Mechanical suspension arm device for railway dredging vehicle and railway dredging vehicle
By designing a mechanical boom device for railway dredging vehicles, mechanized dredging and clearing of railway tunnel drainage ditches has been achieved, solving the problems of high labor intensity and low efficiency of manual cleaning and maintenance, and improving dredging efficiency and safety.
Patent Information
- Application Number
- CN202422939934.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In the existing technology, silt accumulation in the drainage ditches of railway tunnels leads to poor drainage. Manual cleaning and maintenance are labor-intensive and inefficient. The silt in some concealed pipes cannot be cleaned, and the desilting time is long, affecting driving safety.
A mechanical boom device for railway silt removal vehicles is designed, which includes a rotatable mechanical arm frame, a sewage suction pipe reel, a telescopic mechanism and a guide mechanism. Combined with a high-pressure water pump and a sewage suction filter, it can realize mechanized silt removal and sewage recycling.
It greatly reduces the labor intensity of dredging operations, improves dredging efficiency, meets the needs of operations at different angles and depths, realizes mechanized dredging and silt removal, and solves the problem of manual cleaning and maintenance.
Smart Images

Figure CN223446335U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of railway maintenance machinery, and in particular to a mechanical boom device for a railway silt removal vehicle. Background Art
[0002] Affected by seasonal fluctuations, karst water, groundwater, and rainwater, tunnels are equipped with drainage ditches and wells to prevent water damage. However, due to the influence of dissolved matter (calcification) from wall leakage, falling coal dust, and powder generated by vibration and friction of the roadbed, the drainage ditches have accumulated silt, resulting in poor drainage. Taking the Shuohuang Line as an example, the line has a long span, tall mountains, large water storage capacity, and long drainage ditches, which are typical characteristics of long tunnels for heavy-duty railways in mountainous areas. These have always been the focus, difficulty, and weakness of the Shuohuang Line's maintenance. In recent years, the frequency of 20,000-ton heavy-duty trains has continued to increase. Due to factors such as the scattering of coal ash dust, comprehensive tunnel renovation grouting, and friction and vibration of the roadbed, the silt deposition in the tunnel drainage ditches has increased year by year, resulting in poor tunnel drainage. This in turn causes mud and water to flood the roadbed, causing roadbed slurrying and mud problems, affecting driving safety.
[0003] At present, the dredging work of the Baoshen Railway is mainly completed manually, but there are the following problems with manual cleaning and maintenance: (1) the intensity of manual cleaning work is high; (2) the silt in the underground pipes of the drainage ditch cannot be cleaned; (3) the total number of kilometers to be cleaned is long, the efficiency of manual cleaning is low, and the operation cycle is long.
[0004] Therefore, to address the problems of high labor intensity, poor working environment, low work efficiency, inability to clean silt in the hidden pipes of drains, and long desilting times during railway tunnel drainage ditch desilting and dredging, key technologies for mechanized tunnel drainage ditch desilting and dredging are being studied, including vacuum suction, high-pressure dredging and cleaning, sewage recycling and reuse, and automatic unloading. Consequently, a railway tunnel drainage ditch desilting and dredging vehicle with independent intellectual property rights has been developed. This vehicle integrates flushing, dredging, sewage suction, sewage separation and recycling for immediate reuse, and loading and unloading functions to meet the needs of mechanized dredging, silt cleaning, collection, and off-site unloading of railway tunnel drainage facilities such as drain ditches, dense wells, and precipitation wells. Utility Model Content
[0005] In order to solve one of the above-mentioned technical defects, an embodiment of the present application provides a mechanical boom device for a railway silt clearing vehicle and a railway silt clearing vehicle.
[0006] According to a first aspect of an embodiment of the present application, a mechanical boom device for a railway silt removal vehicle is provided, comprising:
[0007] A mechanical arm frame is rotatably arranged on the railway silt removal vehicle;
[0008] The sewage suction pipe reel is rotatably arranged on the mechanical arm frame;
[0009] The suction pipe is slidably arranged on the frame arm of the mechanical arm frame, the discharge end of the suction pipe is connected with the suction pipe reel, and the suction pipe reel can wind or unwind the suction pipe through self-rotation.
[0010] The telescopic mechanism is slidably connected with the free end of the telescopic mechanism, and can extend or shorten the path of the suction pipe on the frame arm.
[0011] The guide mechanism is connected with the free end of the telescopic mechanism, and can guide the suction pipe downward into the working point.
