Enzymolysis tank for preparing butter with high flavor intensity

Abstract

The utility model belongs to the technical field of butter enzymolysis treatment application, and particularly discloses an enzymolysis tank for preparing butter with high flavor intensity. Comprising a circular tank body outer shell, a plurality of supporting legs, a circular tank body inner shell, a tank cover, a feeding opening, a sealing sleeve, a discharging opening with a valve, an upper fixing frame, a lower fixing frame, an upper bearing seat, a lower bearing seat, a driving motor, a coupler, a rotating shaft, a plurality of stirring blades, a lower sealing part, an upper sealing part and the like. Wherein one end of the rotating shaft is connected with the coupler. The enzymolysis tank for preparing the high-flavor-intensity butter has the beneficial effects that 1, the functions are rich, the heating and constant-temperature control of enzymolysis can be realized, and the high-quality and high-efficiency enzymolysis operation during the preparation of the high-flavor-intensity enzymolysis butter is met; 2, the integral reasonable design is realized, the occupied area is small, and the use cost is low;

Description

TECHNICAL FIELD

[0001] The utility model belongs to butter enzymolysis processing application technical field, specifically relates to a kind of enzymolysis tank for preparation of high-flavor intensity butter. BACKGROUND

[0002] Enzymatic reaction: "Enzymatic reaction (Enzyme catalysis) is also called enzyme catalysis or enzyme catalysis, which refers to the catalytic chemical reaction by enzyme as catalyst. Most of the chemical reactions in living organisms belong to enzymatic reaction. As a biological catalyst, enzyme has the characteristics of general catalyst and the particularity different from general catalyst when catalyzing a chemical reaction."

[0003] Bioenzymolysis technology is a modern advanced biological technology for extracting bioactive substances developed by food science and nutrition department. Enzyme is a protein, RNA or its complex that catalyzes specific chemical reactions, which is a biological catalyst. It can accelerate the reaction speed by reducing the activation energy of the reaction, but does not change the equilibrium point of the reaction. The chemical nature of most enzymes is protein. It has the characteristics of high catalytic efficiency, strong specificity and mild action conditions, and is widely used in human health, agriculture, industry and environment, and has some applications in other fields, with wide application range.

[0004] In the production of butter, if lipase, protease and auxiliary substrate (spice, lecithin, whey powder, skim milk powder, casein) are added, and different enzymolysis reaction temperature, time and PH value are matched, different flavored butter can be prepared.

[0005] The application number of the preparation method of high-flavor intensity enzymolysis butter applied by our company is 202211589811.0, which is recorded as follows: step 4, mixed liquid A and mixed liquid B are subjected to enzymolysis pretreatment by enzymolysis equipment, and stirring is carried out in homogenization equipment, the temperature is 45 degrees Celsius, the rotating speed is 800 r / min, the homogenization stirring time is 1.5-2 hours, and the PH value is 6.8-7.0, which indicates that enzymolysis treatment is needed in the preparation of high-flavor intensity enzymolysis butter.

[0006] The application number / patent number is 202222071092.5, which discloses a fresh protein liquid fat enzymatic tank, relates to the technical field of biological enzymatic tank, and comprises a horizontal enzymatic tank, a fresh protein liquid storage tank, a fat enzymatic tank and a circulating water tank. A baffle and an arc wall are arranged in the enzymatic tank in a staggered manner, and a feed pump and a feeding metering pump are connected to the outside. The fresh protein liquid storage tank is provided with an electric stirrer, a PH feeding port and a PH sensor. The present application is used for the hydrolysis of fat in fresh protein liquid, and the hydrolysis process is continuous, which greatly increases the product yield. The use of the arc wall avoids the retention of fresh protein liquid at the corner, ensuring the hydrolysis quality of fresh protein liquid. In addition, compared with the traditional enzymatic tank which needs to be cleaned multiple times, the continuous production does not need to clean the enzymatic tank multiple times, greatly saving the use of cleaning agents.

[0007] According to the applicant's analysis, the above-mentioned electric stirrer only has a single stirring function, and the central design of the stirring part also affects the discharge. Moreover, it does not have a heat preservation and intelligent monitoring and control design, and cannot realize high-quality and efficient enzymatic operation during the preparation of high-flavor-intensity enzymatic butter. In addition, the structure has many components, and the manufacturing and using costs are high.

[0008] Based on the above problems, the present application provides an enzymatic tank for preparing high-flavor-intensity butter. Invention content

[0009] The purpose of the present application is to provide an enzymatic tank for preparing high-flavor-intensity butter, which solves the problems existing in the background art of fresh protein liquid fat enzymatic tank and electric stirrer operation.

