Round pipe feeding machine
By designing a round tube feeder and adopting visual inspection and automatic material discharge and collection methods, the problem of low feeding efficiency of existing equipment is solved, efficient and stable round tube feeding is achieved, and equipment costs and operating procedures are simplified.
Patent Information
- Application Number
- CN202422722588.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The feeding and unloading efficiency of existing round tube printing equipment is low, and it is impossible to achieve efficient automatic feeding, and it adds additional equipment costs and complexity.
A round tube feeder was designed, which included a machine platform, a visual inspection mechanism, a discharge device, a collection device and a transverse conveying mechanism. It adopted visual inspection and automated discharge and collection methods, and achieved accurate feeding and stability of round tubes through a vertical circulating conveying mechanism and a visual inspection camera.
It improves the accuracy and stability of round tube feeding, realizes efficient and automatic feeding, reduces equipment costs and simplifies the operating process.
Smart Images

Figure CN223444574U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a round pipe feeding technology field especially a kind of round pipe feeding machine. BACKGROUND
[0002] In printing industry, sometimes need to print on the outer surface of round pipe, such as: thick film circuit is printed to the outer surface of round pipe etc. In the process of printing on round pipe, it needs to feed round pipe. In prior art, application No.201721372689.6 discloses a kind of printing feeding device for round pipe-shaped printing material, the printing feeding device includes feeding device, pushing device and positioning device;The feeding device is located at the side of the positioning device, for sending round pipe-shaped printing material into the positioning device;The pushing device is located at the end of the positioning device, for pushing round pipe-shaped printing material from the positioning device into printing mechanism;The patent document realizes automatic continuous feeding round pipe-shaped printing material to printing mechanism, although it is feeding and feeding integrated, but compared with the feeding of mechanical hand, its feeding efficiency is low, and it cannot unload after printing round pipe-shaped printing material, needs to add additional printing unloading device (such as: application No.201721372690.9 printing unloading device), not only increase cost, and unloading efficiency is low. Therefore, how to realize efficient feeding to mechanical hand is the problem that the person skilled in the art urgently needs to solve. SUMMARY
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a kind of round pipe feeding machine.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A kind of round pipe feeding machine, it includes machine table, visual detection mechanism and respectively be equipped with in machine table, feeding device, receiving device and horizontal transfer mechanism, horizontal transfer mechanism is provided with feeding position, detection position and receiving position along the direction of conveying, feeding device is located at feeding position, receiving device is located at receiving position, visual detection mechanism is located above detection position, feeding device and receiving device are parallel and oppositely arranged, visual detection mechanism is arranged between the top of feeding device and the top of receiving device, feeding device or / and receiving device includes two vertical circulating conveying mechanisms oppositely and parallelly arranged, horizontal transfer mechanism is located between two vertical circulating conveying mechanisms, vertical circulating conveying mechanism is rotationally provided with circulating conveying ring, the surface of circulating conveying ring is provided with a plurality of supporting plates, a plurality of supporting plates are distributed along the circumference of circulating conveying ring at equal intervals, a plurality of supporting plates on the circulating conveying ring of two vertical circulating conveying mechanisms are one-to-one correspondingly arranged.
[0006] Further, the round pipe feeding machine further includes positioning mechanism equipped with machine table, and the positioning mechanism is located at the detection position.
[0007] Furthermore, the round tube feeder also includes a blocking mechanism installed on the machine platform, the blocking mechanism is located at the material receiving position, the blocking mechanism is arranged on the outside of the material receiving device and is located in the hollow position of the transverse conveying mechanism.
[0008] Furthermore, the visual inspection mechanism includes a mounting plate installed between the top of the discharge device and the top of the discharge device, a lifting plate lifted and lowered below the mounting plate, a lifting drive installed on the mounting plate and used to drive the lifting plate to lift and lower, and a visual inspection camera installed on the lifting plate.
[0009] Furthermore, the circulating conveying ring is a conveyor belt or a conveyor chain.
[0010] Furthermore, there are two circulating conveying rings, which are parallel and spaced apart, and both ends of the supporting plate are fixedly connected to the surfaces of the two circulating conveying rings.
[0011] Furthermore, the lifting plate is equipped with a guide rod, the mounting plate is equipped with a guide sleeve, and the guide rod slides through the guide sleeve.
