Automatic tray feeding device suitable for drip irrigation tape production line

By designing an automatic pallet loading device and using clamping cylinders and photoelectric sensors to achieve automatic separation and transportation of pallets, the problems of low efficiency and safety hazards of manual pallet loading in traditional drip irrigation tape production lines are solved, production efficiency is improved and labor intensity is reduced.

CN223444685UActive Publication Date: 2025-10-17HEBEI RUNNONG WATER SAVING TECH
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Patent Information

Application Number
CN202422730851.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-17
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Traditional drip irrigation tape production lines require manual loading of pallets, resulting in low production efficiency and safety hazards.

Method used

An automatic pallet loading device is designed, which includes a pallet loading mechanism, a transmission mechanism and an electric forklift. The clamping cylinder and photoelectric sensor are used to realize the automatic separation and transportation of pallets. The power is provided by the reduction motor to avoid manual operation.

Benefits of technology

The production efficiency of the drip irrigation tape production line is improved, the labor intensity of the staff is reduced and the safety hazards are eliminated.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223444685U_ABST
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Abstract

The automatic tray feeding device suitable for the drip irrigation tape production line comprises a tray feeding mechanism, a conveying mechanism, a control switch and an electric forklift, the conveying mechanism comprises a separating section, a conveying section and a separating section, the tray feeding mechanism is arranged above the separating section in a crossing mode, and the electric forklift is arranged at the tail of the separating section; the upper tray mechanism comprises a rack, two separating cylinders, a separating electromagnetic valve, a clamping electromagnetic valve and a clamping part, the trays are stacked on a separating section in the rack, the two separating cylinders are arranged on two supports of the rack respectively, each separating cylinder is connected with the clamping part through a connecting plate, and the clamping electromagnetic valve is connected with the clamping part through a connecting plate. The separating electromagnetic valve, the clamping electromagnetic valve and the control switch are all arranged on the rack; the storage tray and the separation tray are separated through the tray feeding mechanism, the separation section tray is conveyed to the forklift through the conveying mechanism, the forklift conveys the tray to a destination, the production efficiency is improved, potential safety hazards are avoided, and the labor intensity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to agricultural appliance technical field, especially a kind of automatic tray feeding device suitable for drip irrigation tape production line. BACKGROUND

[0002] Drip irrigation is a kind of precision irrigation method, using drip irrigation tape low-pressure pipeline system, water is directly delivered to field, and then through the drip head, orifice or drip irrigation tape installed on the capillary tube, water is evenly and slowly dripped into the soil near the crop root zone, so that the soil of the most developed area of crop root system keeps the appropriate humidity, and the water, fertilizer, air, heat and microbial activity of soil are always in good condition, creating favorable conditions for high and stable crop yield;Drip irrigation is the most effective water-saving irrigation method in drought and water shortage areas, and the water utilization rate can reach 95%, drip irrigation has higher water-saving and yield-increasing effect than sprinkling irrigation, and can be combined with fertilization to improve fertilizer efficiency by more than one time, drip irrigation can be applied to irrigation of fruit trees, vegetables, economic crops and greenhouse, and can also be used for field crop irrigation in drought and water shortage areas, with the advantages of high drip efficiency and direct action on plant roots.

[0003] Traditional drip irrigation tape production line needs to be configured with an operator to feed the tray on the production line, which has low work efficiency and high labor intensity for long-time uninterrupted work, and in addition, the operator has certain safety hazards when feeding the tray because the production line is in working state.

[0004] Chinese patent number CN221793874U discloses a strip-pasting type drip irrigation tape production line, which uses a continuous strip to replace the interval type drip head, so that the drip irrigation tape production line has higher production efficiency and stronger stability, but the problem of manual tray feeding of the drip irrigation tape production line cannot be solved.

[0005] In summary, it is an urgent task for the related technical personnel in the field to develop an automatic tray feeding device suitable for drip irrigation tape production line, to improve the production efficiency of the production line and avoid the safety hazards of manual tray feeding. UTILITY MODEL CONTENT

[0006] The utility model aims at providing an automatic tray feeding device suitable for drip irrigation tape production line, to improve the production efficiency, avoid the safety hazards of manual tray feeding and reduce the labor intensity of workers.