[0010] Technical scheme: The present application provides an enzymatic tank for preparing high-flavor-intensity butter, which comprises a circular tank body shell and a plurality of supporting legs. A circular tank body inner shell is arranged in the circular tank body shell. A tank cover is arranged on the upper part of the circular tank body shell and the circular tank body inner shell. A feeding port is arranged on the tank cover. A sealing sleeve is arranged on the lower part of the circular tank body shell and the circular tank body inner shell. A valve-equipped discharge port is arranged on the lower part of the circular tank body inner shell and penetrates the sealing sleeve. An upper fixed frame is arranged on the upper end surface of the tank cover and located on one side of the feeding port. A lower fixed frame is arranged on the lower end surface of the circular tank body shell. Upper and lower bearing seats are respectively arranged on the upper fixed frame and the lower fixed frame. A driving motor is arranged on the upper end surface of the upper fixed frame. A coupling is arranged on the driving motor. A rotating shaft is arranged in the circular tank body inner shell and penetrates the upper and lower bearing seats at both ends. A plurality of stirring blades are arranged on the lower part of the rotating shaft. Lower and upper sealing parts are arranged at both ends of the rotating shaft and cooperatively used with the tank cover, the circular tank body shell and the circular tank body inner shell. One end of the rotating shaft is connected with the coupling.

[0011] The high-flavor-intensity butter preparation enzyme hydrolysis tank has the advantages that 1, the functions are rich, heating and constant temperature control of enzyme hydrolysis can be realized, and high-quality and high-efficiency enzyme hydrolysis operation during preparation of high-flavor-intensity enzyme hydrolysis butter is met; and 2, the overall integrated design is reasonable, the occupied area is small, and the use cost is also low.

[0012] The high-flavor-intensity butter preparation enzyme hydrolysis tank has the advantages that 1, the functions are rich, heating and constant temperature control of enzyme hydrolysis can be realized, and high-quality and high-efficiency enzyme hydrolysis operation during preparation of high-flavor-intensity enzyme hydrolysis butter is met; and 2, the overall integrated design is reasonable, the occupied area is small, and the use cost is also low.

[0013] The high-flavor-intensity butter preparation enzyme hydrolysis tank has the advantages that 1, the functions are rich, heating and constant temperature control of enzyme hydrolysis can be realized, and high-quality and high-efficiency enzyme hydrolysis operation during preparation of high-flavor-intensity enzyme hydrolysis butter is met; and 2, the overall integrated design is reasonable, the occupied area is small, and the use cost is also low.

[0014] The high-flavor-intensity butter preparation enzyme hydrolysis tank has the advantages that 1, the functions are rich, heating and constant temperature control of enzyme hydrolysis can be realized, and high-quality and high-efficiency enzyme hydrolysis operation during preparation of high-flavor-intensity enzyme hydrolysis butter is met; and 2, the overall integrated design is reasonable, the occupied area is small, and the use cost is also low. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of these drawings.

[0016] Figure 1 The high-flavor-intensity butter preparation enzyme hydrolysis tank has the advantages that 1, the functions are rich, heating and constant temperature control of enzyme hydrolysis can be realized, and high-quality and high-efficiency enzyme hydrolysis operation during preparation of high-flavor-intensity enzyme hydrolysis butter is met; and 2, the overall integrated design is reasonable, the occupied area is small, and the use cost is also low.

[0017] Figure 2 The high-flavor-intensity butter preparation enzyme hydrolysis tank has the advantages that 1, the functions are rich, heating and constant temperature control of enzyme hydrolysis can be realized, and high-quality and high-efficiency enzyme hydrolysis operation during preparation of high-flavor-intensity enzyme hydrolysis butter is met; and 2, the overall integrated design is reasonable, the occupied area is small, and the use cost is also low.

[0018] Wherein, the figure label is as follows: 100 - round tank body shell, 101 - support leg, 102 - round tank body inner shell, 103 - valve heat preservation material import, 104 - valve heat preservation material export, 105 - tank cover, 106 - feed inlet, 107 - sealing sleeve, 108 - valve discharge port, 109 - upper fixed frame, 110 - upper bearing seat, 111 - lower bearing seat, 112 - driving motor, 113 - coupling, 114 - rotating shaft, 115 - stirring blade, 116 - PLC controller, 117 - valve pressure relief pipe, 118 - window, 119 - first instrument mounting seat, 120 - temperature detector, 121 - second instrument mounting seat, 122 - pressure detector, 123 - lower fixed frame, 1140 - lower sealing part, 1141 - upper sealing part. DETAILED DESCRIPTION

[0019] The utility model will be described in detail below in conjunction with the embodiments, obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the scope of protection of the utility model.