[0012] The beneficial effects of the present invention are as follows: in actual application, a material tray loaded with multiple round tubes (a fully loaded material tray) is placed manually or by external equipment on the supporting plates on the circulating conveying rings of the two vertical circulating conveying mechanisms of the discharging device; the supporting plates on the circulating conveying rings of the two vertical circulating conveying mechanisms cooperate to support both ends of the fully loaded material tray, and as the circulating conveying rings rotate, the fully loaded material tray is conveyed downward to the transverse conveying mechanism; the transverse conveying mechanism conveys the material tray to the detection position, and the visual detection mechanism performs visual detection on the round tubes on the material tray to visually detect the position of the round tubes. The position and placement angle (tilt angle) of the round tube are determined to facilitate the external robot to accurately and correctly pick up the round tubes in the tray, thereby improving the accuracy and stability of the round tube supply; when there are no round tubes on the tray, that is, when the tray is empty, the transverse conveying mechanism transports the empty tray to the receiving position, and the supporting plates on the circulating conveying rings of the two vertical circulating conveying mechanisms of the receiving device lift the empty tray, and as the circulating conveying rings rotate, the empty tray is lifted upward, allowing manual or external equipment to remove the empty tray from the receiving device. The utility model adopts an automated material discharge and collection method for the tray to achieve automated feeding of round tubes, with high feeding efficiency. It can also perform visual inspection of the position and placement of the round tubes, thereby improving the accuracy and stability of the external robot picking up the round tubes. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Fig. 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0014] Fig. 2This is a schematic diagram of the three-dimensional structure of the utility model from another perspective.
[0015] Fig. 3 It is a schematic diagram of the three-dimensional structure of the visual detection mechanism of the present utility model.
[0016] Description of reference numerals:
[0017] 1. Machine platform; 2. Visual inspection mechanism; 3. Material unloading device; 4. Material receiving device; 5. Transverse conveying mechanism; 6. Vertical circulating conveying mechanism; 7. Circulating conveying ring; 8. Support plate; 9. Positioning mechanism; 10. Blocking mechanism; 11. Mounting plate; 12. Lifting plate; 13. Lifting drive; 14. Visual inspection camera; 15. Guide sleeve; 16. Guide rod. DETAILED DESCRIPTION
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to embodiments and drawings. The contents mentioned in the embodiments are not intended to limit the present invention.
[0019] like Figs. 1 to 3 As shown, the utility model provides a round tube feeder, which includes a machine 1, a visual inspection mechanism 2 and a discharge device 3, a receiving device 4 and a transverse conveying mechanism 5 respectively installed on the machine 1, the visual inspection mechanism 2 is arranged above the transverse conveying mechanism 5, and the transverse conveying mechanism 5 is provided with a discharge position, a detection position and a receiving position along the conveying direction, the discharge device 3 is located at the discharge position, the receiving device 4 is located at the receiving position, the visual inspection mechanism 2 is located above the detection position, the discharge device 3 and the receiving device 4 are parallel and opposite to each other, the visual inspection mechanism 2 is arranged between the top of the discharge device 3 and the top of the receiving device 4, the discharge device 3 Or / and the material receiving device 4 includes two vertical circulating conveying mechanisms 6 arranged relative to and in parallel, the transverse conveying mechanism 5 is located between the two vertical circulating conveying mechanisms 6, the vertical circulating conveying mechanism 6 is rotatably provided with a circulating conveying ring 7, the surface of the circulating conveying ring 7 is provided with multiple supporting plates 8, the multiple supporting plates 8 are distributed at equal intervals along the circumference of the circulating conveying ring 7, and the multiple supporting plates 8 on the circulating conveying ring 7 of the two vertical circulating conveying mechanisms 6 are arranged one by one; specifically, the vertical circulating conveying mechanism 6 drives the circulating conveying ring 7 to rotate, the circulating conveying ring 7 is waist-shaped and vertically arranged, and the structure of the discharge device 3 is the same as that of the material receiving device 4.
[0020] In actual application, the artificial or external equipment places the tray (full tray) loaded with multiple round tubes on the supporting plate 8 on the circulating conveying ring 7 of the two vertical circulating conveying mechanisms 6 of the discharging device 3, the supporting plates 8 on the circulating conveying rings 7 of the two vertical circulating conveying mechanisms 6 cooperate to support two ends of the full tray, and with the rotation of the circulating conveying ring 7, the full tray is conveyed downward to the transverse conveying mechanism 5, the transverse conveying mechanism 5 conveys the tray to the detection position, the visual detection mechanism 2 visually detects the round tubes on the tray to visually detect the position and the laying angle (inclination angle) of the round tubes, so as to determine the position and the laying state of the round tubes, so that the external mechanical hand can accurately and correctly pick up the round tubes in the tray, and the accuracy and stability of the supplied round tubes are improved; when the tray is empty or when the tray is loaded with the processed round tubes, the transverse conveying mechanism 5 conveys the empty tray or the tray loaded with the processed round tubes to the receiving position, the supporting plates 8 on the circulating conveying rings 7 of the two vertical circulating conveying mechanisms 6 of the receiving device 4 lift the empty tray or the tray loaded with the processed round tubes, and with the rotation of the circulating conveying ring 7, the empty tray or the tray loaded with the processed round tubes is lifted upward, so that the artificial or external equipment takes the empty tray or the tray loaded with the processed round tubes from the receiving device 4. The automatic discharging and receiving mode of the tray is adopted to realize the automatic feeding of the round tubes, the feeding efficiency is high, the position and the laying state of the round tubes can be visually detected, and the accuracy and stability of the external mechanical hand picking up the round tubes are improved.