[0012] Preferably, the guide mechanism comprises:
[0013] The auxiliary roller and the winding and unwinding driving roller are connected with the free end of the telescopic mechanism through the roller guide frame, the auxiliary roller is located above the winding and unwinding driving roller, and the inclined downward passage is formed between the auxiliary roller and the winding and unwinding driving roller, and the suction pipe extends into the working point along the inclined downward passage.
[0014] Preferably, the suction end of the suction pipe is connected with a suction pipe port assembly, and the suction pipe port assembly comprises:
[0015] The connecting hard pipe seat is sleeved in the suction pipe;
[0016] The connecting fixed clamp is sleeved outside the suction pipe, and after being tightened and locked, the connecting fixed clamp can fasten the sleeved connecting hard pipe seat and the suction pipe;
[0017] The connecting hard pipe is connected with the connecting hard pipe seat through a flange;
[0018] The suction filter screen one is detachably arranged at the end of the connecting hard pipe.
[0019] Preferably, the other frame arm of the mechanical arm frame is provided with a flushing water pipe reel, the flushing water pipe reel can wind and unwind the water pipe, and the input end of the water pipe of the pipeline support is connected with a high-pressure water pump.
[0020] Preferably, the mechanical arm device for the railway dredging vehicle further comprises a pipeline support, the pipeline support is arranged on the mechanical arm frame, and the pipeline support can arrange and control the wire harness and the pipeline.
[0021] According to a second aspect of the embodiment of the present application, a railway dredging vehicle is provided, comprising:
[0022] Any one of the above railway dredging vehicle mechanical arm devices;
[0023] The installation frame;
[0024] The sewage storage tank is installed on the installation frame;
[0025] Two side supports are respectively installed on the installation frame and located on both sides of the sewage storage tank;
[0026] A support bracket is arranged above the sewage storage tank, and the support bracket is connected to the top of the two side supports;
[0027] A boom connecting assembly is arranged to rotatably connect the mechanical arm frame to the support bracket.
[0028] Preferably, the boom connecting assembly comprises:
[0029] A boom base flange is arranged on the support bracket, and the boom base flange is connected to a vehicle frame preset flange through a boom base connecting bolt;
[0030] A suction pipe base is arranged at the top of the hollow pipe, and the suction pipe base is rotatably connected to the top of the hollow pipe. The suction pipe base is fixedly connected to the support bracket.
[0031] A suction pipe joint is arranged at the middle of the suction pipe reel, one end of the suction pipe joint is connected to the sewage discharge end of the suction pipe, and the other end of the suction pipe joint is rotatably connected to the top of the suction pipe base.
[0032] Preferably, a locking device is arranged on the support bracket, and the locking device comprises:
[0033] A lock fixing seat is arranged on the support bracket, and a lock tongue of the lock fixing seat is arranged upwardly;
[0034] A controller is arranged to control the extension or retraction of the lock tongue;
[0035] A position sensor is arranged to monitor the position information of the lock tongue.
[0036] Preferably, a suction pipe protection frame assembly is arranged on the mounting frame, and the suction pipe protection frame assembly comprises:
[0037] A protection support is arranged vertically on the mounting frame;
[0038] A fixed lock comprises a lock body and a lock catch, the lock body is arranged on the protection support, the lock body is recessed inwardly with a semicircular groove, and the lock catch is a semicircular ring, one end of the lock catch is hingedly connected to the lock body;
[0039] A rotating cover plate is arranged on the lock body, and the lock catch is locked by the rotating cover plate after being closed with the lock body.
[0040] Preferably, a limiting assembly is arranged on the support bracket, and the limiting assembly comprises:
[0041] A limiting mounting seat is arranged on the support bracket, and a vertical insertion hole is arranged on the limiting mounting seat, and a plurality of connecting bolts are perpendicularly screwed on the limiting mounting seat.
[0042] The limiting installation pin is inserted into the insertion hole, and then the limiting installation pin is limited by tightening the connecting bolt.
[0043] By rotating the mechanical arm frame, the overall angle is adjusted, the path of the suction pipe on the frame arm is changed by adjusting the telescopic mechanism, the suction pipe is guided through the guide mechanism, the suction pipe is retracted and extended in cooperation with the suction pipe coil, the water pipe is retracted and extended by setting the high-pressure water pipe coil. Through the smooth cooperation of various mechanical components, the suction and high-pressure flushing operation can be satisfied within a certain range, the operation is convenient to recover after the operation, the labor intensity of the drainage ditch dredging operation is greatly reduced, the operation requirements of different angles and depths can be met, the mechanical dredging, sludge cleaning and collection are realized, and the dredging work efficiency is greatly improved.
