Double-beam cutting and tailoring equipment

By using a negative pressure box device and multiple sets of support bundles to construct a flat support surface in the double beam cutting and shearing equipment, the problem of easy damage to the conveyor belt was solved, and flat material cutting and efficient equipment operation were achieved.

CN223445875UActive Publication Date: 2025-10-17NINGBO RUNBO INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520124984.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-10-17
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

When existing cutting equipment is used to cut multi-layer fabrics or composite sponge materials, the conveyor belt is easily damaged by the cutting blades, resulting in the need for frequent replacement.

Method used

The double-beam cutting and shearing equipment uses a negative pressure box device to create a negative pressure environment, so that the material can be flat and adhered to the support platform. The support platform device also uses multiple sets of support bundles to build a flat support surface, thus preventing the cutting shears from damaging the conveyor belt.

Benefits of technology

It improves the service life of the support structure, ensures that the material remains flat during the cutting process, reduces damage to the conveyor belt, and improves cutting efficiency and equipment reliability.

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Abstract

The utility model relates to double-beam cutting and tailoring equipment. The equipment comprises a rack, at least one cross beam device, a negative pressure box device and a supporting platform device. The negative pressure box device comprises a negative pressure box body and a negative pressure generating assembly, and the negative pressure box body comprises a negative pressure space and a machining opening located at an opening of the negative pressure space. The supporting platform device comprises multiple columns of supporting mechanisms, a negative pressure gap is formed between every two adjacent columns of supporting mechanisms, multiple sets of supporting bundles are distributed on the supporting mechanisms in the length direction, the tail ends of the multiple sets of supporting bundles are flush, and each set of supporting bundles comprises multiple elastic wires. And at least part of the supporting beams of the supporting mechanism are distributed in the processing opening of the negative pressure box device. The cross beam device comprises a cutting mechanism, and at least part of the supporting mechanism is located in the telescopic cutting movement range of the cutting mechanism. And the cutting mechanism cannot damage the supporting mechanism even if the cutting mechanism penetrates into the supporting bundle during material cutting, so that the service life of the supporting structure is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to machine tool technical field especially relates to a double beam cutting and cutting equipment. BACKGROUND

[0002] The existing fabric cutting equipment can cut the stacked multi-layer fabric, leather or composite sponge material etc. once, improve the consistency and automatic cutting efficiency. Such as the publication number CN220619556U provides a kind of textile fabric cutting device, and cloth cutting knife cuts fabric. And publication number CN218699422U a kind of repeated film, tight multi-layer flexible material cutting equipment.

[0003] The existing multi-layer fabric, leather or composite sponge material etc. cutting process needs to be flatly attached to the platform surface of cutting equipment, however, the cutting knife in the existing cutting equipment is easy to cut the conveying belt in the cutting process, so that the conveying belt needs to be replaced after being damaged after a period of use, and therefore needs to be improved. SUMMARY

[0004] To overcome the problems in the related art, the utility model embodiment provides a double beam cutting and cutting equipment to solve the technical problem that the conveying belt is easy to be cut and damaged by the cutting knife.

[0005] According to the first aspect of the utility model embodiment, a double beam cutting and cutting equipment is provided, the equipment includes rack, at least one cross beam device slidingly connected to the rack, negative pressure box device fixedly installed on the rack and support platform device installed on the negative pressure box device;

[0006] The negative pressure box device includes negative pressure box body and negative pressure generating assembly, the negative pressure box body includes negative pressure space and processing opening located at the opening of the negative pressure space, and the negative pressure generating assembly forms a negative pressure environment in the negative pressure space;

[0007] The support platform device includes multiple rows of support mechanisms distributed at intervals, negative pressure gaps are formed between adjacent two rows of the support mechanisms, multiple groups of support beams are distributed along the length direction of the support mechanism, the ends of multiple groups of the support beams are flush, each group of the support beam includes multiple elastic wires, and the support beams of at least part of the support mechanisms are distributed at the processing opening of the negative pressure box device.

[0008] The cross beam device includes cutting mechanism towards the support platform device, and at least part of the support mechanisms is located in the telescopic cutting active range of the cutting mechanism.

[0009] In an embodiment, the support mechanism includes a support plate, and the support beams are uniformly arranged along the length direction of the support plate.

[0010] The support platform device further comprises a support frame installed on the negative pressure box, the support frame lifting a plurality of support plates.

[0011] In an embodiment, the support platform device further comprises a driving shaft assembly, a driven shaft assembly and at least one chain assembly, the chain assembly being tensioned connected to the driving shaft assembly and the driven shaft assembly, the chain assembly comprising a plurality of chain links connected in sequence, each of the support plates and a chain link being correspondingly connected;

[0012] The driving shaft assembly drives the chain assembly to rotate, and the support plates and the support bundle move along the processing opening direction.

