High-efficiency full-automatic rotary barrel stacker crane

By designing a fully automatic rotary barrel palletizer and using XYZ-axis adjustment clamping components and belt conveyors, the problems of slow rotary barrel palletizing and low degree of automation are solved, efficient and precise automatic transportation and palletizing are achieved, and box damage is reduced.

CN223444694UActive Publication Date: 2025-10-17GUANGZHOU GUANHAO MASCH & EQUIP CO LTD
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Patent Information

Application Number
CN202422993226.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-17
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing rotary barrel palletizer has a slow transfer speed, low efficiency, and a low degree of automation. The box and the machine, and the steel pipe and the machine frame are prone to collision, causing damage to the box surface.

Method used

A fully automatic rotary barrel palletizer was designed, which included a gantry, a transport component, a barrel stop component, a servo drive and a clamp component. It adopted a clamping component with full adjustment of the XYZ axis, combined with a belt conveyor and a cylinder stop block structure to realize automatic transportation, transfer and palletizing.

Benefits of technology

It improves the speed and accuracy of rotary barrel palletizing, enhances the degree of automation, reduces box damage, and enhances the convenience and continuity of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223444694U_ABST
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Abstract

A conveying assembly is arranged on the front side of a portal frame, a first Y-axis sliding rail is fixedly arranged on the left side of the top of the portal frame, a first servo driver is arranged on the first Y-axis sliding rail, a second Y-axis sliding rail is fixedly arranged on the right side of the top of the portal frame, and a second servo driver is arranged on the second Y-axis sliding rail; the X-axis sliding rail is arranged between the first Y-axis sliding rail and the second Y-axis sliding rail, a third servo driver is arranged on the X-axis sliding rail, and the clamp assembly is arranged below the X-axis sliding rail through a Z-axis lifting mechanism. The clamping assembly capable of being adjusted in all directions along the X-axis, the Y-axis and the Z-axis is beneficial to the convenience and continuity of the whole lifting device, the conveying assembly and the clamping assembly are arranged so that the effect of automatically conveying, transferring and stacking the machined bottles can be achieved, the stacking flexibility and accuracy can be improved, and the labor intensity of workers can be reduced. And the stacking speed is further increased, the working efficiency is improved, and the automation degree is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a stacking machine technical field, specifically a kind of high-efficiency full-automatic barrel stacking machine. BACKGROUND

[0002] Stacking machine can be integrated in any production line, provide intelligent, robotization, network for production site, can realize beer, beverage and food industry various operations stacking logistics, widely used in carton, plastic box, bottle, bag, barrel, film package product and filling product etc..Support in three-in-one filling line etc., to the stacking of various bottles and cans. Stacking machine automatic operation is divided into automatic box, transfer box, separate row, heap, move heap, lift heap, into support, and unstacking etc.

[0003] However, the existing in the barrel stacking process, the transport speed is slow, low efficiency, and the degree of automation is low, and the box and machine, steel pipe and machine frame or box and box knock, will damage the surface of box, so as to put forward a kind of new high-efficiency full-automatic steel pipe stacking machine to solve the above problems. UTILITY MODEL CONTENTS

[0004] In view of the above deficiencies existing in the prior art, the utility model aims at providing a kind of high-efficiency full-automatic barrel stacking machine, to solve the existing in the barrel stacking process, the transport speed is slow, low efficiency, and the degree of automation is low, and the box and machine, steel pipe and machine frame or box and box knock, will damage the surface of box.

[0005] The utility model employs the technical scheme in the purpose of realizing above-mentioned: a kind of high-efficiency full-automatic barrel stacking machine, including portal frame, transport assembly, block barrel assembly, first Y axis sliding track, first servo driver, second Y axis sliding track, second servo driver, X axis sliding track, third servo driver, Z axis lifting mechanism and clamp assembly, its characteristics are: the front side of the portal frame is equipped with transport assembly, the first Y axis sliding track is fixed in the left side of the top of the portal frame, and the first Y axis sliding track is equipped with first servo driver, the second Y axis sliding track is fixed in the right side of the top of the portal frame, and the second Y axis sliding track is equipped with second servo driver;The X axis sliding track is arranged between the first Y axis sliding track and the second Y axis sliding track, and the X axis sliding track is equipped with third servo driver, the clamp assembly is equipped with the Z axis lifting mechanism below the X axis sliding track.

[0006] In order to further improve the use convenience of high-efficiency full-automatic barrel stacking machine, the utility model employs the scheme that: the left and right sides of the portal frame are equipped with the baffle of rectangle.

[0007] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: two ends of the portal frame top are respectively fixed with the backing plate for supporting first Y axis sliding rail and second Y axis sliding rail.

[0008] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: the transport component is a belt conveyor.

[0009] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: one end of the transport component is driven with a motor component.