[0044] Other features and advantages of the present application will be set forth in the following description, and in part will become apparent to those skilled in the art from the description, or can be learned by practice of the present application. The objects and other advantages of the present application can be achieved and obtained by the contents indicated in the written description, claims and drawings. BRIEF DESCRIPTION OF DRAWINGS
[0045] The drawings described herein are used to provide further understanding of the present application, and form a part of the present application. The illustrative embodiments of the present application and their description are used to explain the present application, and do not constitute an improper limitation of the present application. In the drawings:
[0046] Figure 1 The structure schematic view of the mechanical arm device for the railway dredging vehicle provided by the embodiment of the present application is shown in the figure;
[0047] Figure 2 The structure schematic view of the suction pipe port assembly provided by the embodiment of the present application is shown in the figure;
[0048] Figure 3 The structure schematic view of the arm connecting assembly provided by the embodiment of the present application is shown in the figure;
[0049] Figure 4 The structure schematic view of the locking device provided by the embodiment of the present application is shown in the figure;
[0050] Figure 5 The structure schematic view of the suction pipe protection frame assembly provided by the embodiment of the present application is shown in the figure;
[0051] Figure 6 The structure schematic view of the limiting assembly provided by the embodiment of the present application is shown in the figure;
[0052] Figure 7 The action schematic view of the mechanical arm device for the railway dredging vehicle provided by the embodiment of the present application is shown in the figure.
[0053] Wherein, 101 is a mechanical arm frame, 102 is a suction pipe reel, 103 is a suction pipe, 104 is a pipeline support, 105 is an extension mechanism, 106 is an auxiliary roller, 107 is a retractable driving wheel, 108 is a flushing water pipe reel, 109 is a blocking block, 200 is a suction pipe nozzle assembly, 201 is a connected hard pipe seat, 202 is a connected fixed clamp, 203 is a connected hard pipe, 204 is a suction filter screen one, 205 is a suction filter screen two, 206 is a suction filter screen three, 300 is a suction pipe protection frame assembly, 301 is a protection support, 302 is a rotating cover plate, 303 is a fixed lock, 400 is a locking device, 401 is a controller, 402 is a lock fixing seat, 403 is a lock tongue, 404 is a position sensor, 500 is a hanging arm connecting assembly, 501 is a hanging arm base flange, 502 is a suction pipe base, 503 is a hanging arm base connecting bolt, 600 is a limiting assembly, 601 is a limiting installation pin, 602 is a limiting installation seat, 603 is a connecting bolt, 701 is a mounting vehicle frame, 702 is a supporting bracket, 703 is a sewage storage tank, 704 is a vehicle frame pre-provision flange, 705 is a side support, 801 is a parking position, 802 is a rotating position one, 803 is a rotating position two, L1 is a hanging arm retracted position, L2 is an extended position, θ1 is a hanging arm rotating angle one, θ2 is a hanging arm rotating angle two, θ3 is a flushing water pipe reel rotating angle, θ4 is a suction pipe reel rotating angle. DETAILED DESCRIPTION
[0054] In order to make the technical solutions and advantages in the embodiments of the present application clearer, the following will combine with the drawings of the embodiments of the present application to further describe the embodiments of the present application. Figures 1-7 Further detailed description will be given to the exemplary embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0055] In the process of implementing the present application, the inventors found that due to the influence of seasonal changes, karst water, groundwater, and rainwater, tunnels are provided with drainage ditches and drainage wells to prevent water damage. However, due to the influence of leachate (calcium compounds) produced by wall leakage, coal dust falling, and powder generated by vibration friction of the track bed, the drainage ditches are silted up, and the drainage is not smooth. Taking the Shuozhou-Huanghuagang line as an example, the line has a long span, high mountains, large water storage, and long drainage ditches, which have the typical characteristics of heavy-load railway long tunnels in mountainous areas, and have always been the maintenance focus, difficulty, and weakness of the Shuozhou-Huanghuagang line. In recent years, the density of 20,000-ton heavy-load trains has been increasing, and due to the influence of coal dust scattering, tunnel comprehensive treatment grouting, track bed friction vibration, and other factors, the silt deposition in the tunnel drainage ditches has been increasing year by year, causing poor tunnel drainage, and further causing the track bed to be submerged in mud, causing diseases such as track bed mud and slurry, and affecting train safety.
