Steel wire rope detection device
By designing a wire rope detection device, the device utilizes the rope end assembly to drive the triggering part to activate the sensing part when it breaks, thus enabling timely detection of abnormal elongation or breakage of the wire rope. This solves the problem of wire ropes not being detected in time, improves the sensitivity and accuracy of detection, and reduces installation difficulty and maintenance costs.
Patent Information
- Application Number
- CN202423080464.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In the prior art, wire rope breakage is not discovered and handled in a timely manner, resulting in elevator safety accidents.
A wire rope detection device was designed, including a rope end plate, a rope end assembly, a detection mechanism, a triggering part, and a sensing part. When the wire rope breaks, the rope end assembly rises to drive the triggering part to activate the sensing part, thereby realizing wire breakage detection.
It can detect abnormal elongation or breakage of wire ropes in a timely manner, reduce the occurrence of serious accidents, improve the sensitivity and accuracy of detection, and reduce installation difficulty and maintenance costs.
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Figure CN223444971U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire rope detection technical field, specifically, relate to a steel wire rope detection device. BACKGROUND
[0002] In the safety and efficiency pursuit of elevator industry, as the core bearing and transmission element of elevator system, the health condition of steel wire rope is directly related to the operation safety of elevator and the life and property safety of passengers, in the long-term use process, the steel wire rope may be abnormally elongated or broken due to material fatigue, environmental erosion, excessive wear or accidental impact, once the abnormal elongation or breakage is not found and handled in time, it will possibly lead to elevator out of control, passenger trapped and even more serious safety accidents. Therefore, we make improvement on this, and propose a steel wire rope detection device. SUMMARY
[0003] The utility model discloses the purpose at: in view of the problem of more serious safety accidents caused by the fact that the steel wire rope breakage is not found and handled in time.
[0004] In order to realize the above-mentioned invention purpose, the utility model provides a steel wire rope detection device to improve the above-mentioned problem.
[0005] The application is as follows:
[0006] A steel wire rope detection device, including rope head board and a plurality of rope head combinations arranged on the rope head board, the detection mechanism is arranged between the rope head board and the plurality of rope head combinations, the detection mechanism includes a plurality of small supports, a trigger part and a sensing part installed on the rope head board, a plurality of small supports are arranged on a plurality of rope head boards, the rope head combination is lifted to drive the trigger part to act when the steel wire rope breaks, and the trigger of the sensing part is realized.
[0007] As a preferred technical scheme of the application, the sensing part includes a second support installed on the top of the rope head board, and a swing lever switch is arranged on the second support.
[0008] As a preferred technical scheme of the application, a second long-shaped opening is formed on the second support, and the swing lever switch is installed on the second support through bolts and the second long-shaped opening.
[0009] As a preferred technical scheme of the application, the trigger part includes a support arranged on the top of the rope head board, and a beating plate is rotatably connected to the support.
[0010] As a preferred technical scheme of the application, the rope head combination is lifted to drive the beating plate to act when the steel wire rope is elongated or broken, and the trigger of the swing lever switch is realized.
[0011] As a preferred technical scheme of the application, the small support is located below the beating plate.
[0012] As the preferred technical scheme of the present application, the small support is installed at the top end of the rope head combination through a nut.
[0013] As the preferred technical scheme of the present application, the support comprises a first support installed at the top of the rope head plate, one side of the first support is installed with two connecting plates, a bolt is connected between the two connecting plates, and the beating plate is sleeved on the outer surface of the bolt.
[0014] As the preferred technical scheme of the present application, an open pin is arranged on the bolt, and the open pin is used for limiting the bolt.
[0015] As the preferred technical scheme of the present application, a first elongated opening is arranged on the first support, and the outer surface of the beating plate passes through the first elongated opening.