[0007] The utility model aims at solving the following technical problems:

[0008] The invention relates to an automatic pallet loading device suitable for a drip irrigation tape production line, comprising a pallet loading mechanism, a transmission mechanism, a control switch and an electric forklift, wherein the transmission mechanism comprises a separation section, a transmission section and a separation section, the pallet loading mechanism is arranged astride the separation section, and the electric forklift is arranged at the tail of the separation section; the pallet loading mechanism comprises a frame, a separation cylinder, a separation solenoid valve, a clamping solenoid valve and a clamping part, the pallets are stacked on the separation section in the frame, two separation cylinders are provided, which are respectively arranged on two supports of the frame, each separation cylinder is connected to the clamping part via a connecting plate, the separation solenoid valve, the clamping solenoid valve and the control switch are all arranged on the frame, when the control switch is turned on, the separation solenoid valve controls the separation cylinder to move upward, the separation cylinder drives the clamping part to move upward to the height of the reserve pallet at the same time, the clamping solenoid valve controls the clamping part to clamp the reserve pallet, the separation solenoid valve controls the separation cylinder to continue to move upward, so that the reserve pallet is separated from the separation pallet, the separation pallet is transported to the electric forklift via the transmission mechanism, and at the same time, the separation solenoid valve controls the separation cylinder to move downward, so that the reserve pallet is transported to the separation section.

[0009] The above-mentioned automatic pallet loading device is suitable for a drip irrigation tape production line, and the clamping part includes a clamping cylinder guide rail, a separation arm, a clamping cylinder and a splint; the clamping cylinder guide rail is provided with two upper and lower ones, and the two ends of the two clamping cylinder guide rails are respectively connected to the separation cylinder through the connecting plates on both sides, and the two clamping cylinders whose piston push rods move in opposite directions are respectively fixedly connected to the clamping cylinder guide rails through two fixed plates, and the tail ends of the two piston push rods are respectively fixedly connected to a separation arm, and the separation arm is slidably connected to the two clamping cylinder guide rails, and the bottom of the two separation arms is fixedly connected to a splint.

[0010] The above-mentioned automatic pallet loading device is suitable for a drip irrigation tape production line, and the inner side of the frame is provided with a limit rod for placing the stacked pallets at an angle.

[0011] The above-mentioned automatic tray loading device is suitable for a drip irrigation tape production line, and the separation section, transmission section and disengagement section are all provided with corresponding photoelectric sensors.

[0012] The above-mentioned automatic tray loading device is suitable for a drip irrigation tape production line, and the power of the transmission mechanism is supplied by a reduction motor, and the reduction motor is arranged on the frame. Beneficial effects

[0013] The utility model provides an automatic pallet loading device suitable for a drip irrigation tape production line, which utilizes a pallet loading mechanism to separate a reserve pallet from a separation pallet, utilizes a transport mechanism to transport the separated segment pallet to a forklift, and utilizes the forklift to deliver the pallet to the destination, thereby improving production efficiency, avoiding the safety hazards of manual pallet loading, and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below in conjunction with the drawings.

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 yes Figure 1 Left view of .

[0017] The numbers in the figure are: 1. Frame, 2. Separation cylinder, 3. Photoelectric sensor, 4. Reducer motor, 5. Separation section, 6. Pallet, 7. Transmission section, 9. Disengagement section, 10. Electric forklift, 11. Separation arm, 13. Clamping cylinder, 14. Separation solenoid valve, 15. Clamping solenoid valve, 16. Separation pallet, 17. Reserve pallet, 18. Transmission section pallet, 20. Disengagement section pallet, 21. Clamping cylinder guide rail, 22. Limit rod, 23. Control switch, 24. Protective plate, 25. Connecting plate, 26. Fixed plate, 101. Support, 111. Clamping plate, 131. Piston push rod. DETAILED DESCRIPTION

[0018] See Figure 1 、 Figure 2 The utility model includes an upper pallet mechanism, a transmission mechanism, a control switch 23 and an electric forklift 10. The transmission mechanism includes a separation section 5, a transmission section 7 and a separation section 9. The upper pallet mechanism is arranged above the separation section 5, and the electric forklift 10 is arranged at the tail of the separation section 9; the upper pallet mechanism includes a frame 1, a separation cylinder 2, a separation solenoid valve 14, a clamping solenoid valve 15 and a clamping part. The pallet 6 is stacked on the separation section 5 in the frame 1. There are two separation cylinders 2, which are respectively arranged on two supports 101 of the frame 1. Each separation cylinder 2 is connected to the clamping part through a connecting plate 25. The separation solenoid valve 14, the clamping solenoid valve 15, and the control switch 23 are all mounted on the frame 1. When the control switch 23 is turned on, the separation solenoid valve 14 controls the separation cylinder 2 to move upward, which in turn drives the clamping portion to move upward to the height of the reserve pallet 17. The clamping solenoid valve 15 controls the clamping portion to clamp the reserve pallet 17. The separation solenoid valve 14 controls the separation cylinder 2 to continue moving upward, separating the reserve pallet 17 from the separation pallet 16. The separation pallet 16 is then transported to the electric forklift 10 via the transport mechanism. Simultaneously, the separation solenoid valve 14 controls the separation cylinder 2 to move downward, transporting the reserve pallet 17 to the separation section 5. The reserve pallet 17, the separation pallet 16, the transport section pallet 18, and the separation section pallet 20 are all of the same type. For clarity, a definition of a special position pallet is added. When the separation pallet 16 is transported to the transport section 7 by the transport mechanism, the separation pallet 16 becomes the transport section pallet 18, and the original reserve pallet 17 becomes the separation pallet 16.