[0056] At present, the dredging operation of Baoshen railway is mainly completed by manual work, but manual cleaning and maintenance has the following problems: (1) high labor intensity of manual cleaning operation; (2) the silt in the drainage ditch pipe cannot be cleaned; (3) the total length of the cleaning required is long, the manual cleaning efficiency is low, and the operation period is long.
[0057] Therefore, in order to solve the problems of high labor intensity, poor labor environment, low operation efficiency, the silt in the drainage ditch pipe cannot be cleaned, and long dredging time in the process of dredging and dredging of the railway tunnel drainage ditch, the key technologies of mechanical dredging and dredging of the tunnel drainage ditch are studied, including vacuum suction, high pressure dredging and cleaning, sewage recycling, automatic unloading and the like. Therefore, a railway tunnel drainage ditch dredging and dredging vehicle with independent intellectual property rights is developed, which integrates flushing, dredging, sewage suction, sewage separation and recycling treatment, immediate reuse, loading and unloading and the like, and meets the needs of mechanical dredging, silt cleaning, collection and off-site unloading of railway tunnel drainage facilities such as drainage ditch, dense well and dewatering well.
[0058] In view of the above problems, a mechanical arm device for a railway dredging vehicle and a railway dredging vehicle are provided in the embodiments of the present application.
[0059] According to a first aspect of the embodiments of the present application, a mechanical arm device for a railway dredging vehicle (hereinafter referred to as a mechanical arm device) is provided, as shown in Figures 1-7 including:
[0060] The horizontally arranged mechanical arm frame 101 comprises two parallel arms, the mechanical arm frame 101 is rotatably arranged on the railway dredging vehicle, and the mechanical arm frame 101 can be rotated by a mechanical arm frame driving device;
[0061] The horizontally arranged suction pipe reel 102 is rotatably arranged on the mechanical arm frame 101, and the suction pipe reel 102 can rotate in the horizontal plane by a suction pipe reel driving device;
[0062] The suction pipe 103 is slidably arranged on the left arm of the mechanical arm frame 101, the discharge end of the suction pipe 103 is connected with the suction pipe reel 102, and the suction pipe reel 102 can wind and unwind the suction pipe 103 by self-rotation;
[0063] The telescopic mechanism 105 is slidably connected with the left arm of the mechanical arm frame 101, which can lengthen or shorten the path of the suction pipe 103 on the arm, and the telescopic mechanism can be pushed out and retracted along the arm direction by a pneumatic or hydraulic cylinder;
[0064] The guide mechanism is connected with the free end of the telescopic mechanism 105, which can guide the suction pipe 103 downward into the working point.
[0065] In implementation, the mechanical arm frame 101 is rotated by the mechanical arm frame driving device, the whole mechanical arm device is rotated to a designated work point, the stroke of the telescopic mechanism is adjusted by the pneumatic or hydraulic cylinder, the combined length of the telescopic mechanism 105 and the arm is matched with the length of the suction pipe 103, the guide mechanism is located above the work point, the suction pipe reel driving device is started, the suction pipe 103 is released by the rotation of the suction pipe reel 102, and the guide mechanism is started to guide and assist the release of the suction pipe 103. The suction pipe 103 is sequentially arranged through the arm on the left side of the mechanical arm frame 101, the telescopic mechanism 105, and is extended downward into the work point through the guide mechanism. After the dredging work is completed, the suction pipe reel driving device drives the suction pipe reel 102 to rotate reversely, and the suction pipe 103 is rewound on the suction pipe reel 102.
[0066] As a preferred scheme, the guide mechanism comprises:
[0067] The auxiliary roller 106 and the take-up driving wheel 107 are connected with the free end of the telescopic mechanism 105 through the roller guide frame, the auxiliary roller 106 is located above the take-up driving wheel 107, an inclined downward passage is formed between the auxiliary roller 106 and the take-up driving wheel 107, the suction pipe 103 is extended into the work point along the inclined downward passage, and the roller guide frame of the take-up driving wheel 107 is provided with a driving motor, and the output shaft of the driving motor is connected with the take-up driving wheel 107.
[0068] In implementation, in the above dredging work, when the guide mechanism assists the release, the driving motor is started, the take-up driving wheel 107 is rotated, the auxiliary roller 106 is matched to assist the rotation of the suction pipe reel 102 to release the suction pipe 103, and the auxiliary roller 106 and the take-up driving wheel 107 can guide the suction pipe 103 to accurately extend to the work point. When the guide mechanism recovers the suction pipe 103, the driving motor is started, the take-up driving wheel 107 is reversely rotated, the auxiliary roller 106 is matched to assist the rotation of the suction pipe reel 102 to recover the suction pipe 103.