[0013] In an embodiment, the support platform device further comprises a driving motor, a transmission wheel, a transmission belt connecting the driving motor and the transmission wheel, one end of the driving shaft assembly penetrating out of the negative pressure box, the transmission wheel being installed on the driving shaft assembly, and the driving motor being installed on one end of the rack.

[0014] In an embodiment, the rack comprises a guide plate installed on the negative pressure box device, the guide plate being provided with a plurality of combing teeth, the combing teeth protruding towards the processing opening direction and intersecting with part of the support mechanism.

[0015] In an embodiment, the cross beam device comprises a sliding frame, the cutting mechanism comprising a lifting assembly and a cutting knife assembly slidingly installed on the sliding frame, the lifting assembly driving the cutting knife assembly to move up and down, the sliding frame driving the lifting assembly and the cutting knife assembly to slide, and the cutting knife assembly being detachably connected to a cutting tool.

[0016] In an embodiment, the cross beam device comprises two sets of synchronous belt assemblies connecting two ends of the sliding frame, the synchronous belt assemblies driving the sliding frame to move linearly and reciprocally along the rack.

[0017] In an embodiment, the synchronous belt assemblies at two ends are driven by one power motor.

[0018] In an embodiment, two cross beam devices are provided, and the two cross beam devices are relatively spaced apart along the rack.

[0019] In an embodiment, the synchronous belt assembly of one of the cross beam devices is located between the synchronous belt assemblies of the other cross beam devices.

[0020] The technical scheme provided by the embodiment of the utility model can have the following beneficial effects: the support platform device adopts multiple sets of support beams, the multiple sets of support beams construct a flat support plane, and the flat support plane can support the material to be processed.

[0021] The negative pressure generating assembly extracts air in the negative pressure box during operation to form a negative pressure space.

[0022] The cross beam device drives the cutting mechanism to move to process different shapes and different positions of the processed material.

[0023] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory, and cannot limit the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0024] The drawings incorporated into the specification and forming a part of the specification, show embodiments consistent with the utility model, and together with the specification, serve to explain the principles of the utility model.

[0025] Figure 1 is a structural schematic view of a double-beam cutting and cutting device according to an embodiment.

[0026] Figure 2 is a sectional structural schematic view of a double-beam cutting and cutting device according to an embodiment.

[0027] Figure 3 is an enlarged schematic view of a chain assembly connected to a support plate according to an embodiment.

[0028] Figure 4 is a sectional enlarged schematic view of a support beam installed on a support plate according to an embodiment.

[0029] Figure 5 is a sectional enlarged schematic view of another support beam installed on a support plate according to an embodiment.

[0030] Figure 6 is Figure 1 an enlarged schematic view of A in FIG.

[0031] Figure 7 is a sectional enlarged schematic view of a cross beam device at one end of a synchronous belt assembly according to an embodiment.

[0032] In the figure, rack 10; guide plate 11; carding tooth 111; beam device 20; sliding frame 21; cutting mechanism 22; lifting assembly 221; cutting knife assembly 222; synchronous belt assembly 23; first belt group 231; second belt group 232; negative pressure box device 30; negative pressure box body 31; processing opening 32; support platform device 40; support beam 41; elastic wire 411; support plate 42; support frame 43; driven shaft assembly 44; driving shaft assembly 45; chain assembly 46; chain link 461; driving motor 47. DETAILED DESCRIPTION

[0033] Wherein, the drawings are only for example, the representation is only a schematic diagram, and not a physical diagram, and cannot be understood as a limitation on the utility model; in order to better illustrate the embodiments of the utility model, some components of the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings can be omitted.

[0034] As shown in Figures 1 to 5 The utility model provides a double-beam cutting and cutting equipment, the equipment includes rack 10, at least one beam device 20 of sliding connection in rack 10, fixed installation in rack 10 negative pressure box device 30 and installation in negative pressure box device 40 of support platform device 30.

[0035] The number of beam device 20 can be set to one or two, and the beam device 20 moves linearly along the rack 10 to move to different positions of the rack 10. The beam device 20 spans above the rack 10, and the beam device 20 includes a cutting mechanism 22 that slides along the length direction of the beam device 20, wherein the sliding direction of the cutting mechanism 22 is perpendicular to the sliding direction of the beam device 20, and the cutting mechanism 22 can cut the material on the support platform device 40.