[0021] Specifically, the transverse conveying mechanism 5 can adopt the hollow conveying belt mechanism (such as: the conveying belt mechanism composed of two parallel and spaced conveying belt modules) in the prior art, which will not be described here.
[0022] In the embodiment, the round tube feeding machine further comprises a positioning mechanism 9 arranged on the machine table 1, and the positioning mechanism 9 is located at the detection position.
[0023] In actual application, when the transverse conveying mechanism 5 conveys the tray to the detection position, the positioning mechanism 9 positions the tray at the detection position to ensure the position accuracy and stability of the tray.
[0024] Specifically, the positioning mechanism 9 can be composed of a front material blocking module, an upward lifting mechanism, a left positioning plate and a right positioning module. The left positioning plate and the right positioning module are correspondingly arranged. The front material blocking module and the upward lifting mechanism are located in the hollow position of the transverse conveying mechanism 5. The front material blocking module, the left positioning plate and the right positioning module are distributed on the side of the upward lifting mechanism. In actual application, when the transverse conveying mechanism 5 conveys the tray to the detection position, the blocking end of the front material blocking module is lifted and blocks the tray. Then the lifting end of the upward lifting mechanism lifts the tray, so that the tray is separated from the transverse conveying mechanism 5. Then the positioning plate of the right positioning module pushes the tray to the left positioning plate. The left positioning plate cooperates with the positioning plate of the right positioning module to clamp the tray, so as to realize the positioning of the tray. When there is no circular pipe on the tray or when the tray is loaded with printed circular pipes, the positioning plate of the right positioning module releases the tray. The lifting end of the upward lifting mechanism descends and places the tray on the conveying surface of the transverse conveying mechanism 5. Then the blocking end of the front material blocking module releases the blocking of the tray. The transverse conveying mechanism 5 can convey the empty tray or the tray loaded with printed circular pipes to the material receiving position.
[0025] Therefore, the front material blocking module and the right positioning module can be composed of a cylinder and a movable plate.
[0026] In this embodiment, the circular pipe feeding machine further comprises a blocking mechanism 10 arranged on the machine table 1. The blocking mechanism 10 is located at the material receiving position. The blocking mechanism 10 is arranged outside the material receiving device 4 and in the hollow position of the transverse conveying mechanism 5. Specifically, the blocking mechanism 10 can be a fixed baffle or composed of a cylinder and a movable plate. In actual application, the transverse conveying mechanism 5 conveys the empty tray or the tray loaded with processed circular pipes to the material receiving position. The blocking mechanism 10 blocks the empty tray or the tray loaded with processed circular pipes to ensure the position accuracy and stability of the empty tray or the tray loaded with processed circular pipes at the material receiving position. At this time, the material receiving device 4 can lift the tray to receive the empty tray or the tray loaded with processed circular pipes.
[0027] In the embodiment, the visual detection mechanism 2 comprises a mounting plate 11 arranged between the top of the feeding device 3 and the top of the feeding device 3, a lifting plate 12 arranged below the mounting plate 11, a lifting driver 13 arranged on the mounting plate 11 and used for driving the lifting plate 12 to lift, and a visual detection camera 14 arranged on the lifting plate 12 and located above the transverse conveying mechanism 5. Specifically, the visual detection camera 14 can be an industrial camera, and the lifting driver 13 can be a pneumatic cylinder. In actual application, the visual detection camera 14 is used for shooting the circular pipes on the tray to visually detect the position and placement state of the circular pipes on the tray. In addition, the lifting driver 13 drives the lifting plate 12 and the visual detection camera 14 to lift, so as to adjust the height of the visual detection camera 14, thereby adjusting the focal length of the visual detection camera 14 for shooting the circular pipes, so as to meet the visual detection of circular pipes of different specifications and sizes. Of course, the following steps can also be used to visually detect the position and placement state (inclination angle) of the circular pipes. When the circular pipes are visually detected, the visual detection camera 14 first shoots the top surface of the circular pipes, then the lifting driver 13 drives the lifting plate 12 and the visual detection camera 14 to descend by a distance, and then the visual detection camera 14 shoots the top surface of the tray, and the coordinate position of the circular pipes and the placement state (inclination angle) of the circular pipes are determined by combining the shooting results of the two times and the operation of the detection system.