[0069] As a preferred scheme, as shown in Figure 2 The suction pipe 103 is connected with a suction pipe opening assembly 200, the suction pipe opening assembly 200 comprises:
[0070] A connecting hard pipe seat 201 is sleeved in the suction pipe 103;
[0071] A connecting fixed clamp 202 is sleeved outside the suction pipe 103, and the connecting fixed clamp 202 can fasten the sleeved connecting hard pipe seat 201 and the suction pipe 103 after being tightened and locked;
[0072] The connecting hard pipe 203 is connected to the connecting hard pipe seat 201 through a flange.
[0073] The suction filter screen 204 is detachably arranged at the end of the connecting hard pipe 203.
[0074] Specifically, the end of the connecting hard pipe 203 can be replaced with a suction filter screen with a different aperture according to the situation of the dredging site. Figure 2 As shown, the suction filter screen 204 can be replaced with a suction filter screen 205 or a suction filter screen 206.
[0075] In specific implementation, before the dredging operation, the sludge at the operation site can be sampled and detected to determine the appropriate suction filter screen. If the blockage occurs during the dredging operation, the filter screen should be replaced in time to avoid the failure of the dredging vehicle.
[0076] As a preferred solution, a flushing water pipe reel 108 is arranged on the frame arm on the right side of the mechanical arm frame 101. The flushing water pipe reel 108 can wind and release the water pipe. The input end of the water pipe of the pipe support 104 is connected to a high-pressure water pump. The flushing water pipe reel 108 can be rotated by a flushing water pipe reel driving device to wind and release the water pipe.
[0077] In specific implementation, when encountering a sludge operation site with a low water content or stubborn sludge that is difficult to suck in, the flushing mechanism driving device is started. The flushing water pipe reel 108 releases the water pipe by rotating. The high-pressure water pump is turned on to flush and clean the operation site by using the high-pressure water flow.
[0078] As a preferred solution, the mechanical lifting arm device further includes a pipe support 104 arranged on the mechanical arm frame 101, which can arrange and control the wire harness and pipe through the pipe support 104.
[0079] According to a second aspect of the embodiments of the present application, a railway dredging vehicle is provided, which includes:
[0080] Any one of the above mechanical lifting arm devices;
[0081] The mounting frame 701;
[0082] The sludge storage tank 703 is mounted on the mounting frame 701;
[0083] The two vertical side supports 705 are respectively mounted on the mounting frame 701 on the two sides of the sludge storage tank 703. The side supports 705 are provided with a crawling ladder for facilitating the management and maintenance of the staff.
[0084] The support bracket 702 is arranged above the sludge storage tank 703. The support bracket 702 is connected to the top of the two side supports 705.
[0085] The boom connecting assembly 500 is used to rotatably connect the mechanical arm frame 101 and the support bracket 702.
[0086] In particular implementation, the support bracket 702 and the side supports 705 on both sides are used to support and protect the sewage storage tank 703 and the mechanical boom device, thereby ensuring the safety of the railway dredging vehicle. From the perspective of space utilization, equipment maintenance and safety, the mechanical boom device should be kept in the parking state during the stop working (standby) period and the transportation process of the railway dredging vehicle, that is, the mechanical boom device should be rotated to the upper side of the railway dredging vehicle, so as to avoid the mechanical boom device being rotated outward.
[0087] The parking state is taken as the initial state, as shown in FIG. 8, the mechanical boom device is rotated by the mechanical arm frame driving device from the parking position 801 to the rotating position one 802 by an angle of θ1, or from the parking position 801 to the rotating position two 803 by an angle of θ2, and is rotated back along the rotating path during the parking process; Figure 7
[0088] The mechanical boom device is extended by the telescopic mechanism 105 from the boom retracted position L1 to the boom extended position L2, and is retracted along the extending path during the parking process;
[0089] The mechanical boom device is rotated by the flushing water pipe reel 108 by an angle of θ3 to drive the water pipe to extend and retract;
[0090] The mechanical boom device is rotated by the sewage suction pipe reel 102 by an angle of θ4 to drive the sewage suction pipe 103 to extend and retract, and the auxiliary rollers 106 and the parking driving wheels 107 cooperate to assist the sewage suction pipe 103 to complete the extending or retracting process.