[0036] As preferred, two beam devices 20 are provided, and the two beam devices 20 slide along the rack 10 to improve cutting efficiency without interfering with each other.

[0037] The negative pressure box device 30 includes a negative pressure box body 31 and a negative pressure generating assembly, the negative pressure box body 31 includes a negative pressure space and a processing opening 32 located at the opening of the negative pressure space, and the negative pressure generating assembly forms a negative pressure environment in the negative pressure space. The negative pressure box body 31 is a hollow box structure, and the processing opening 32 is located at the upper opening of the negative pressure box body 31. The processing opening 32 is also the part that accommodates the support platform device 40, and the material is located at the processing opening 32 and is attached to the surface of the support platform device 40 under the action of negative pressure. Wherein, the negative pressure generating assembly includes a gas pump, an air suction fan or other air suction mechanism connected to the negative pressure box body 31.

[0038] The support platform device 40 comprises a plurality of rows of support mechanisms arranged at intervals, a negative pressure gap is formed between adjacent two rows of support mechanisms, a plurality of groups of support beams 41 are arranged along the length direction of the support mechanisms, the ends of the plurality of groups of support beams 41 are flush, each group of support beams 41 comprises a plurality of elastic wires 411, and the support beams 41 of at least part of the support mechanisms are arranged in the machining opening 32 of the negative pressure box device 30.

[0039] The crossbeam device 20 comprises a cutting mechanism 22 facing the support platform device 40, and at least part of the support mechanisms are located within the telescopic cutting range of the cutting mechanism 22. The crossbeam device 20 drives the cutting mechanism 22 to move, so as to machine different shapes and different positions of machining materials.

[0040] The support platform device 40 adopts a plurality of groups of support beams 41, which construct a flat support plane and can support the flatness of the material to be machined. When the cutting mechanism 22 cuts the material, the support mechanisms will not be damaged even if the support beams 41 are penetrated, thereby improving the service life of the support frame 43.

[0041] The negative pressure generating assembly draws out the air in the negative pressure box 31 during operation, so as to form a negative pressure space. The negative pressure extends towards the support plane through the negative pressure gap, so that the material can be flatly attached to the support surface under the action of the negative pressure, thereby keeping the material flat and stationary during cutting.

[0042] The support mechanism comprises a support plate 42, which is a rigid long strip structure, such as a plastic long strip, a steel pipe, a wooden board, etc. The support beams 41 are fixed to the support plate 42 and are uniformly arranged along the length direction of the support plate 42. The fixing mode of the support beams 41 to the support plate 42 includes but is not limited to punching and implanting; a plurality of groups of support beams 41 are formed on the substrate and are connected by adhesive bonding, fastener locking or clamping locking to the support plate 42.

[0043] The support platform device 40 further comprises a support frame 43 mounted on the negative pressure box 31, which holds a plurality of support plates 42. The support frame 43 is a frame structure, and part of the support plates 42 are located above the support frame 43. The support frame 43 can provide support to the support plates 42 and keep a plurality of support plates 42 in the same plane, and the support effect is good. Preferably, the support frame 43 can adopt a grid frame structure; or the support frame 43 is provided with a plurality of support bars, the length direction of the support bars intersects with the length direction of the support plates 42, preferably perpendicular.

[0044] The support platform device 40 can adopt a fixed structure, wherein the positions of the support plates 42 and the support beams 41 are fixed relative to the negative pressure box 31, and the crossbeam device 20 drives the cutting mechanism 22 to move.

[0045] The support platform device 40 can also adopt a mobile structure, and the support plate 42 and the support beam 41 can move relative to the negative pressure box 31; or the support platform device 40 rotates to drive the material to move forward or backward, thereby realizing automatic conveying.

[0046] In an embodiment, the support platform device 40 further comprises a driving shaft assembly 45, a driven shaft assembly 44, and at least one chain assembly 46, the chain assembly 46 is connected between the driving shaft assembly 45 and the driven shaft assembly 44 in tension, the driving shaft assembly 45 is a power input end and can drive the chain assembly 46 to rotate. Preferably, two chain assemblies 46 are provided and are distributed at intervals to respectively connect two ends of the support plate 42.

[0047] The chain assembly 46 comprises a plurality of chain links 461 connected in sequence, and each support plate 42 is connected to a corresponding chain link 461. The chain link 461 is fixedly connected to the support plate 42 by a fastener and can drive the support plate 42 and the support beam 41 mounted on the support plate 42 to move.

[0048] The driving shaft assembly 45 drives the chain assembly 46 to rotate, and the support plate 42 and the support beam 41 move along the direction of the machining opening 32. During the rotation of the chain assembly 46, the plurality of support plates 42 move accordingly, and the material supported by the support beam 41 moves correspondingly, thereby realizing material movement machining.

