Dehydrator for dyeing, finishing and washing high-color-fastness pure cotton fabric
By opening an inlet and outlet on the side of the dehydrator casing and designing the inner drum as a split structure, the problem of inconvenient entry and exit of large pure cotton fabrics is solved, the convenience and stability of the dehydrator are improved, and it is suitable for dyeing, finishing and washing of pure cotton fabrics with high color fastness.
Patent Information
- Application Number
- CN202422986802.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing dehydrators cannot guarantee product stability during the dehydration process, and large pure cotton fabrics are inconvenient to load and unload. In particular, dehydrators with a horizontal open-compartment structure have problems of limited capacity and inconvenient operation.
A dehydrating machine for dyeing, finishing and washing of pure cotton fabrics with high color fastness is designed. An inlet and outlet are opened on the side of the casing, and the built-in dehydrating inner drum is designed as a split structure. Part of the dehydrating inner drum can be moved out from the inlet and outlet. Combined with the side opening design, it is convenient for pure cotton fabrics to enter and exit.
It realizes the convenient loading and unloading of large pure cotton fabrics, improves the convenience and stability of the dehydrator, and is suitable for the dyeing, finishing and washing process of pure cotton fabrics with high color fastness.
Smart Images

Figure CN223445805U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of dewatering machine, more specifically to high color fastness pure cotton fabric dyeing and washing dewatering machine. BACKGROUND
[0002] At present, the dewatering machine applied to textile printing and dyeing is mostly vertical mechanism, so that its device can only fix the product bottom during the dewatering process, thereby the stability of the product cannot be guaranteed, which influences the product dewatering, and then the horizontal dewatering machine appears, the both ends of the dewatering machine inside roller exist constraint, and are supported by the dewatering machine base, and are suitable for washing and dewatering in the dyeing and finishing process of high color fastness pure cotton fabric, but the current horizontal dewatering machine is mostly open bin structure, that is, the outside of the dewatering machine is the bin pool of cylinder structure, the bin pool is provided with a bin cover, the pure cotton fabric is added into the fixed structure roller inside by opening the bin cover, and then the roller needs to be provided with an inlet and an outlet, so that the pure cotton fabric is more troublesome to enter and exit the dewatering machine, and the current household roller washing machine only needs to open the cover to put into the washing machine, which is more convenient for small pure cotton fabric, but for large pure cotton fabric, one is limited in capacity, and the other is not convenient to put in, so whether a dewatering machine with side opening and convenient pure cotton fabric entry and exit can be designed by combining industrial dewatering machine and household roller washing machine. UTILITARIAN CONTENT
[0003] The utility model discloses a high color fastness pure cotton fabric dyeing and washing dewatering machine, which is characterized in that the side of the machine shell is provided with an inlet and an outlet, and the built-in dewatering inner cylinder is designed in a split structure, part of the dewatering inner cylinder can be removed from the dewatering machine through the inlet and outlet, which is convenient for the pure cotton fabric to enter the dewatering inner cylinder and use the dewatering machine.
[0004] The high color fastness pure cotton fabric dyeing and washing dewatering machine comprises a horizontal cylinder-shaped shell of a dewatering machine, machine bases are fixedly connected to the two ends of the cylinder-shaped shell, a dewatering motor is fixedly connected to the machine base on the left side of the cylinder-shaped shell, a circular inlet and outlet hole is formed in the machine base on the right side, a horizontal dewatering inner cylinder is arranged on the cylinder-shaped shell, the dewatering inner cylinder comprises a left rotating disc inserted into the cylinder-shaped shell, the left rotating disc is fixedly connected to the rotating shaft of the dewatering motor, a plurality of horizontal shafts are fixedly connected to the outer circle of the middle and lower parts of the left rotating disc, a plurality of horizontal blocking shafts are fixedly connected to the outer circle of the upper part of the left rotating disc, a cylindrical plug is formed at the right end of the blocking shaft, a horizontal shaft tube is inserted into the horizontal shaft, the right end of the shaft tube extends out of the machine base and is fixedly connected to a right rotating disc opposite to the left rotating disc, a plurality of plug holes opposite to the plugs are formed in the outer circle of the upper part of the right rotating disc.
[0005] A cover opposite to the inlet and outlet hole and in a circular shape is arranged on the right side of the right rotating disc, a cylindrical annular support is formed in the middle of the left end face of the cover, a supporting shaft is formed in the middle of the right end face of the right rotating disc, and the supporting shaft is connected to the support in a bearing mode.
