Enzymatic hydrolysis device for fruit essence

Abstract

The utility model discloses an enzymatic hydrolysis device for fruit essence, and belongs to the technical field of fruit essence production, the enzymatic hydrolysis device comprises a reaction tank body, a feed liquid storage tank, a standard alkali liquid storage tank, a standard acid liquid storage tank and an enzyme liquid storage tank, the reaction tank body is composed of a shell and an inner cylinder, an interlayer is formed by a gap between the shell and the inner cylinder, and the inner cylinder is arranged in the shell; a feeding hole is formed in the top end of the interior of the inner cylinder, and the feed liquid storage tank is communicated with the feeding hole through a connecting pipe; the device is novel in design and ingenious, the hydrolysis efficiency and the mixing uniformity are improved by optimizing a stirring structure and a control mode, accurate control over the reaction temperature is achieved by adopting an accurate temperature control system and a multilayer temperature sensor layout, the product quality stability is improved, and by additionally arranging a high-definition camera and an automatic sampling device, the product quality stability is improved. The operation convenience and the remote monitoring capability are improved, the maintenance cost is reduced, the production automation level is improved, and the practicability of the device is greatly improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of fruit essence production, and in particular to an enzymatic hydrolysis device for fruit essence. BACKGROUND

[0002] In the technical field of fruit essence production, enzymatic hydrolysis as an environmentally friendly and efficient method is gradually gaining attention. In the prior art, an enzymatic hydrolysis device generally includes a reaction tank body, a stirrer, a temperature control system and other basic components, which are used to realize the hydrolysis process of fruits and obtain essence.

[0003] Conventional enzymatic hydrolysis devices usually use a single reaction tank body, which is provided with a stirrer to achieve uniform mixing, and the reaction temperature and pH value are adjusted by an external control system. However, such devices still need to be improved in terms of hydrolysis efficiency, temperature control accuracy and operation convenience.

[0004] The existing enzymatic hydrolysis device has problems such as low hydrolysis efficiency, inaccurate temperature control and complicated operation process, which limits the quality and efficiency of fruit essence production.

[0005] Therefore, the application provides an enzymatic hydrolysis device for fruit essence. CONTENT OF THE INVENTION

[0006] The enzymatic hydrolysis device for fruit essence provided by the application solves the problems in the background art. By optimizing the stirring structure and control method, the hydrolysis efficiency and mixing uniformity are improved. By using an accurate temperature control system and a multi-layer temperature sensor layout, accurate control of the reaction temperature is achieved, the product quality stability is improved, and the operation convenience and remote monitoring capability are improved by adding a high-definition camera and an automatic sampling device. The maintenance cost is reduced and the production automation level is improved, greatly improving the practicality of the device.

[0007] In order to achieve the above purpose, the application adopts the following technical scheme:

[0008] An enzymatic hydrolysis device for fruit essence, comprising a reaction tank body, a feed liquid storage tank, a standard alkali liquid storage tank, a standard acid liquid storage tank and an enzyme liquid storage tank, the reaction tank body is composed of a shell and an inner cylinder, the gap between the shell and the inner cylinder forms a sandwich, the inner top end of the inner cylinder is provided with a feed inlet, and the feed liquid storage tank is communicated with the feed inlet through a connecting pipe, the inner bottom end of the inner cylinder is provided with a discharge port, and the inner part of the shell is provided with an observation window.

[0009] As a preferred embodiment, a sampling port is arranged on the observation window, and an automatic sampler is arranged on one side of the sampling port.

[0010] The automatic sampler can automatically take out the reaction material sample from the sampling port according to the set time interval or trigger condition, and perform subsequent analysis, thereby improving the practicability of the device.

[0011] As a preferred embodiment, the observation window is provided with a temperature probe, a pH probe and a high-definition camera, and the temperature probe, the pH probe and the high-definition camera are electrically connected with an external control system.

[0012] The high-definition camera can transmit image data inside the reaction tank to an external display device in real time, so as to facilitate remote monitoring by the operator, thereby improving the practicability of the device.

[0013] As a preferred embodiment, a plurality of temperature sensors are arranged in the interlayer between the shell and the inner cylinder, and each temperature sensor is electrically connected with an external control system.

[0014] By arranging a plurality of temperature sensors in the interlayer and connecting them with the external control system, the temperature in the interlayer can be accurately controlled, thereby improving the practicability of the device.