[0016] Compared with the prior art, the present application has the following beneficial effects:
[0017] In the scheme of the present application:
[0018] In order to solve the problem of more serious safety accidents caused by the fact that the steel wire rope is not found and treated in time in the prior art, the detection mechanism is arranged in the present application, the rope head combination is lifted to drive the trigger part to act when the steel wire rope is broken, and then the trigger of the sensing part is triggered to realize the broken wire detection, so that the abnormal elongation or breakage of the steel wire rope can be found in time, thereby reducing the occurrence of more serious accidents. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The structure schematic diagram of the steel wire rope detection device provided by the present application is shown in the figure;
[0020] Figure 2 The structure schematic diagram of the steel wire rope detection device provided by the present application is shown in the figure; Figure 1 The partial structure schematic diagram of the steel wire rope detection device provided by the present application is shown in the figure;
[0021] Figure 3 The front view structure schematic diagram of the steel wire rope detection device provided by the present application is shown in the figure;
[0022] Figure 4 The partial structure schematic diagram of the steel wire rope detection device provided by the present application is shown in the figure. Figure 3
[0023] Indicated in the figure:
[0024] 1, rope head plate; 101, rope head combination; 2, small support; 3, first support; 4, connecting plate; 5, bolt; 6, open pin; 7, beating plate; 8, second support; 9, swing lever switch; 10, trigger part; 11, sensing part; 12, first elongated opening; 13, second elongated opening. DETAILED DESCRIPTION
[0025] In order for the person skilled in the art to better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application.
[0026] As described in the background, the steel wire rope may be abnormally elongated or broken due to material fatigue, environmental erosion, excessive wear or accidental impact during long-term use. If it is not found and handled in time, it may lead to elevator out of control, passengers trapped and even more serious safety accidents.
[0027] In order to solve this technical problem, the present application provides a steel wire rope detection device which is applied to the broken wire detection of the steel wire rope.
[0028] Specifically, please refer to Figures 1-4 The steel wire rope detection device specifically comprises:
[0029] The rope head plate 1 and the plurality of rope head combinations 101 arranged on the rope head plate 1, and the detection mechanism arranged between the rope head plate 1 and the plurality of rope head combinations 101, the detection mechanism comprising a plurality of small supports 2, a trigger part 10 and a sensing part 11 arranged on the rope head plate 1, the plurality of small supports 2 are arranged on the plurality of rope head plates 1 respectively, the rope head combination 101 is lifted to drive the trigger part 10 to act when the steel wire rope is broken, so as to trigger the sensing part 11.
[0030] The steel wire rope detection device provided by the present application can timely find the broken steel wire rope and reduce the occurrence of more serious accidents.
[0031] In order for the person skilled in the art to better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application.
[0032] It should be noted that the embodiments in the present application and the features and technical schemes in the embodiments can be combined with each other without conflict.
[0033] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0034] Embodiment 1, please refer toFigures 1-4 The steel wire rope detection device comprises a rope head plate 1 and a plurality of rope head combinations 101 arranged on the rope head plate 1, a detection mechanism is arranged between the rope head plate 1 and the plurality of rope head combinations 101, the detection mechanism comprises a plurality of small supports 2, a trigger part 10 and a sensing part 11 arranged on the rope head plate 1, the plurality of small supports 2 are arranged on the plurality of rope head plates 1 respectively, the rope head combination 101 rises when the steel wire rope is broken to drive the trigger part 10 to act, and the trigger part 10 triggers the sensing part 11; through the detection mechanism, the rope head combination 101 rises when the steel wire rope is broken to drive the trigger part 10 to act, and then the trigger part 10 triggers the sensing part 11 to realize broken wire detection, so that the abnormal elongation or breakage of the steel wire rope can be found in time, and the occurrence of more serious accidents can be reduced.
[0035] Further, as shown in Figures 1-4 The sensing part 11 comprises a second support 8 arranged on the top of the rope head plate 1, and a swing lever switch 9 arranged on the second support 8, the swing lever switch 9 can generate a signal when being touched, and the swing lever switch 9 is touched when the steel wire rope is broken, the swing lever switch 9 is adjusted simply, the installation time is greatly shortened, and the installation difficulty is reduced.