[0049] The driving shaft assembly 45 is connected to a power mechanism, and the power mechanism is arranged on the rack 10. The driving motor 47, the transmission wheel, and the transmission belt connecting the driving motor 47 and the transmission wheel constitute the power mechanism.

[0050] One end of the driving shaft assembly 45 penetrates the negative pressure box 31, which can avoid leakage of negative pressure. The matching part of the driving shaft assembly 45 and the negative pressure box 31 is provided with a sealing cover structure. The sealing cover structure can adopt a sealing bearing seat.

[0051] The transmission wheel is mounted on the driving shaft assembly 45, and the driving motor 47 is mounted on one end of the rack 10. The positions of the driving motor 47 and the transmission wheel are adjusted to make the equipment space reasonable.

[0052] As shown in Figures 1 to 6 The elastic wires 411 have elastic bending effects, and a plurality of elastic wires 411 integrated into a bundle have good support effects. When the chain assembly 46 drives the support plate 42 and the support beam 41 to move, the elastic wires 411 and the support surface need to be combed to reduce or even avoid objects from entering the negative pressure box 31.

[0053] The frame 10 includes a deflector plate 11 mounted on the negative pressure box assembly 30. The deflector plate 11 is equipped with multiple combing teeth 111, which protrude toward the machining opening 32 and intersect with a portion of the support structure. The combing teeth 111 are a distributed tooth-shaped structure that guides and combs the support bundle 41, directing foreign matter away from the support plane. Furthermore, the deflector plate 11 extends toward the support plane, preventing any gaps between the support plane and the frame 10, improving safety and smooth material flow.

[0054] Preferably, the guide plates 11 are symmetrically distributed at both ends of the moving direction of the supporting platform device 40 .

[0055] In the above embodiment, the crossbeam device 20 can move along the frame 10 to process materials at any position on the supporting surface.

[0056] The crossbeam device 20 includes a slide 21 that spans the top of the frame 10 and is slidably connected to opposite sides of the frame 10. A cutting mechanism 22 slides on the slide 21, and the sliding direction of the cutting mechanism 22 is perpendicular to the sliding direction of the slide 21, thereby realizing mobile cutting at any position on the processing support plane.

[0057] The cutting mechanism 22 includes a lifting assembly 221 and a cutting blade assembly 222, which are slidably mounted on the carriage 21. The lifting assembly 221 drives the cutting blade assembly 222 to move upward and downward, and the carriage 21 drives the lifting assembly 221 and the cutting blade assembly 222 to slide. The cutting blade assembly 222 is detachably connected to the cutting tool and can perform lifting and lowering movements. The cutting blade assembly 222 moves with the cutting mechanism 22 and the carriage 21, thereby cutting the material. The cutting path may include curved, straight, or other complex paths.

[0058] The cutting tools are replaceable to process materials of different specifications and materials, making the processing flexible.

[0059] like Figures 1 to 7 As shown, the crossbeam assembly 20 preferably includes two sets of synchronous belt assemblies 23 connecting the two ends of the sliding frame 21. The synchronous belt assemblies 23 drive the sliding frame 21 in linear reciprocating motion along the frame 10. The synchronous belt assemblies 23 drive the sliding frame 21, ensuring high movement precision. Furthermore, the synchronous belt assemblies 23 are installed at both ends of the sliding frame 21, ensuring balanced force on both sides and improving movement consistency.

[0060] Furthermore, the synchronous belt assembly 23 at both ends is driven by a power motor. The synchronous belt assembly 23 is provided with a main synchronous shaft and a secondary synchronous shaft. The synchronous motor drives the main synchronous shaft to rotate. Two synchronous belts are tensioned and connected to the main synchronous shaft and the secondary synchronous shaft. The two synchronous belts are connected to the two ends of the sliding frame 21 to achieve synchronous drive.

[0061] When two beam devices 20 are arranged, the two beam devices 20 are arranged in relative spacing along the frame 10. The two beam devices 20 can be independently controlled and can also be cooperatively processed, which greatly improves the production efficiency and processing range of the double-beam cutting and cutting equipment.

[0062] The synchronous belt assembly 23 of one of the beam devices 20 is a first belt group 231, and the synchronous belt assembly 23 of the other beam device 20 is a second belt group 232. The first belt group 231 is located between the second belt group 232. Specifically, the two synchronous belts of the first belt group 231 are located between the two synchronous belts of the second belt group 232 to form a staggered arrangement. Preferably, in the height direction of the equipment, the two synchronous belts of the first belt group 231 are arranged in height staggered with the two synchronous belts of the second belt group 232.