[0015] As a preferred embodiment, the shell is provided with a water vapor inlet, a circulating water inlet and a circulating water outlet, and the water vapor inlet and the circulating water outlet are provided with automatic regulating valves, and the two automatic regulating valves are electrically connected with an external control system.

[0016] Through the automatic regulating valves of the water vapor inlet and the circulating water outlet, the water circulation speed and the steam input in the interlayer can be adjusted in real time according to the data feedback by the temperature sensor, so as to ensure the stability of the reaction temperature, thereby improving the practicability of the device.

[0017] As a preferred embodiment, the inner cylinder is provided with a lye inlet, an acid liquid inlet and an enzyme liquid inlet, and the standard lye storage tank, the standard acid liquid storage tank and the enzyme liquid storage tank are respectively communicated with the corresponding lye inlet, the acid liquid inlet and the enzyme liquid inlet through connecting pipes.

[0018] The standard lye storage tank, the standard acid liquid storage tank and the enzyme liquid storage tank are intelligent storage tanks with liquid level sensors and automatic feeding function, so as to realize the automatic management of the materials, thereby improving the practicability of the device.

[0019] As a preferred implementation, the outer part of the shell is fixedly connected with a protective shell, the inner part of the inner cylinder is rotatably connected with two stirring shafts, the bottom ends of the two stirring shafts extend into the inner part of the protective shell, a plurality of groups of blades are arranged on the outer part of the two stirring shafts and in the inner part of the inner cylinder, a main gear and a driven gear are fixedly connected with the outer part of the two stirring shafts and in the inner part of the protective shell respectively, and the main gear and the driven gear are in meshing connection, the bottom part of the protective shell is fixedly connected with a motor, the output end of the motor is fixedly connected with the bottom end of one of the stirring shafts, and the motor is electrically connected with an external control system.

[0020] By arranging the main gear and the driven gear, when the main gear rotates, the driven gear is driven to rotate in the opposite direction, thereby driving the two stirring shafts to rotate in opposite directions during stirring, thereby improving the hydrolysis efficiency and achieving a more efficient mixing effect, thereby improving the practicality of the device.

[0021] The beneficial effects of the present application are:

[0022] 1. The enzymatic hydrolysis device for fruit essence improves the hydrolysis efficiency and mixing uniformity by optimizing the stirring structure and control mode, realizes accurate control of the reaction temperature by adopting an accurate temperature control system and a multi-layer temperature sensor layout, improves the product quality stability, improves the operation convenience and remote monitoring capability by additionally arranging a high-definition camera and an automatic sampling device, reduces the maintenance cost and improves the production automation level, and greatly improves the practicality of the device.

[0023] 2. The enzymatic hydrolysis device for fruit essence realizes accurate control of the temperature in the interlayer by arranging a plurality of temperature sensors in the interlayer and connecting them with an external control system, adjusts the water circulation speed and the steam input in the interlayer in real time according to the data fed back by the temperature sensors through the automatic adjusting valves of the water vapor inlet and the circulating water outlet, ensures the stability of the reaction temperature, and greatly improves the practicality of the device by additionally arranging a high-definition camera and an automatic sampler on the observation window, the high-definition camera can transmit image data inside the reaction tank to an external display device in real time, the automatic sampler can automatically take out reaction material samples from the sampling port according to the set time interval or triggering condition for subsequent analysis. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 It is a schematic diagram of the main body of the device of the present application;

[0025] Fig. 2 It is a schematic diagram of the outer part of the reaction tank of the device of the present application;

[0026] Fig. 3 It is a schematic diagram of the inner part of the reaction tank of the device of the present application.