[0006] The outer ring of the cover is formed with a plurality of positioning notches, and a plurality of bolt assemblies opposite to the positioning notches are fixed to the machine base around the inlet and outlet hole, the bolt assembly comprises a stud fixed to the machine base, and a locking nut is screwed to the stud, and the cover is fixed to the machine base through the bolt assembly.
[0007] Preferably, the center axis of the right rotating disc and the center axis of the left rotating disc coincide, the center axis of the right rotating disc coincides with the center axis of the inlet and outlet hole, and the diameter of the right rotating disc is smaller than the hole diameter of the inlet and outlet hole; the mandrels and the blocking shafts are uniformly distributed in a ring shape around the center axis of the right rotating disc.
[0008] Preferably, the hole diameter of the jack plug on the right rotating disc is equal to the diameter of the plug, the length of the shaft tube is equal to the length of the blocking shaft, the diameter of the blocking shaft is equal to the outer tube diameter of the shaft tube, the inner tube diameter of the shaft tube is equal to the diameter of the mandrel, the length of the mandrel is smaller than the length of the shaft tube, and the right rotating disc is formed with a plurality of exhaust holes communicating with the inner holes of the shaft tubes.
[0009] Preferably, the outer wall of the lower end of the cover is formed with a support leg, a transverse wheel is hinged in the support leg through an axle, and the wheel abuts against the ground.
[0010] Longitudinal support rods are formed on both sides of the support leg, and a T-shaped transverse limiting shaft is inserted into the machine base on the right side of the cylindrical shell, and the right end of the limiting shaft is fixed to the support rod.
[0011] Preferably, a handle is fixedly connected to the right end surface of the cover.
[0012] Preferably, transverse reinforcing bottom plates are fixedly connected to the outer walls of the front and rear sides of the cylindrical shell, and the two ends of the reinforcing bottom plates are fixed to the machine base, respectively.
[0013] Preferably, a sealing gasket opposite to the cover is pasted and fixed to the right end surface of the machine base around the inlet and outlet hole.
[0014] Preferably, the bolt assembly is provided with at least three groups, and the bolt assemblies are uniformly distributed in a ring shape around the center axis of the inlet and outlet hole.
[0015] The beneficial effects of the present utility model are as follows:
[0016] The present utility model opens an inlet and outlet on the side of the machine shell, and designs the built-in dehydration inner cylinder in a split structure, so that part of the dehydration inner cylinder can be removed from the dehydration machine through the inlet and outlet, cotton fabric is conveniently put into the dehydration inner cylinder, and the use of the dehydration machine is facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is a three-dimensional structure schematic diagram of the present utility model.
[0018] Fig. 2 It is a front view partial cross-sectional structure schematic diagram of the present utility model.
[0019] Fig. 3 It is a schematic structural diagram of the utility model from a top view.
[0020] In the figure: 1. Cylindrical outer shell; 2. Machine base; 3. Dehydration inner cylinder; 4. Cover; 5. Bolt assembly; 6. Sealing gasket; 7. Wheel; 8. Limiting shaft; 9. Handle; 10. Reinforced bottom plate. Specific implementation method:
[0021] Example: See Figs. 1 to 3 As shown, a dehydrating machine for dyeing and finishing pure cotton fabrics with high color fastness is provided, comprising a horizontal cylindrical shell 1 on the dehydrating machine, with an organic base 2 fixedly connected at both ends of the cylindrical shell 1, a dehydrating motor fixedly connected to the base 2 on the left side of the cylindrical shell 1, and a circular inlet and outlet hole 21 formed on the base 2 on the right side. The cylindrical shell 1 is provided with a horizontal dehydrating inner cylinder 3, the dehydrating inner cylinder 3 comprising a left turntable inserted in the cylindrical shell 1, the left turntable sleeve is fixed on the rotating shaft of the dehydrating motor, a plurality of transverse core shafts 31 are fixed to the outer ring of the middle and lower parts of the left turntable, a plurality of transverse stop shafts 32 are fixed to the outer ring of the upper part, a cylindrical plug 321 is formed on the right end of the stop shaft 32, a transverse shaft tube 33 is inserted on the core shaft 31, the right end of the shaft tube 33 extends out of the base 2 and is fixedly connected to a right turntable 34 facing the left turntable, and a plurality of jacks 341 facing the plugs 321 are formed on the outer ring of the upper part of the right turntable 34;
[0022] A circular cover 4 is provided on the right side of the right turntable 34, opposite to the inlet and outlet hole 21. A cylindrical ring-shaped support 44 is formed in the middle of the left end surface of the cover 4. A support shaft 342 is formed in the middle of the right end surface of the right turntable 34. The support shaft 342 is connected to the support 44 through a bearing.
