033] The main baffles 9 are arranged at intervals on the top of the base plate 6, and the main slot 12 is formed between the adjacent two main baffles 9. The first side baffles 10 are arranged at intervals on the inner side of the first side baffle 7, and the first side slot 13 is formed between the adjacent two first side baffles 10. The second side baffles 11 are arranged at intervals on the inner side of the second side baffle 8, and the second side slot 14 is formed between the adjacent two second side baffles 11. When the products are placed, the products are vertically inserted into the main slot 12, the two sides of the products are limited by the first side slot 13 and the second side slot 14, and the adjacent two products are separated from each other, so that the adjacent two products are prevented from rubbing in the transferring process.

[0034] The widths of the main slot 12, the first side slot 13 and the second side slot 14 are the same, and the positions correspond to each other, so that the interference problem is avoided when the products are inserted and assembled. The arc-shaped part 15 is arranged on the top of the first side baffle 10 and the second side baffle 11, so that the sharp corners are prevented from scratching the operators when the products are taken and placed.

[0035] The first abutting surface 16 is arranged on one side of the first side blocking strip 10 close to the main blocking strip 9, and the second abutting surface 17 is arranged on one side of the main blocking strip 9 close to the first side blocking strip 10, and the first abutting surface 16 and the second abutting surface 17 are both arranged in an inclined manner, so that the first side blocking strip 10 is prevented from interfering when being bent and turned inward.

[0036] The angle between the first abutting surface 16 and the first side blocking plate 7 is equal to the angle between the second abutting surface 17 and the pad 6, and the angles are both 45°, so that the first side blocking plate 7 and the pad 6 are in a vertical state when the first side blocking strip 10 is bent and turned inward to the first abutting surface 16 and the second abutting surface 17, as shown in FIG. 5, and the pad 6 and the first side blocking plate 7 with an angle of 90° are inserted into the cavity 2 and just abut against the inner side wall of the box body 1 arranged vertically, thereby completing the limiting of one side of the adjusting disc. Figure 4

[0037] The first adjusting surface 18 is arranged on one side of the main blocking strip 9 close to the second side blocking strip 11, and the second adjusting surface 19 is arranged on one side of the second side blocking strip 11 close to the main blocking strip 9, and the first adjusting surface 18 and the second adjusting surface 19 are both arranged in an inclined manner, so that the second side blocking strip 11 is prevented from interfering when being bent and turned inward.

[0038] The angle between the first adjusting surface 18 and the pad 6 is equal to the angle between the second adjusting surface 19 and the second side blocking plate 8, and the angles are both less than 45°, so that there is enough bending space for the second side blocking plate 8 when being bent, thereby meeting the products of different sizes.

[0039] The height of the first side blocking plate 7 and the second side blocking plate 8 is less than the depth of the cavity 2, so that the first side blocking plate 7 and the second side blocking plate 8 are prevented from protruding from the top of the box body 1 when being bent inward, thereby affecting the subsequent transfer.

[0040] The back sides of the main blocking strip 9, the first side blocking strip 10 and the second side blocking strip 11 are provided with grooves, which are used for reducing the weight of the adjusting disc, saving the materials required for processing, saving the cost, and facilitating the transfer.

[0041] The limiting mechanism is arranged between the box body 1 and the adjusting disc, and is used for limiting the adjusted adjusting disc, and the limiting mechanism comprises a supporting plate 21, a positioning plate 22, an inner attaching plate 23 and an outer attaching plate 24.The positioning plate 22 is integrally connected to one side of the supporting plate 21, and the positioning plate 22 and the supporting plate 21 are plastic plates (such as PC plates or PP plates, etc.), which are light in weight and facilitate the transfer. The inner attaching plate 23 is fixed to the inner side wall of the box body 1 and is arranged oppositely, and the outer attaching plate 24 is fixed to the two sides of the positioning plate 22 and cooperates with the inner attaching plate 24 (the cooperation between the inner attaching plate 23 and the outer attaching plate 24 adopts the cooperation of magic tape).

[0042] The adjusting disc after adjustment is placed on the supporting plate 21, the positioning plate 22 is bent inward to abut against the outer side of the second side baffle 8 to limit the second side baffle 8, and then the outer pasting plate 24 is pasted and fixed on the inner side of the inner pasting plate 23, so that the fixing of the positioning plate 22 is completed.

[0043] In actual use, the included angle between the first abutting surface 16 and the first side baffle 7 and the second abutting surface 17 and the pad plate 6 can also be designed to be less than 45°, so that the first side baffle 7 is bent inward more greatly, and the versatility is stronger; at this time, the side of the supporting plate 21 close to the first side baffle 7 can also be provided with a positioning plate 22, and the positioning of the first side baffle 7 is realized in the form of magic tape.

[0044] The material of the box body 1 is different from that of the traditional carton, and the material of the box body 1 adopts a vacuum plate material, which is better than the carton in strength and weight, can avoid damage and loss caused by bumping, creates greater conditions for subsequent automation, and can also normalize the type of packaging material, which is beneficial to the use and operation of enterprises in the actual process.