[0027] Fig. label: 1, reaction tank body; 11, shell; 12, inner cylinder; 13, interlayer; 2, feed liquid storage tank; 3, standard lye storage tank; 4, standard acid liquid storage tank; 5, enzyme liquid storage tank; 6, water vapor inlet; 7, circulating water inlet; 8, circulating water outlet; 9, automatic regulating valve; 10, feed inlet; 14, lye inlet; 15, acid liquid inlet; 16, enzyme liquid inlet; 17, observation window; 18, temperature probe; 19, pH probe; 20, high-definition camera; 21, sampling port; 22, automatic sampler; 23, temperature sensor; 24, protective shell; 25, stirring shaft; 26, blade; 27, main gear; 28, from the gear; 29, motor; 30, discharge port. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0029] Reference Figs. 1-3 An enzymatic hydrolysis device for fruit essence includes a reaction tank body 1, a feed liquid storage tank 2, a standard lye storage tank 3, a standard acid liquid storage tank 4, and an enzyme liquid storage tank 5. The reaction tank body 1 is composed of a shell 11 and an inner cylinder 12. The gap between the shell 11 and the inner cylinder 12 forms an interlayer 13. The inner top end of the inner cylinder 12 is provided with a feed inlet 10, and the feed liquid storage tank 2 is communicated with the feed inlet 10 through a connecting pipe. The inner bottom end of the inner cylinder 12 is provided with a discharge port 30. The inner part of the shell 11 is provided with an observation window 17.

[0030] A sampling port 21 is arranged on the observation window 17. An automatic sampler 22 is arranged on the observation window 17 and located on one side of the sampling port 21. By additionally arranging the automatic sampler 22 on the observation window 17, the automatic sampler 22 can automatically take out the reaction material sample from the sampling port 21 according to the set time interval or trigger condition for subsequent analysis, thereby improving the practicability of the device.

[0031] A temperature probe 18, a pH probe 19, and a high-definition camera 20 are arranged on the observation window 17, and the temperature probe 18, the pH probe 19, and the high-definition camera 20 are electrically connected with an external control system. By additionally arranging the high-definition camera 20 on the observation window 17, the high-definition camera 20 can transmit the image data inside the reaction tank body 1 to an external display device in real time, which is convenient for an operator to remotely monitor, thereby improving the practicability of the device.

[0032] A plurality of temperature sensors 23 are arranged in the interlayer 13 between the shell 11 and the inner cylinder 12, each of which is electrically connected to an external control system; by arranging a plurality of temperature sensors 23 in the interlayer 13 and connecting them to the external control system, the temperature in the interlayer 13 is accurately controlled, thereby improving the practicality of the device.

[0033] The shell 11 is provided with a water vapor inlet 6, a circulating water inlet 7 and a circulating water outlet 8, and automatic regulating valves 9 are arranged on the water vapor inlet 6 and the circulating water outlet 8, and the two automatic regulating valves 9 are electrically connected to an external control system; through the automatic regulating valves 9 of the water vapor inlet 6 and the circulating water outlet 8, the water circulation speed and the steam input in the interlayer 13 are adjusted in real time according to the data fed back by the temperature sensor 23, ensuring the stability of the reaction temperature, thereby improving the practicality of the device.

[0034] The inner cylinder 12 is provided with an alkali inlet 14, an acid inlet 15 and an enzyme liquid inlet 16, and the standard alkali storage tank 3, the standard acid storage tank 4 and the enzyme liquid storage tank 5 are respectively communicated with the corresponding alkali inlet 14, acid inlet 15 and enzyme liquid inlet 16 through connecting pipes; by using intelligent storage tanks with liquid level sensors and automatic feeding function for standard alkali storage tank 3, standard acid storage tank 4 and enzyme liquid storage tank 5, the automatic management of materials is realized, thereby improving the practicality of the device.

[0035] The outer shell 24 is fixedly connected to the shell 11, the inner cylinder 12 is rotatably connected to the inner cylinder 12, and the bottom ends of the two stirring shafts 25 extend into the inner cylinder 12. The outer surface of the two stirring shafts 25 is provided with a plurality of blades 26, and the outer surface of the two stirring shafts 25 is respectively fixedly connected with a main gear 27 and a driven gear 28, and the main gear 27 and the driven gear 28 are meshed. The bottom of the protective shell 24 is fixedly connected with a motor 29, and the output end of the motor 29 is fixedly connected with one of the stirring shafts 25, and the motor 29 is electrically connected with an external control system; by setting the main gear 27 and the driven gear 28, when the main gear 27 rotates, the driven gear 28 will rotate in the opposite direction, thereby driving the two stirring shafts 25 to rotate in opposite directions during stirring, thereby improving the hydrolysis efficiency and realizing more efficient mixing effect, thereby improving the practicality of the device.

[0036] Working principle: in order to improve the hydrolysis efficiency, by setting the main gear 27 and the driven gear 28, when the main gear 27 rotates, the driven gear 28 will rotate in the opposite direction, thereby driving the two stirring shafts 25 to rotate in opposite directions during stirring, thereby realizing more efficient mixing effect.