[0036] Further, as shown in Figure 2 The second support 8 is provided with a second elongated opening 13, the swing lever switch 9 is arranged on the second support 8 through bolts and the second elongated opening 13, the design of the second elongated opening 13 gives the swing lever switch 9 high flexibility, in different equipment models, different installation environments and different steel wire rope tension settings, the position of the swing lever switch 9 on the second elongated opening 13 can be adjusted to realize the matching of the swing lever switch 9 and the trigger part 10, the adaptability adjustment capability greatly widens the application range of the steel wire rope detection device, makes the steel wire rope detection device can accurately play the detection function in various complex industrial scenes, effectively reduces the detection error or failure risk caused by environmental factors, improves the overall detection precision and reliability of the equipment, and guarantees the safe operation of the equipment in the whole life cycle.
[0037] In embodiment 2, the steel wire rope detection device provided in embodiment 1 is further optimized, specifically, as shown in Figures 1-2As shown, the trigger part 10 includes a support provided on the top of the rope head plate 1, and the striking plate 7 is rotatably connected to the support. When the steel wire rope is abnormally elongated or broken, the striking plate 7 can be lifted by the rope head plate 1 and the small support 2. The striking plate 7, the rope head plate 1 and the small support 2 form a sensitive linkage system. When the steel wire rope is abnormally elongated or broken, the linkage system can effectively amplify and transmit the subtle changes. Compared with the traditional direct trigger detection structure, the indirect linkage amplification mechanism significantly improves the detection sensitivity, can capture the changes of the steel wire rope, and early warning potential risks. It effectively avoids the fault deterioration caused by the initial fault of the steel wire rope which is not easy to detect, ensures the safe and stable operation of the equipment in the whole life cycle of the steel wire rope, and reduces the high maintenance cost and production loss caused by sudden serious failure of the steel wire rope.
[0038] Further, the rope head combination 101 rises to drive the striking plate 7 to act when the steel wire rope is elongated or broken, so as to trigger the swing lever switch 9. The direct physical linkage mode effectively reduces the interference and loss in the signal transmission process, and ensures that the swing lever switch 9 can accurately receive the fault signal from the steel wire rope.
[0039] Further, as shown in the Figures 1-2 small support 2 is located below the striking plate 7, which ensures that the striking plate 7 is in a stable initial position when it is not triggered, and reduces the false action caused by external factors. At the same time, the small support 2 can provide lifting force for the striking plate 7 during the triggering process, so that the striking plate 7 can rotate and rise according to the predetermined mechanical motion track, and accurately trigger the swing lever switch 9.
[0040] Further, the small support 2 is installed at the top end of the rope head combination 101 through a nut. The nut installation mode gives the small support 2 high installation flexibility and accuracy. During installation, the technician can easily adjust the height position of the small support 2 by simply rotating the nut, so as to ensure that all the small supports 2 are in the same horizontal plane, thereby ensuring that the lifting force received by the striking plate 7 at each trigger point is uniform. This precise installation and adjustment capability is only beneficial to improve the initial installation accuracy of the detection device and reduce the detection deviation caused by installation errors.
[0041] Further, as shown in the Figures 1-2 support includes a first support 3 installed on the top of the rope head plate 1. One side of the first support 3 is provided with two connecting plates 4, and the two connecting plates 4 are connected with a latch 5. The striking plate 7 is sleeved on the outer surface of the latch 5. The first support 3 provides a solid foundation support, and the combination of the two connecting plates 4 and the latch 5 provides a rotating shaft for the striking plate 7, so that the striking plate 7 can perform circular motion around the latch 5 during the triggering process.
[0042] The steel wire rope detection device of the embodiment 3 is further optimized, in particular, as shown in Figure 2 The pin 5 is provided with an open pin 6 for limiting the pin 5.
[0043] Further, as shown in Figure 2 The first support 3 is provided with a first long-shaped opening 12 through which the outer surface of the beating plate 7 passes, the first long-shaped opening 12 provides the required space for the beating plate 7, and when the beating plate 7 rotates to the highest position, the top wall of the first long-shaped opening 12 can limit the beating plate 7, so that the beating plate 7 can remain in the rotated state under the action of the lifting of the small support 2 and the top wall of the first long-shaped opening 12, so as to continuously touch the swing lever switch 9.
[0044] The overall installation height of the application is compact, which is suitable for scenes such as inorganic rooms with relatively strict top layer height, and improves the space utilization rate of the elevator system.