[0091] As a preferred solution, as shown in FIG. 5, the boom connecting assembly 500 comprises: Figure 3 The boom base flange 501 is provided with the vehicle frame preset flange 704 on the support bracket 702, and the boom base flange 501 is connected with the vehicle frame preset flange 704 through the boom base connecting bolt 503;
[0092] The sewage suction pipe base 502 is connected with the top of the hollow pipe of the vehicle frame preset flange 704 in a rotatable sealing manner, and is fixedly connected with the support bracket 702;
[0093]
[0094] The middle part of the sewage suction pipe reel 102 is provided with a sewage suction pipe joint, one end of the sewage suction pipe joint is connected with the sewage discharge end of the sewage suction pipe 103, and the other end of the sewage suction pipe joint is connected with the top rotating seal of the sewage suction pipe base 502.
[0095] In the process of implementing the present application, the inventor found that it is relatively easy to maintain the mechanical arm device in the above-mentioned parking position 801 in the standby state, but during transportation, the mechanical arm device is not easy to maintain in the above-mentioned parking position 801 due to road bumps, so a locking mechanism is needed to limit the mechanical arm device in the parking position 801.
[0096] In view of the above problems, a preferred scheme is provided in the embodiments of the present application, as shown in Figure 4 The locking device 400 is installed on the support bracket 702, and the locking device 400 comprises:
[0097] The locking seat 402 is arranged on the support bracket 702, and the locking tongue 403 of the locking seat 402 is arranged upward. The installation position of the locking seat 402 is that, in the parking state, the locking tongue 403 can block the outward rotation of the mechanical arm frame 101 after being extended, and the locking tongue 403 does not affect the rotation of the mechanical arm frame 101 after being retracted;
[0098] The controller 401 can control the extension or retraction of the locking tongue 403;
[0099] The position sensor 404 can monitor the position information of the locking tongue 403.
[0100] In specific implementation, two locking devices 400 can be symmetrically installed on the support bracket 702 to limit the rotation of the mechanical arm frame 101 to both sides. After entering the parking state, the locking tongue 403 can be extended by the controller, and whether the locking tongue 403 is extended / retracted can be confirmed by the position sensor. The position information of the locking tongue 403 needs to be confirmed before the mechanical arm frame 101 is driven to rotate.
[0101] In the process of implementing the present application, the inventor found that during transportation, the end of the sewage suction pipe 103 will swing irregularly with the bumps of the vehicle, which not only affects the driving safety, but also easily scratches the pipeline.
[0102] In view of the above problems, a preferred scheme is provided in the embodiments of the present application, as shown in Figure 5 The sewage suction pipe protection frame assembly 300 is installed on the mounting frame 701, and the sewage suction pipe protection frame assembly 300 is arranged below the naturally drooping sewage suction pipe 103 in the parking state. The sewage suction pipe protection frame assembly 300 comprises:
[0103] The protection support 301 is vertically installed on the mounting frame 701;
[0104] The fixed lock 303 includes a lock body and a lock catch. The lock body is arranged on the protection support 301 and has a semicircular groove recessed inward. The lock catch is a semicircular ring and is hingedly connected to one end of the lock body.
[0105] The rotating cover plate 302 is arranged on the lock body and is used to complete locking after the lock catch is closed with the lock body.
[0106] In the specific implementation, before transportation, the rotating cover plate 302 is opened, the lock catch is rotated to be fully opened, the suction pipe 103 is placed in the lock body, the lock catch is closed, and the rotating cover plate 302 is locked, so that the fixing of the suction pipe 103 in the storage state is completed. When reaching the vicinity of the work point, the suction pipe protection frame assembly 300 is unlocked again, and the suction pipe 302 is released. In the process of implementing the present application, the inventor finds that since the mechanical arm device can be locked in the storage state, a limiting assembly can also be installed at a position in the working state for further stabilizing the suction pipe during dredging.
[0107] To solve the above problems, a preferred scheme is provided in the embodiment of the present application. In the embodiment, only the mechanical arm device is limited at the second rotating position 803 as an example. It must be pointed out that the limiting assembly can not be installed only at this position.
[0108] As shown in Figure 1 and Figure 6 , the support bracket 702 is provided with a limiting assembly 600. The limiting assembly 600 includes:
[0109] The limiting mounting seat 602 is arranged on the support bracket 702 and is provided with a vertical insertion hole. A plurality of connecting bolts 603 are perpendicularly screwed on the limiting mounting seat 602.