[0023] The outer ring of the cover 4 is formed with a plurality of positioning notches 41, and the machine base 2 around the inlet and outlet holes 21 is fixedly connected with a plurality of bolt assemblies 5 that are opposite to the positioning notches 41. The bolt assemblies 5 include studs 51 fixed to the machine base 2, and the studs 51 are threaded with locking nuts 52. The cover 4 is fixedly connected to the machine base 2 through the bolt assemblies 5.
[0024] The central axis of the right turntable 34 in the dehydration inner drum 3 coincides with the central axis of the left turntable, and the central axis of the right turntable 34 coincides with the central axis of the inlet and outlet hole 21. The diameter of the right turntable 34 is smaller than the aperture of the inlet and outlet hole 21; the core shaft 31 and the stop shaft 32 are evenly distributed in a ring shape around the central axis of the right turntable 34, and the stop shaft 32 and the shaft tube 33 can form the railings of the dehydration inner drum 3, and there is a gap between the railings. When the dehydration inner drum 3 rotates, water can be discharged from between the railings.
[0025] The aperture of the jack 341 on the right turntable 34 is equal to the diameter of the plug 321, the length of the shaft tube 33 is equal to the length of the stop shaft 32, the diameter of the stop shaft 32 is equal to the outer diameter of the shaft tube 33, the inner diameter of the shaft tube 33 is equal to the diameter of the core shaft 31, and the length of the core shaft 31 is less than the length of the shaft tube 33. The right turntable 34 is formed with a plurality of exhaust holes connected to the inner hole of the shaft tube 33, and the core shaft 31 can enter and exit the shaft tube 33 through the exhaust holes.
[0026] A support leg 42 is formed on the outer wall of the lower end of the cover 4, and a horizontal wheel 7 is hinged inside the support leg 42 through an axle, and the wheel 7 rests on the ground;
[0027] Longitudinal support rods 43 are formed on both sides of the support legs 42, and a T-shaped horizontal limit shaft 8 is inserted into the machine base 2 on the right side of the cylindrical shell 1. The right end of the limit shaft 8 is fixed to the support rod 43. The limit shaft 8 can prevent the core shaft 31 from being pulled out of the shaft tube 33.
[0028] A handle 9 is fixedly connected to the right end surface of the cover 4 .
[0029] A transverse reinforcement base plate 10 is fixedly connected to the outer walls of the front and rear sides of the cylindrical shell 1. Both ends of the reinforcement base plate 10 are respectively fixed to the machine base 2. The reinforcement base plate 10 can enhance the overall strength of the dehydrator.
[0030] A sealing gasket 6 opposite to the cover 4 is adhered and fixed to the right end surface of the machine base 2 around the inlet and outlet holes 21, and the sealing gasket 6 prevents water leakage when the dehydrator is running.
[0031] The bolt assemblies 5 are provided with at least three groups, and the bolt assemblies 5 are evenly distributed in a ring shape around the central axis of the inlet and outlet hole 21 .
[0032] Working principle: This structure is a dehydrator for dyeing, finishing and washing pure cotton fabrics with high color fastness. The main body of the dehydrator consists of a cylindrical shell 1 and a machine base 2, with a built-in dehydration inner cylinder 3 driven by a dehydration motor. The dehydration inner cylinder 3 is designed as a split structure.
[0033] By removing the locking nut 52 on the bolt assembly 5, the partially dehydrated inner drum 3 (the right turntable 34 and the shaft tube 33) can be moved out of the cylindrical housing 1. Fig. 1 As shown, the pure cotton fabric can be transported from the upper side of the dehydrator side wall into the dehydration inner drum 3, and the pure cotton fabric is carried on the shaft tube 33. After the feeding is completed, the cover 4 is closed and fixed with the locking nut 52, and the dehydrator can be used for washing and dehydration.
[0034] When taking out the pure cotton fabric, the right turntable 34 is pulled out according to the above steps and the fabric can be taken out from the upper side of the dehydration inner drum 3.
[0035] The embodiments are used to illustrate the present application, and are not used to limit the present application. Any person skilled in the art can modify the embodiments without departing from the spirit and scope of the present application, and therefore the protection scope of the present application should be subject to the claims of the present application.