[0045] By setting the adjusting disc, the size of the product can be adapted, so that the multi-size compatibility is ensured, the workpiece operation is directly met, and the flexibility is ensured. The universal turnover box is used, the limiting mechanism is used between the adjusting disc and the turnover box, the flexibility of the size is adapted, the angle of the limiting mechanism and the adjusting disc is adjusted according to the size of the product, a plurality of workpieces in the size range of notebook computer parts are compatible, the setting can be carried out according to the needs of different products, the versatility and consistency of the packaging material are greatly improved, and the foolproof performance is ensured. And the automatic integrated system is used to realize the automatic process of the product workpiece instead of manual process, so that the number of workers and the labor intensity of workers can be reduced.

[0046] The utility model discloses a universal turnover box for different size products, which can adjust the adjusting disc according to the size of the product in actual use, so that the product is limited in the adjusting disc, and the products in the interval will not be scratched. The adjusting disc is limited in the Z-axis direction, one side is 90 degrees, and the other side is adjusted according to the size of the product. After adjustment, the adjusting disc is fixed through the limiting mechanism, the fixing mode adopts the magic tape form, the angle position of the adjusting disc and the limiting mechanism can be flexibly adjusted, the product is fixed, and the turnover box can be used in each process link of the product. The traditional manual feeding and discharging mode is changed into the mode of clamping, feeding and discharging by the automatic mechanical hand instead of manual work, the cost is lower, and the versatility is stronger.

[0047] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.

Claims

1. A universal turnover box for products of different sizes, characterized in that it include: Box (1); A cavity (2), wherein the cavity (2) is opened inside the box body (1); An adjusting disk is placed in the cavity (2), and comprises a backing plate (6), a first side baffle (7) that can be folded and connected to one side of the backing plate (6), and a second side baffle (8) that can be folded and connected to the other side of the backing plate (6); The first side baffle (7) and the second side baffle (8) are arranged opposite to each other, and products are placed between the first side baffle (7) and the second side baffle (8).

2. The universal turnover box capable of accommodating products of different sizes according to claim 1, characterized in that: The adjustment disk further comprises a main baffle (9) fixed at intervals on the top of the pad (6), a main slot (12) arranged between two adjacent main baffles (9), a first side baffle (10) fixed at intervals on the inner side of the first side baffle (7), a first side slot (13) arranged between two adjacent first side baffles (10), a second side baffle (11) fixed at intervals on the inner side of the second side baffle (8), and a second side slot (14) arranged between two adjacent second side baffles (11); the product is inserted into the main slot (12) and is limited by the first side slot (13) and the second side slot (14).

3. The universal turnover box capable of accommodating products of different sizes according to claim 2, characterized in that: The adjustment disk further comprises a first abutting surface (16) provided on the side of the first side baffle (10) close to the main baffle (9), a second abutting surface (17) provided on the side of the main baffle (9) close to the first side baffle (10), a first adjustment surface (18) provided on the side of the main baffle (9) close to the second side baffle (11), a second adjustment surface (19) provided on the side of the second side baffle (11) close to the main baffle (9), and an adjustment slot (20) formed between the first adjustment surface (18) and the second adjustment surface (19).

4. The universal turnover box capable of accommodating products of different sizes according to claim 1, characterized in that: It also includes a limiting mechanism fixed between the adjustment disk and the box body (1), a reinforcing strip (3) fixed on the outside of the top of the box body (1), and a corner plate (4) fixed at the connection of the reinforcing strip (3).

5. The universal turnover box capable of accommodating products of different sizes according to claim 4, characterized in that: The limiting mechanism comprises a support plate (21), a positioning plate (22) foldably connected to one side of the support plate (21), an inner plate (23) fixed to the inner side wall of the box body (1), and an outer plate (24) fixed to the outer side wall of the positioning plate (22) and matched with the inner plate (23); the adjustment disk is placed on the support plate (21), and the positioning plate (22) abuts against the outer side of the adjustment disk.

6. The universal turnover box capable of accommodating products of different sizes according to claim 3, characterized in that: The included angle between the first abutting surface (16) and the first side baffle (7) is equal to the included angle between the second abutting surface (17) and the pad (6), and the included angle between the first adjusting surface (18) and the pad (6) is equal to the included angle between the second adjusting surface (19) and the second side baffle (8).

7. The universal turnover box capable of accommodating products of different sizes according to claim 6, characterized in that: The included angle between the first abutting surface (16) and the first side baffle (7) is equal to 45°, and the included angle between the first adjusting surface (18) and the pad (6) is less than 45°.

8. The universal turnover box capable of accommodating products of different sizes according to claim 2, characterized in that: The width of the main slot (12) is equal to the width of the first side slot (13) and the second side slot (14).

9. The universal turnover box capable of accommodating products of different sizes according to claim 2, characterized in that: The height of the first side baffle (7) and the second side baffle (8) is less than the depth of the cavity (2).

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