[0028] In the embodiment, the lifting plate 12 is provided with a guide rod 16, the mounting plate 11 is provided with a guide sleeve 15, and the guide rod 16 slidably penetrates through the guide sleeve 15. During the lifting of the lifting plate 12, the guide rod 16 and the guide sleeve 15 are in sliding fit, so as to improve the lifting stability of the lifting plate 12, thereby improving the lifting stability of the visual detection camera 14.
[0029] In the embodiment, the circulating conveying ring 7 is a conveying belt or a conveying chain, the number of the circulating conveying rings 7 is two, the two circulating conveying rings 7 are parallel and arranged at intervals, and the two ends of the supporting plate 8 are fixedly connected to the surfaces of the two circulating conveying rings 7. The structure design is beneficial to improving the stability of conveying the tray.
[0030] All the technical features in the embodiment can be freely combined according to actual needs.
[0031] The above embodiment is a preferred implementation scheme of the utility model, and the utility model can also be implemented in other ways. Any obvious replacement without departing from the technical scheme concept is within the protection scope of the utility model.
Claims
1. A round tube feeder, characterized in that: The invention comprises a machine (1), a visual inspection mechanism (2), and a discharge device (3), a receiving device (4) and a transverse conveying mechanism (5) respectively installed on the machine (1); the transverse conveying mechanism (5) is provided with a discharge position, a detection position and a receiving position along the conveying direction; the discharge device (3) is located at the discharge position, the receiving device (4) is located at the receiving position, the visual inspection mechanism (2) is located above the detection position, the discharge device (3) and the receiving device (4) are arranged parallel to and opposite to each other, and the visual inspection mechanism (2) is arranged at the top of the discharge device (3) and the receiving device (4). Between the tops, the discharge device (3) or / and the receiving device (4) include two vertical circulating conveying mechanisms (6) arranged oppositely and in parallel, the transverse conveying mechanism (5) is located between the two vertical circulating conveying mechanisms (6), the vertical circulating conveying mechanism (6) is rotatably provided with a circulating conveying ring (7), the surface of the circulating conveying ring (7) is provided with a plurality of supporting plates (8), the plurality of supporting plates (8) are distributed at equal intervals along the circumference of the circulating conveying ring (7), and the plurality of supporting plates (8) on the circulating conveying rings (7) of the two vertical circulating conveying mechanisms (6) are arranged in a one-to-one correspondence.
2. A round tube feeder according to claim 1, characterized in that: The round tube feeder further comprises a positioning mechanism (9) installed on the machine platform (1), and the positioning mechanism (9) is located at a detection position.
3. The round tube feeder according to claim 1, characterized in that: The round tube feeder further comprises a blocking mechanism (10) mounted on the machine platform (1), the blocking mechanism (10) being located at the material receiving position, the blocking mechanism (10) being arranged outside the material receiving device (4) and being located in the hollow position of the transverse conveying mechanism (5).
4. The round tube feeder according to claim 1, characterized in that: The visual inspection mechanism (2) comprises a mounting plate (11) mounted between the top of a discharge device (3) and the top of the discharge device (3), a lifting plate (12) mounted below the mounting plate (11) for lifting, a lifting driver (13) mounted on the mounting plate (11) and used for driving the lifting plate (12) to lift, and a visual inspection camera (14) mounted on the lifting plate (12).
5. The round tube feeder according to claim 4, characterized in that: The lifting plate (12) is provided with a guide rod (16), the mounting plate (11) is provided with a guide sleeve (15), and the guide rod (16) slides through the guide sleeve (15).
6. The round tube feeder according to claim 1, characterized in that: The circulating conveying ring (7) is a conveying belt or a conveying chain.
7. The round tube feeder according to claim 6, characterized in that: There are two circulating conveying rings (7), which are parallel and spaced apart. Both ends of the supporting plate (8) are respectively fixedly connected to the surfaces of the two circulating conveying rings (7).
Citation Information
Patent Citations
A printing unloader for pipe form stock
CN207361332U
A printing loading attachment for pipe form stock
CN207403343U