[0110] The limiting mounting pin 601 is inserted into the insertion hole and is limited by the connecting bolts 603.
[0111] In implementation, the limiting assembly 600 is used in cooperation with the blocking block 109. The blocking block 109 is arranged on the support bracket 702. The installation position of the blocking block 109 is determined according to that the blocking block 109 can block the outward rotation of the mechanical arm frame 101 from the outside of the mechanical arm frame 101 when the mechanical arm device is located at the second rotation position 803. The installation position of the limiting mounting seat 602 and the final height of the limiting mounting pin 601 are determined according to that the limiting mounting pin 601 can block the inward rotation of the mechanical arm frame 101 from the inside of the mechanical arm frame 101 after the limiting mounting pin 601 is inserted into the insertion hole and tightened. The blocking block 109 and the limiting assembly 600 respectively complete the limiting of the inside and outside of the mechanical arm frame 101, and limit the mechanical arm device at the second rotation position 803. After the dredging work is completed, only the connecting bolt 603 needs to be loosened, the limiting mounting pin 601 is pulled out of the limiting mounting seat 602, and the inside of the mechanical arm frame 101 is released, so that the mechanical arm device can return along the original path.
[0112] It should be noted that the limiting assembly 600 provided in the embodiment can be replaced with the locking device 400. The driving device mentioned in the embodiment can adopt a hydraulic driving device or an electric driving device.
[0113] The mechanical arm device for a railway dredging vehicle and the railway dredging vehicle provided in the embodiment can realize the rotation of the whole device through the rotatable mechanical arm frame. The path length of the suction pipe on the arm can be adjusted through the telescopic mechanism. The winding and unwinding of the suction pipe can be realized through the rotatable suction pipe reel, so as to meet the operation requirements of different angles and depths. The guiding and auxiliary winding and unwinding of the suction pipe can be realized through the guiding mechanism. The suction and high-pressure flushing operations can be met through the suction pipe and the water pipe. The suction pipe port assembly with replaceable filter screen can meet various dredging requirements. The stable transportation can be realized through the protective support. The locking of the mechanical arm device in a specific state can be completed through the locking mechanism and the limiting assembly, so as to greatly improve the space utilization and stability. The combined truss structure can meet the operation strength during operation and can reasonably utilize the operation and transportation space of the locomotive. The mechanical arm device for a railway dredging vehicle and the railway dredging vehicle provided in the application can mechanically solve the construction dredging problem in the process of dredging the drainage ditch of the railway tunnel. The smooth cooperation of various actions can be realized through the mechanical arm support, so as to meet the suction and high-pressure flushing operations in a certain range, greatly reduce the labor intensity of the drainage ditch dredging operation, and have strong practicability.
[0114] In the description of the application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used for the purpose of facilitating the description of the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application.
[0115] In addition, the terms "first", "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise explicitly specified and limited.
[0116] In this application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected or can communicate with each other; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0117] Although the preferred embodiments of the application have been described, those skilled in the art can make further changes and modifications to the embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to include the preferred embodiments and all changes and modifications falling within the scope of the application.
[0118] Obviously, those skilled in the art can make various modifications and variations to the application without departing from the spirit and scope of the application. Thus, if these modifications and variations of the application fall within the scope of the claims of the application and their equivalents, the application also intends to include these modifications and variations.
Claims
1. A mechanical boom device for a railway silt removal vehicle, characterized in that: include: A mechanical arm frame (101) is rotatably arranged on the railway silt removal vehicle; A sewage suction pipe reel (102) is rotatably arranged on the mechanical arm frame (101); A sewage suction pipe (103) is slidably arranged on the arm of the mechanical arm frame (101); a sewage discharge end of the sewage suction pipe (103) is connected to the sewage suction pipe reel (102); and the sewage suction pipe reel (102) can coil and retract the sewage suction pipe (103) by self-rotation; A telescopic mechanism (105) is slidably connected to the arm of the mechanical arm frame (101) and is capable of extending or shortening the path of the sewage suction pipe (103) on the arm; The guide mechanism is connected to the free end of the telescopic mechanism (105) and can guide the sewage suction pipe (103) downward into the operation point.
2. The mechanical boom device for railway silt clearing vehicle according to claim 1, characterized in that: The guiding mechanism comprises: The auxiliary roller (106) and the retractable driving wheel (107) are respectively connected to the free end of the telescopic mechanism (105) through a roller guide frame. The auxiliary roller (106) is located above the retractable driving wheel (107). A downward inclined passage is formed between the auxiliary roller (106) and the retractable driving wheel (107). The sewage suction pipe (103) extends along the downward inclined passage to enter the working point.