[0010] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: the transport component is further equipped with a barrel blocking component for limiting.

[0011] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: the barrel blocking component is equipped with a cylinder and a stopper, and the cylinder is vertically connected with the stopper through a cylinder fixing seat.

[0012] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: the left and right ends of the clamp component are equipped with bottle taking and pressing cylinders.

[0013] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: the bottoms of the two bottle taking and pressing cylinders are connected with limiting pressing blocks through mounting blocks.

[0014] In order to further improve the use convenience of high efficiency full-automatic barrel transfer and stacking machine, the utility model adopts the scheme of: the bottom end of the clamp component is further equipped with at least two grippers.

[0015] The utility model has the advantages of:

[0016] (1) the high efficiency full-automatic barrel transfer and stacking machine can adjust the clamp component along XYZ axis in all directions, which is beneficial to improve the convenience and continuity of the device as a whole.

[0017] (2) the high efficiency full-automatic barrel transfer and stacking machine can realize automatic transportation, transfer and stacking of processed bottles through the transport component and clamp component, so as to improve the flexibility and accuracy of stacking, further speed up the stacking speed, improve the work efficiency and increase the degree of automation. DRAWINGS

[0018] Fig. 1 It is the three-dimensional structure schematic view of the utility model.

[0019] Fig. 2 It is the front view of the utility model;

[0020] Fig. 3 It is the side view of the utility model;

[0021] Fig. 4 It is the top view of the utility model.

[0022] In the drawing: 1 portal frame, 2 baffle, 3 transport assembly, 4 motor assembly, 5 bucket blocking assembly, 6 first Y-axis sliding track, 7 first servo driver, 8 second Y-axis sliding track, 9 second servo driver, 10 X-axis sliding track, 11 third servo driver, 12 Z-axis lifting mechanism, 13 clamp assembly, 14 bottle. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figs. 1 to 4 The utility model discloses a high -efficient full -automatic bucket stacking machine, including portal frame 1, transport assembly 3, bucket blocking assembly 5, first Y -axis sliding track 6, first servo driver 7, second Y -axis sliding track 8, second servo driver 9, X -axis sliding track 10, third servo driver 11, Z -axis lifting mechanism 12 and clamp assembly 13, the front side of portal frame 1 is equipped with transport assembly 3, first Y -axis sliding track 6 is solid and is equipped in the left side of the top of portal frame 1, and first Y -axis sliding track 6 is equipped with first servo driver 7, second Y -axis sliding track 8 is solid and is equipped in the right side of the top of portal frame 1, and second Y -axis sliding track 8 is equipped with second servo driver 9;X -axis sliding track 10 is arranged between first Y -axis sliding track 6 and second Y -axis sliding track 8, and X -axis sliding track 10 is equipped with third servo driver 11, clamp assembly 13 is through Z -axis lifting mechanism 12 and is equipped in the below of X -axis sliding track 10.

[0025] Among them, each electric appliance component is controlled by program controller electric signal, and is controlled by man -machine interface display stacking picture, to realize intelligent control.

[0026] Wherein, the first Y-axis sliding rail 6 and the second Y-axis sliding rail 8 are provided with Y-axis limit sensing sheets, and the Y-axis limit sensing sheets are connected with Y-axis negative limit sensors, Y-axis origin position sensors and Y-axis positive limit sensors, and the Y-axis negative limit sensors, the Y-axis origin position sensors and the Y-axis positive limit sensors are sequentially distributed on the first Y-axis sliding rail 6 or the second Y-axis sliding rail 8.

[0027] Wherein, the Z-axis lifting mechanism 12 is connected with a Z-axis limit sensing sheet and a Z-axis motor with a holding brake function, and the Z-axis limit sensing sheet is connected with a Z-axis negative limit sensor, a Z-axis origin position sensor and a Z-axis positive limit sensor, and the Z-axis negative limit sensor, the Z-axis origin position sensor and the Z-axis positive limit sensor are sequentially distributed on the Z-axis lifting mechanism 12; the Z-axis motor with the holding brake function has the function of not descending when power off, which improves the safety factor.

[0028] In use, first, the bottle 14 is transported to the designated picking position by the transportation assembly 3, and the bottle 14 is detected by the bottle electric eye of the transportation assembly 3 and kept for a corresponding time span, then the data is fed back to the blocking barrel assembly 5 to extend the cylinder to block the bottle 14, the Z-axis lifting mechanism 12 is lowered to the picking height, and after reaching the position, the claw of the clamp assembly 13 clamps the bottle 14 and rises; after rising more than the Z-axis tappet point +000.000, the Y-axis starts to move; after the first Y-axis sliding rail 6 and the second Y-axis sliding rail 8 are positioned more than the Y-axis tappet point +000.000, the blocking barrel assembly 5 retracts the blocking cylinder, the X-axis starts to move to the target placing position, the Z-axis lifting mechanism 12 is lowered, and after placing the workpiece, it is raised, the X-axis sliding rail 10 and the first Y-axis sliding rail 6 and the second Y-axis sliding rail 8 return to the picking position to wait for picking, and the cycle action is entered.