[0020] In the description of the utility model, it needs to be explained that the orientation or position relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "intermediate position", "interior", "top end", "bottom end" and the like is the orientation or position relationship shown, only for the convenience of describing the utility model and simplifying the description, and it is not indicated or implied that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as a limitation on the utility model; The terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance; In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; It can be mechanical connection, or electrical connection; It can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For the person skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0021] Embodiment one

[0022] As Figure 1 and Figure 2 The utility model discloses an enzyme hydrolysis tank for preparing high-flavor-intensity butter, which comprises a round tank body shell 100 and a plurality of support legs 101,

[0023] The round tank body shell 100 is provided with a round tank body inner shell 102,

[0024] The upper connecting surface of the circular tank outer shell 100 and the circular tank inner shell 102 is provided with a tank cover 105,

[0025] The tank cover 105 is provided with a feeding port 106,

[0026] The lower part of the circular tank outer shell 100 and the circular tank inner shell 102 is provided with a sealing sleeve 107,

[0027] The lower part of the circular tank inner shell 102 is provided with a valve-equipped discharge port 108 penetrating the sealing sleeve 107,

[0028] The upper end surface of the tank cover 105 and located on one side of the feeding port 106 is provided with an upper fixing frame 109,

[0029] The lower end surface of the circular tank outer shell 100 is provided with a lower fixing frame 123,

[0030] The upper fixing frame 109 and the lower fixing frame 123 are respectively provided with an upper bearing seat 110 and a lower bearing seat 111,

[0031] The upper end surface of the upper fixing frame 109 is provided with a driving motor 112,

[0032] The driving motor 112 is provided with a shaft coupling 113,

[0033] The circular tank inner shell 102 is provided with a rotating shaft 114 penetrating the upper bearing seat 110 and the lower bearing seat 111 at both ends,

[0034] The lower part of the rotating shaft 114 is provided with a plurality of stirring blades 115,

[0035] Both ends of the rotating shaft 114 are respectively provided with a lower sealing part 1140 and an upper sealing part 1141 which are used in cooperation with the tank cover 105, the circular tank outer shell 100 and the circular tank inner shell 102;

[0036] One end of the rotating shaft 114 is connected with the shaft coupling 113.

[0037] The working principle is as follows: first, the butter-containing mixed liquid is injected into the circular tank inner shell 102 through the feeding port 106; then, the driving motor 112 is started to rotate the rotating shaft 114 and the plurality of stirring blades 115 through the shaft coupling 113 linkage, so as to uniformly stir the butter-containing mixed liquid to be enzymolyzed; finally, the enzymolyzed butter material is discharged through the valve-equipped discharge port 108 after the enzymolysis is completed.

[0038] In addition, the upper fixing frame 109, the lower fixing frame 123, the upper bearing seat 110, the lower bearing seat 111, the driving motor 112, the shaft coupling 113, the rotating shaft 114 and the plurality of stirring blades 115 are designed to be offset, so that the enzyme hydrolysis butter material can be rotated and stirred during discharging, and the enzyme hydrolysis butter material is more uniform, and the stirring does not affect the discharging speed of the butter material.

[0039] Embodiment two

[0040] Based on the embodiment one, the enzyme hydrolysis tank for preparing high-flavor-intensity butter further comprises a valve-equipped heat preservation material inlet 103 and a valve-equipped heat preservation material outlet 104 arranged on the upper outer wall of the circular tank body shell 100.

[0041] The circular tank body shell 100 and the circular tank body inner shell 102 form a hollow structure, and the heat preservation material is hot steam, water or heated oil.

[0042] The above design structure is used for heating or heat preservation of the enzyme hydrolysis of the butter-containing mixed liquid injected through the feeding port 106 in the circular tank body inner shell 102, so as to meet the normal enzyme hydrolysis temperature control.

[0043] Embodiment three

[0044] Based on the embodiment one or the embodiment two, the enzyme hydrolysis tank for preparing high-flavor-intensity butter further comprises a valve-equipped pressure relief pipe 117 arranged on the circular tank body inner shell 102 and protruding from one end of the circular tank body shell 100, and a window 118 arranged on one side of the upper end face of the tank cover 105.

[0045] The above design structure can balance the pressure in the circular tank body shell 100 during enzyme hydrolysis through the valve-equipped pressure relief pipe 117, so as to realize safe enzyme hydrolysis operation; and the state in the circular tank body shell 100 during enzyme hydrolysis can be observed through the window 118.