3. The mechanical boom device for railway silt clearing vehicle according to claim 1, characterized in that: The sewage suction end of the sewage suction pipe (103) is connected to a sewage suction pipe port assembly (200), and the sewage suction pipe port assembly (200) comprises: A connecting hard pipe seat (201) is sleeved inside the sewage suction pipe (103); A connecting and fixing card (202) is sleeved on the outside of the sewage suction pipe (103); after the connecting and fixing card (202) is tightened and locked, the sleeved connecting hard pipe seat (201) and the sewage suction pipe (103) can be fastened; A connecting hard pipe (203) is connected to the connecting hard pipe seat (201) via a flange; A dirt suction filter (204) is detachably arranged at the end of the connecting hard pipe (203).
4. The mechanical boom device for railway silt clearing vehicle according to claim 1, characterized in that: A flushing water pipe reel (108) is provided on another arm of the mechanical arm frame (101), and the flushing water pipe reel (108) can coil and retract the water pipe, and the input end of the water pipe of the pipeline bracket (104) is connected to a high-pressure water pump.
5. The mechanical boom device for railway silt clearing vehicle according to claim 1, characterized in that: It also includes a pipeline bracket (104), which is arranged on the mechanical arm frame (101) and can be used to arrange control wiring harnesses and pipelines.
6. A railway silt removal vehicle, characterized in that: include: The mechanical boom device for a railway silt removal vehicle according to any one of claims 1 to 5; Installing the frame (701); A sewage storage tank (703) is mounted on the mounting frame (701); Two side brackets (705) are respectively mounted on the mounting frame (701) and located on both sides of the sewage storage tank (703); A support bracket (702) is provided above the sewage storage tank (703), and the support bracket (702) is connected to the tops of the two side brackets (705); The boom connection assembly (500) is used to connect the mechanical arm frame (101) to the support bracket (702) in a rotational manner.
7. The railway silt removal vehicle according to claim 6, characterized in that: The boom connection assembly (500) comprises: A boom base flange (501), a vehicle frame pre-installed flange (704) is provided on the support bracket (702), and the boom base flange (501) is connected to the vehicle frame pre-installed flange (704) via boom base connecting bolts (503); A sewage suction pipe base (502), a hollow pipe is provided in the middle of the boom base flange (501) and the frame pre-installed flange (704), the hollow pipe is connected to the sewage storage tank (703), the sewage suction pipe base (502) is rotatably sealed to the top of the hollow pipe, and the sewage suction pipe base (502) is fixedly connected to the support bracket (702); A suction pipe joint is installed in the middle of the suction pipe reel (102), one end of which is connected to the sewage discharge end of the suction pipe (103), and the other end of which is downwardly connected to the top of the suction pipe base (502) for rotation and sealing.
8. The railway silt removal vehicle according to claim 6, characterized in that: The support bracket (702) is provided with a locking device (400), and the locking device (400) comprises: A lock fixing seat (402) is arranged on the support bracket (702), and the lock tongue (403) of the lock fixing seat (402) is arranged upward; A controller (401) capable of controlling the lock tongue (403) to extend or retract; The position sensor (404) is capable of monitoring the position information of the lock tongue (403).
9. The railway silt removal vehicle according to claim 6, characterized in that: A sewage suction pipe protection frame assembly (300) is mounted on the mounting frame (701), and the sewage suction pipe protection frame assembly (300) comprises: A protective support (301) is vertically mounted on the mounting frame (701); A fixed lock (303) comprises a lock body and a lock catch, wherein the lock body is arranged on the protective support (301), the lock body is recessed with a semicircular arc groove, the lock catch is a semicircular ring, and one end of the lock catch is hinged to the lock body; A rotating cover plate (302) is provided on the lock body, and locking is completed by the rotating cover plate (302) after the lock buckle and the lock body are closed.
10. The railway silt removal vehicle according to claim 6, characterized in that: The support bracket (702) is installed with a limit assembly (600), and the limit assembly (600) includes: A position limiting mounting seat (602) is provided on the support bracket (702), wherein a vertical insertion hole is provided on the position limiting mounting seat (602), and a plurality of connecting bolts (603) are screwed on the position limiting mounting seat (602) perpendicular to the insertion hole; A position limiting mounting pin (601) is inserted into the insertion hole, and the position limiting mounting pin (601) is limited by tightening the connecting bolt (603).