[0063] The working process of the equipment is as follows: the material is placed on the support plane formed by the plurality of support beams 41, the negative pressure generating assembly operates and extracts the gas in the negative pressure box 31 to form a downward suction negative pressure adsorption on the support plane, and the material is flat on the support plane. One or two beam devices 20 perform cutting and cutting operations through program control. After the current part cutting is completed, the chain assembly 46 moves to drive the cut material to move out of the flow guide plate 11, and the next group of materials enters the support platform, and the cycle is repeated.

[0064] It should be understood that the present application is not limited to the precise construction that has been described above and illustrated in the accompanying drawings, and that various modifications and changes can be made without departing from the scope thereof. The scope of the present application is limited only by the claims appended hereto.

Claims

1. A double-beam cutting and shearing equipment, characterized in that: The device includes a frame, at least one crossbeam device slidably connected to the frame, a negative pressure box device fixedly mounted on the frame, and a support platform device mounted on the negative pressure box device; The negative pressure box device includes a negative pressure box body and a negative pressure generating assembly, wherein the negative pressure box body includes a negative pressure space and a machined opening located at the opening of the negative pressure space, and the negative pressure generating assembly forms a negative pressure environment in the negative pressure space; The support platform device includes multiple rows of support mechanisms distributed at intervals, with a negative pressure gap formed between two adjacent rows of support mechanisms, multiple groups of support bundles distributed along the length direction of the support mechanisms, the ends of the multiple groups of support bundles are aligned, each group of support bundles includes multiple elastic wires, and at least some of the support bundles of the support mechanisms are distributed in the processed opening of the negative pressure box device; The crossbeam device includes a cutting mechanism facing the support platform device, and at least a portion of the support mechanism is located within the telescopic cutting range of the cutting mechanism.

2. The double-beam cutting and shearing equipment according to claim 1, characterized in that: The support mechanism includes a support plate, and the support beams are evenly distributed along the length direction of the support plate; The support platform device also includes a support frame installed on the negative pressure box body, and the support frame supports multiple support plates.

3. The double-beam cutting and shearing equipment according to claim 2, characterized in that: The support platform device further includes a driving shaft assembly, a driven shaft assembly and at least one chain assembly, wherein the chain assembly is tensioned to connect the driving shaft assembly and the driven shaft assembly, and the chain assembly includes a plurality of chain links connected in sequence, and each of the support plates is correspondingly connected to one chain link; The drive shaft assembly drives the chain assembly to rotate, and the support plate and the support beam move along the processing opening direction.

4. The double-beam cutting and shearing equipment according to claim 3, characterized in that: The support platform device also includes a drive motor, a transmission wheel, and a transmission belt connecting the drive motor and the transmission wheel. One end of the drive shaft assembly passes through the negative pressure box, the transmission wheel is installed on the drive shaft assembly, and the drive motor is installed at one end of the frame.

5. The double-beam cutting and shearing equipment according to claim 1, characterized in that: The frame includes a guide plate installed on the negative pressure box device, and the guide plate is provided with a plurality of combing teeth. The combing teeth protrude toward the processing opening and intersect with a portion of the supporting mechanism.

6. The double-beam cutting and shearing equipment according to any one of claims 1 to 5, characterized in that: The crossbeam device includes a sliding frame, and the cutting mechanism includes a lifting assembly and a cutting knife assembly slidably mounted on the sliding frame. The lifting assembly drives the cutting knife assembly to move up and down, and the sliding frame drives the lifting assembly and the cutting knife assembly to slide. The cutting knife assembly is detachably connected to the cutting tool.

7. The double-beam cutting and shearing equipment according to claim 6, characterized in that: The crossbeam device includes two sets of synchronous belt assemblies connecting the two ends of the sliding frame, and the synchronous belt assemblies drive the sliding frame to move back and forth in a straight line along the frame.

8. The double-beam cutting and shearing equipment according to claim 7, characterized in that: The synchronous belt components at both ends are driven by a power motor.

9. The double-beam cutting and shearing equipment according to claim 7, characterized in that: Two crossbeam devices are provided, and the two crossbeam devices are arranged relatively spaced apart along the frame.

10. The double-beam cutting and shearing equipment according to claim 9, characterized in that: The synchronous belt assembly of one of the crossbeam devices is located between the synchronous belt assemblies of the other crossbeam device.

Citation Information

Patent Citations

  • Multi-layer flexible material cutting equipment capable of repeatedly laminating and pressing

    CN218699422U

  • Textile fabric cutting device

    CN220619556U