Claims
1. A dehydrating machine for dyeing, finishing and washing pure cotton fabrics with high color fastness, comprising a horizontal cylindrical outer shell (1) on the dehydrating machine, wherein both ends of the cylindrical outer shell (1) are fixedly connected to a base (2), a dehydrating motor is fixedly connected to the base (2) on the left side of the cylindrical outer shell (1), and a circular inlet and outlet hole (21) is formed on the base (2) on the right side of the cylindrical outer shell (1), a horizontal dehydrating inner cylinder (3) is provided on the cylindrical outer shell (1), and the dehydrating inner cylinder (3) includes a left turntable inserted in the cylindrical outer shell (1), and the left turntable sleeve is fixed on the rotating shaft of the dehydrating motor, characterized in that: The outer rings of the middle and lower parts of the left turntable are respectively fixed with a plurality of transverse core shafts (31), the outer ring of the upper part is fixed with a plurality of transverse stop shafts (32), the right end of the stop shaft (32) is formed with a cylindrical plug (321), the core shaft (31) is sleeved with a transverse shaft tube (33), the right end of the shaft tube (33) extends out of the machine base (2) and is fixed with a right turntable (34) facing the left turntable, and the outer ring of the upper part of the right turntable (34) is formed with a plurality of sockets (341) facing the plugs (321); A circular cover (4) is provided on the right side of the right turntable (34) and is opposite to the inlet and outlet hole (21). A cylindrical ring-shaped support (44) is formed in the middle of the left end surface of the cover (4). A support shaft (342) is formed in the middle of the right end surface of the right turntable (34). The support shaft (342) is connected to the support (44) through a bearing. The outer ring of the cover (4) is formed with a plurality of positioning notches (41); the machine base (2) around the inlet and outlet holes (21) is fixedly connected with a plurality of bolt assemblies (5) facing the positioning notches (41); the bolt assemblies (5) include studs (51) fixedly connected to the machine base (2); the studs (51) are screwed with locking nuts (52); and the cover (4) is fixedly connected to the machine base (2) via the bolt assemblies (5).
2. The high color fastness pure cotton fabric dyeing and washing dehydrator according to claim 1, characterized in that: The central axis of the right turntable (34) in the dehydration inner cylinder (3) coincides with the central axis of the left turntable, the central axis of the right turntable (34) coincides with the central axis of the inlet and outlet hole (21), and the diameter of the right turntable (34) is smaller than the aperture of the inlet and outlet hole (21); the core shaft (31) and the blocking shaft (32) are evenly distributed in an annular shape around the central axis of the right turntable (34).
3. The high color fastness pure cotton fabric dyeing and washing dehydrator according to claim 2, characterized in that: The diameter of the jack (341) on the right turntable (34) is equal to the diameter of the plug (321), the length of the shaft tube (33) is equal to the length of the stop shaft (32), the diameter of the stop shaft (32) is equal to the outer diameter of the shaft tube (33), the inner diameter of the shaft tube (33) is equal to the diameter of the core shaft (31), the length of the core shaft (31) is less than the length of the shaft tube (33), and the right turntable (34) is formed with a plurality of exhaust holes connected to the inner hole of the shaft tube (33).
4. The high color fastness pure cotton fabric dyeing and washing dehydrator according to claim 1, characterized in that: A support foot (42) is formed on the outer wall of the lower end of the cover (4), and a horizontal wheel (7) is hinged in the support foot (42) through an axle, and the wheel (7) rests on the ground; A longitudinal support rod (43) is formed on both sides of the support leg (42); a T-shaped transverse limiting shaft (8) is plugged into the machine base (2) on the right side of the cylindrical shell (1); and the right end of the limiting shaft (8) is fixedly connected to the support rod (43).
5. The high color fastness pure cotton fabric dyeing and washing dehydrator according to claim 1, characterized in that: A handle (9) is fixedly connected to the right end surface of the cover (4).
6. The high color fastness pure cotton fabric dyeing and washing dehydrator according to claim 1, characterized in that: A transverse reinforcement base plate (10) is fixedly connected to the outer walls of the front and rear sides of the cylindrical shell (1), and both ends of the reinforcement base plate (10) are respectively fixedly connected to the machine base (2).
7. The high color fastness pure cotton fabric dyeing and washing dehydrator according to claim 1, characterized in that: A sealing gasket (6) opposite to the sealing cover (4) is adhered and fixed to the right end surface of the machine base (2) around the inlet and outlet holes (21).
8. The high color fastness pure cotton fabric dyeing and washing dehydrator according to claim 2, characterized in that: The bolt assemblies (5) are provided with at least three groups, and the bolt assemblies (5) are evenly distributed in a ring shape around the central axis of the inlet and outlet holes (21).