[0029] Further, the left and right sides of the portal frame 1 are provided with rectangular baffles 2, the baffles 2 are PC plates fixed through mounting hole drilling, and the two ends of the top of the portal frame 1 are respectively fixed with the base plates for supporting the first Y-axis sliding rail 6 and the second Y-axis sliding rail 8.

[0030] Further, the transportation assembly 3 is a belt conveyor, one end of the belt conveyor is driven by a motor assembly 4 for conveying products to the picking position.

[0031] Further, the transportation assembly 3 is further provided with a blocking barrel assembly 5 for limiting, the blocking barrel assembly 5 is provided with a cylinder and a stopper, and the cylinder is vertically connected with the stopper through a cylinder fixing seat.

[0032] Further, the left and right ends of the clamp assembly 13 are provided with bottle taking and pressing cylinders, the bottoms of the two bottle taking and pressing cylinders are connected with limiting pressing blocks through mounting blocks, the limiting pressing blocks can be driven by the bottle taking and pressing cylinders to press the bottles 14, so that the bottles 14 cannot shake excessively due to inertia; the bottom end of the clamp assembly 13 is also provided with at least two grippers, the grippers are controlled by double electromagnetic valves, and the grippers will not open in case of power failure, so that the workpieces will not fall off.

[0033] The utility model discloses set up the clamping subassembly that can be all -round adjustment along XYZ axle, be favorable to the convenience and continuity of lifting device whole, through setting up transport subassembly and clamping subassembly can realize the effect of automatic transportation, shift and racking of the bottle after processing, so as to improve the flexibility and accuracy of racking, further speed up the racking speed, improve work efficiency high and high degree of automation.

[0034] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail, and the contents not described in detail in the specification belong to the prior art known to those skilled in the art.

[0035] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency fully automatic rotary barrel palletizer, comprising a gantry (1), a transport assembly (3), a barrel blocking assembly (5), a first Y-axis sliding rail (6), a first servo drive (7), a second Y-axis sliding rail (8), a second servo drive (9), an X-axis sliding rail (10), a third servo drive (11), a Z-axis lifting mechanism (12) and a clamp assembly (13), characterized in that: The front side of the gantry (1) is provided with a transport assembly (3); the first Y-axis sliding rail (6) is fixed on the left side of the top of the gantry (1), and the first Y-axis sliding rail (6) is provided with a first servo driver (7); the second Y-axis sliding rail (8) is fixed on the right side of the top of the gantry (1), and the second Y-axis sliding rail (8) is provided with a second servo driver (9); the X-axis sliding rail (10) is arranged between the first Y-axis sliding rail (6) and the second Y-axis sliding rail (8), and the X-axis sliding rail (10) is provided with a third servo driver (11); the clamp assembly (13) is arranged below the X-axis sliding rail (10) through the Z-axis lifting mechanism (12).

2. A high-efficiency fully automatic rotary barrel palletizer according to claim 1, characterized in that: Rectangular baffles (2) are provided on both the left and right sides of the gantry (1).

3. The high-efficiency fully automatic rotary barrel palletizer according to claim 2, characterized in that: Pads for supporting the first Y-axis sliding track (6) and the second Y-axis sliding track (8) are respectively fixed at both ends of the top of the gantry (1).

4. The high-efficiency fully automatic rotary barrel palletizer according to claim 1, characterized in that: The transport component (3) is a belt conveyor.

5. The high-efficiency fully automatic rotary drum palletizer according to claim 4 is characterized in that: One end of the transport component (3) is connected to a motor component (4) for driving.

6. The high-efficiency fully automatic rotary drum palletizer according to claim 1, characterized in that: The transport assembly (3) is also provided with a stop barrel assembly (5) for limiting position.

7. The high-efficiency fully automatic rotary drum palletizer according to claim 6, characterized in that: The baffle assembly (5) is provided with a cylinder and a baffle, and the cylinder is vertically connected to the baffle via a cylinder fixing seat.

8. The high-efficiency fully automatic rotary barrel palletizer according to claim 1, characterized in that: The left and right ends of the clamp assembly (13) are both provided with bottle-taking and bottle-pressing cylinders.

9. The high-efficiency fully automatic rotary barrel palletizer according to claim 8, characterized in that: The bottoms of the two bottle-taking and bottle-pressing cylinders are both connected with a limiting pressing block through a mounting block.

10. The high-efficiency fully automatic rotary drum palletizer according to claim 1, characterized in that: The bottom end of the clamp assembly (13) is also provided with at least two grippers.