[0037] By setting multiple temperature sensors 23 in the interlayer 13 and connecting with the external control system, the temperature in the interlayer 13 is precisely controlled. At the same time, through the automatic regulating valve 9 of the water vapor inlet 6 and the circulating water outlet 8, the water circulation speed and the steam input in the interlayer 13 are adjusted in real time according to the data feedback by the temperature sensor 23, to ensure the stability of the reaction temperature.

[0038] By adding a high-definition camera 20 and an automatic sampler 22 on the observation window 17, the high-definition camera 20 can transmit the image data inside the reaction tank 1 to the external display device in real time, which is convenient for the operator to remotely monitor. The automatic sampler 22 can automatically take out the reaction material sample from the sampling port 21 according to the set time interval or trigger condition, and then analyze it.

[0039] The stirrer is a magnetic stirrer, which can reduce the equipment maintenance cost and improve the stirring efficiency. At the same time, the standard alkali liquid storage tank 3, the standard acid liquid storage tank 4 and the enzyme liquid storage tank 5 are intelligent storage tanks with liquid level sensors and automatic feeding function, which can realize the automatic management of the materials.

[0040] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An enzymatic hydrolysis device for fruit essence use, comprising a reaction tank body (1), a feed liquid storage tank (2), a standard alkali liquid storage tank (3), a standard acid liquid storage tank (4) and an enzyme liquid storage tank (5), characterized in that, The reaction tank body (1) is composed of a shell (11) and an inner cylinder (12), a gap between the shell (11) and the inner cylinder (12) forms a sandwich (13), an inner top end of the inner cylinder (12) is provided with a feeding port (10), and the liquid storage tank (2) is communicated with the feeding port (10) through a connecting pipe, an inner bottom end of the inner cylinder (12) is provided with a discharging port (30), and an inner part of the shell (11) is provided with an observation window (17). Wherein, a plurality of temperature sensors (23) are arranged in the sandwich (13) between the shell (11) and the inner cylinder (12), each temperature sensor (23) is electrically connected with an external control system.

2. An enzymatic hydrolysis apparatus for fruit essence use according to claim 1, characterized in that, A sampling port (21) is arranged on the observation window (17), and an automatic sampler (22) is arranged on the observation window (17) and located on one side of the sampling port (21).

3. The enzymatic hydrolysis apparatus for fruit essence according to claim 1, wherein, A temperature probe (18), a pH probe (19) and a high-definition camera (20) are arranged on the observation window (17), and the temperature probe (18), the pH probe (19) and the high-definition camera (20) are electrically connected with the external control system.

4. The enzymatic hydrolysis apparatus for fruit essence according to claim 1, wherein, A water vapor inlet (6), a circulating water inlet (7) and a circulating water outlet (8) are arranged on the shell (11), and automatic regulating valves (9) are arranged on the water vapor inlet (6) and the circulating water outlet (8), and the two automatic regulating valves (9) are electrically connected with the external control system.

5. The enzymatic hydrolysis apparatus for fruit essence according to claim 1, wherein, Alkali liquid inlets (14), acid liquid inlets (15) and enzyme liquid inlets (16) are arranged on the inner cylinder (12), and standard alkali liquid storage tanks (3), standard acid liquid storage tanks (4) and enzyme liquid storage tanks (5) are respectively communicated with corresponding alkali liquid inlets (14), acid liquid inlets (15) and enzyme liquid inlets (16) through connecting pipes.

6. The enzymatic hydrolysis apparatus for fruit essence according to claim 1, wherein, A protective shell (24) is fixedly connected to the outside of the shell (11), two stirring shafts (25) are rotatably connected to the inside of the inner cylinder (12), the bottom ends of the two stirring shafts (25) extend into the protective shell (24), a plurality of groups of blades (26) are arranged on the outside of the two stirring shafts (25) and located in the inner cylinder (12), a main gear (27) and a driven gear (28) are respectively fixedly connected to the outside of the two stirring shafts (25) and located in the protective shell (24), the main gear (27) and the driven gear (28) are meshingly connected, a motor (29) is fixedly connected to the bottom of the protective shell (24), the output end of the motor (29) is fixedly connected with the bottom end of one of the stirring shafts (25), and the motor (29) is electrically connected with the external control system.

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