[0045] The use process of the steel wire rope detection device is as follows:
[0046] The device is installed in the last stage of elevator installation, at this stage, each rope head combination 101 is subjected to pressure transmitted from the steel wire rope, and the height of the spring of the rope head combination 101 is lowered, at this time, the small support 2 of the device is installed on the rope head combination 101, and the nut is pressed and the height of the nut is adjusted, so that all the small supports 2 are on the same horizontal plane, and the beating plate 7 is located on the small support, when the steel wire rope has abnormal elongation or breakage, the corresponding rope head combination 101 is subjected to reduced or disappeared pressure transmitted from the steel wire rope, and the height of the spring of the rope head combination 101 is slightly recovered or directly recovered to the height without load, and the small support 2 installed on the rope head combination 101 is also raised to push the beating plate 7 to rise, at this time, the beating plate 7 makes a circular motion with the pin 5 as the center, due to the characteristics of the circular motion, the slight lifting of any small support 2 in the triggering area is amplified to the action area, so that the beating plate 7 in the action area has a larger swing, so that the swing lever switch 9 is more easily actuated, so that the breakage or abnormal elongation of the steel wire rope is detected.
[0047] In the utility model, unless another definite provision and limitation, the terms "installation", "connection", "connection", "fixing" and the like terms should be understood in a broad sense, for example, can be fixed connection, or can be detachable connection, or be integrated, can be mechanical connection, or can be electrical connection or communication with each other, can be directly connected, or indirectly connected through an intermediate medium, can be the communication or interaction relationship between two elements, unless another definite limitation. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0048] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments, and the preferred embodiments of the present application are given in the drawings, but do not limit the patent scope of the present application. The present application can be realized in many different forms, and conversely, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing specific embodiments, or equivalently replace some of the technical features. Any equivalent structure made by using the content of the present application specification and drawings, directly or indirectly used in other related technical fields, is also within the patent protection scope of the present application.
Claims
1. A wire rope detection device, comprising a rope end plate (1) and a plurality of rope end assemblies (101) arranged on the rope end plate (1), characterized in that: A detection mechanism is provided between the rope end plate (1) and the plurality of rope end assemblies (101), the detection mechanism comprising a plurality of small brackets (2), a triggering portion (10) mounted on the rope end plate (1), and a sensing portion (11). The plurality of small brackets (2) are respectively provided on the plurality of rope end plates (1). When the steel wire rope breaks, the rope end assembly (101) rises to drive the triggering portion (10) to operate, thereby triggering the sensing portion (11).
2. A wire rope detection device according to claim 1, characterized in that: The sensing part (11) comprises a second bracket (8) mounted on the top of the rope head plate (1), and a rocker switch (9) is provided on the second bracket (8).
3. A wire rope detection device according to claim 2, characterized in that: The second bracket (8) is provided with a second elongated opening (13), and the rocker switch (9) is mounted on the second bracket (8) via a bolt and the second elongated opening (13).
4. A wire rope detection device according to claim 2 or 3, characterized in that: The triggering portion (10) comprises a supporting member arranged on the top of the rope head plate (1), and a striking plate (7) is rotatably connected to the supporting member.
5. A wire rope detection device according to claim 4, characterized in that: When the steel wire rope is stretched or broken, the rope head assembly (101) rises to drive the striking plate (7) to move, thereby triggering the swing arm switch (9).
6. A wire rope detection device according to claim 4, characterized in that: The small bracket (2) is located below the beating plate (7).
7. The wire rope detection device according to claim 1, characterized in that: The small bracket (2) is mounted on the top end of the rope head assembly (101) via a nut.
8. The wire rope detection device according to claim 4, characterized in that: The support member comprises a first bracket (3) mounted on the top of the rope head plate (1), two connecting plates (4) are mounted on one side of the first bracket (3), a latch (5) is connected between the two connecting plates (4), and the hitting plate (7) is sleeved on the outer surface of the latch (5).
9. A wire rope detection device according to claim 8, characterized in that: The latch (5) is provided with a cotter pin (6), and the cotter pin (6) is used for limiting the position of the latch (5).
10. The steel wire rope detection device according to claim 8, characterized in that: A first elongated opening (12) is provided on the first bracket (3), and the outer surface of the beating plate (7) passes through the first elongated opening (12).