[0019] SeeFigure 1 、 Figure 2 The clamping part comprises clamping cylinder guide rails 21, separation arms 11, clamping cylinders 13 and clamping plates 111; the clamping cylinder guide rails 21 are provided in pairs, the two ends of the two clamping cylinder guide rails 21 are connected to the separation cylinders 2 through the connecting plates 25 on the two sides, respectively, the two clamping cylinders 13 with reverse movement of the piston push rods 131 are fixedly connected to the clamping cylinder guide rails 21 through the two fixed plates 26, respectively, the two piston push rods 131 at the tail ends are fixedly connected to the separation arms 11, respectively, the separation arms 11 are slidably connected to the two clamping cylinder guide rails 21, and the two separation arms 11 are fixedly connected to the clamping plates 111 below, respectively.

[0020] Referring to Figure 1 The inner surface of the rack 1 is provided with a limiting rod 22 for placing the inclined reserve tray 17.

[0021] Referring to Figure 1 The separation section 5, the transmission section 7 and the separation section 9 are each provided with a corresponding photoelectric sensor 3.

[0022] Referring to Figure 1 、 Figure 2 The power of the transmission mechanism is supplied by a reduction motor 4, and the reduction motor 4 is arranged on the rack 1.

Claims

1. An automatic tray loading device suitable for a drip irrigation tape production line, characterized in that: The invention comprises an upper pallet mechanism, a transmission mechanism, a control switch (23) and an electric forklift (10), wherein the transmission mechanism comprises a separation section (5), a transmission section (7) and a separation section (9), the upper pallet mechanism is arranged across the separation section (5), and the electric forklift (10) is arranged at the tail of the separation section (9); the upper pallet mechanism comprises a frame (1), a separation cylinder (2), a separation solenoid valve (14), a clamping solenoid valve (15) and a clamping part, the reserve pallet (17) is stacked on the separation section (5) in the frame (1), two separation cylinders (2) are provided, which are respectively arranged on two supports (101) of the frame (1), each separation cylinder (2) is connected to the clamping part through a connecting plate (25), and the separation solenoid valve (14) is connected to the clamping part. The magnetic valve (14), the clamping solenoid valve (15) and the control switch (23) are all arranged on the frame (1). When the control switch (23) is turned on, the separation solenoid valve (14) controls the separation cylinder (2) to move upward, and the separation cylinder (2) drives the clamping part to move upward to the height of the reserve pallet (17). The clamping solenoid valve (15) controls the clamping part to clamp the reserve pallet (17). The separation solenoid valve (14) controls the separation cylinder (2) to continue to move upward, so that the reserve pallet (17) is separated from the separation pallet (16). The separation pallet (16) is transported to the electric forklift (10) through the transmission mechanism. At the same time, the separation solenoid valve (14) controls the separation cylinder (2) to move downward, and the reserve pallet (17) is sent to the separation section (5).

2. The automatic tray loading device for a drip irrigation tape production line according to claim 1 is characterized in that: The clamping part includes a clamping cylinder guide rail (21), a separation support arm (11), a clamping cylinder (13) and a clamping plate (111); the clamping cylinder guide rail (21) is provided with two upper and lower ones, and the two ends of the two clamping cylinder guide rails (21) are respectively connected to the separation cylinder (2) through the connecting plates (25) on both sides, and the two clamping cylinders (13) whose piston push rods (131) move in opposite directions are respectively fixedly connected to the clamping cylinder guide rail (21) through two fixing plates (26), and the tail ends of the two piston push rods (131) are respectively fixedly connected to a separation support arm (11), and the separation support arm (11) is slidably connected to the two clamping cylinder guide rails (21), and the bottoms of the two separation support arms (11) are fixedly connected to a clamping plate (111).

3. The automatic tray loading device for a drip irrigation tape production line according to claim 1 is characterized in that: The inner side of the frame (1) is provided with a limit rod (22) for placing the stacking reserve tray (17) at an angle.

4. The automatic tray loading device for a drip irrigation tape production line according to claim 1 is characterized in that: The separation section (5), the transmission section (7) and the separation section (9) are all provided with corresponding photoelectric sensors (3).

5. The automatic tray loading device for a drip irrigation tape production line according to claim 1 is characterized in that: The power of the transmission mechanism is supplied by a reduction motor (4), and the reduction motor (4) is arranged on the frame (1).

Citation Information

Patent Citations

  • Strip pasting type drip irrigation tape production line

    CN221793874U