[0046] Embodiment four

[0047] Based on the embodiment one or the embodiment two or the embodiment three, the enzyme hydrolysis tank for preparing high-flavor-intensity butter further comprises a PLC controller 116 arranged on the circular tank body shell 100, a first instrument mounting seat 119 and a second instrument mounting seat 121 arranged on the connection surface between the circular tank body shell 100 and the circular tank body inner shell 102, and a temperature detector 120 and a pressure detector 122 arranged on the first instrument mounting seat 119 and the second instrument mounting seat 121 respectively (the temperature detector 120 and the pressure detector 122 are explosion-proof instruments).

[0048] The driving motor 112, the temperature detector 120 and the pressure detector 122 are connected with the PLC controller 116 respectively.

[0049] The above design structure can monitor the pressure and temperature in the circular tank shell 100 during enzymatic hydrolysis, and give corresponding early warning according to the preset pressure and temperature, so as to realize safe enzymatic hydrolysis monitoring; at the same time, intermittent enzymatic hydrolysis stirring can be controlled according to the preset information.

[0050] In the enzymatic hydrolysis tank for preparing high-flavor-intensity butter, the circular tank shell 100, the plurality of support legs 101, the tank cover 105, the sealing sleeve 10, the upper fixing frame 109, the upper bearing seat 110, the lower bearing seat 111, the driving motor 112, the shaft coupling 113, the lower sealing part 1140, the upper sealing part 1141, the PLC controller 116, the temperature detector 120 and the pressure detector 122 are all conventional components or devices, and the present application will not be described in detail.

[0051] It should be noted that in this document, such as the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.

[0052] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. An enzymatic hydrolysis tank for preparing high-flavor butter, comprising a circular tank shell (100) and a plurality of supporting legs (101), characterized in that: A circular tank inner shell (102) is provided in the circular tank outer shell (100). The upper connecting surfaces of the circular tank outer shell (100) and the circular tank inner shell (102) are provided with a tank cover (105). The tank cover (105) is provided with a feed port (106). A sealing sleeve (107) is provided on the lower symmetrical center line of the circular tank outer shell (100) and the circular tank inner shell (102). The lower part of the inner shell (102) of the circular tank body is provided with a discharge port (108) with a valve penetrating the sealing sleeve (107). An upper fixing frame (109) is provided on the upper end surface of the tank cover (105) and located on one side of the feed port (106). The lower end surface of the circular tank shell (100) is provided with a lower fixing frame (123). An upper bearing seat (110) and a lower bearing seat (111) are respectively provided on the upper fixing frame (109) and the lower fixing frame (123). The upper end surface of the upper fixing frame (109) is provided with a driving motor (112). The driving motor (112) is provided with a coupling (113). The inner shell (102) of the circular tank body is provided with a rotating shaft (114) with both ends passing through the upper bearing seat (110) and the lower bearing seat (111). A plurality of stirring blades (115) are provided at the lower portion of the rotating shaft (114). The two ends of the rotating shaft (114) are respectively provided with a lower sealing portion (1140) and an upper sealing portion (1141) for use with the tank cover (105), the circular tank shell (100), and the circular tank inner shell (102); One end of the rotating shaft (114) is connected to the coupling (113).

2. The enzymatic hydrolysis tank for preparing high flavor intensity butter according to claim 1, characterized in that: The enzymatic hydrolysis tank for preparing high-flavor intensity butter further comprises a heat-insulating material inlet (103) with a valve and a heat-insulating material outlet (104) with a valve, which are arranged on the upper outer wall of the circular tank shell (100); The circular tank outer shell (100) and the circular tank inner shell (102) form a hollow structure, and the heat-insulating material is hot steam, water or heating oil.

3. The enzymatic hydrolysis tank for preparing high flavor intensity butter according to claim 2, characterized in that: The enzymatic hydrolysis tank for preparing high-flavor intensity butter also includes a pressure relief pipe (117) with a valve, which is arranged on the inner shell (102) of the circular tank body and one end of which protrudes from the outer shell (100) of the circular tank body, and a viewing window (118) arranged on one side of the upper end surface of the tank cover (105).

4. The enzymatic hydrolysis tank for preparing high flavor intensity butter according to claim 3, characterized in that: The enzymatic hydrolysis tank for preparing high-flavor intensity butter also includes a PLC controller (116) arranged on the circular tank shell (100), a first instrument mounting seat (119) and a second instrument mounting seat (121) arranged on the connecting surface of the circular tank shell (100) and the circular tank inner shell (102), and a temperature detector (120) and a pressure detector (122) respectively arranged on the first instrument mounting seat (119) and the second instrument mounting seat (121); The driving motor (112), the temperature detector (120), and the pressure detector (122) are respectively connected to the PLC controller (116).

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