Vehicle tail gas purification device

By introducing a heating mechanism and a fixing mechanism into the vehicle exhaust purification device, the problems of low efficiency and inconvenient disassembly during cold starts are solved, achieving rapid heating and convenient disassembly and assembly, thereby improving purification efficiency and fuel economy.

CN223447125UActive Publication Date: 2025-10-17XINJIANG INST OF ENG
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Patent Information

Application Number
CN202423221049.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-10-17
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing vehicle exhaust purification devices have low efficiency during cold starts, resulting in higher emissions during the initial driving phase, and are inconvenient to disassemble and clean.

Method used

A vehicle exhaust purification device comprising a heating mechanism and a fixing mechanism was designed. The device rapidly increases the temperature of the catalytic converter through heat conduction rods and heating plates, and enables quick assembly and disassembly of the purification device through a convenient fixing mechanism.

Benefits of technology

It can rapidly increase the temperature of the catalytic converter during cold starts, improve purification efficiency, reduce pollutant emissions, reduce fuel consumption, and simplify the disassembly and cleaning process of the purification device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle tail gas purification device, which belongs to the field of vehicle tail gas treatment, and comprises a shell, the front end and the rear end of the shell are connected with connecting covers through fixing mechanisms, the end part of one connecting cover is connected with a gas inlet pipe, and the end part of the other connecting cover is connected with a gas outlet pipe; a mounting mechanism is clamped to the outer surface of the shell, and a heating mechanism is connected to an inner cavity of the mounting mechanism. Through the heating mechanism of the vehicle tail gas purification device, the catalytic converter can effectively operate at high temperature, and the temperature of the catalytic converter is rapidly increased, so that the optimal working condition of the catalytic converter can be reached as soon as possible, harmful substances (such as NOx, carbon monoxide and unburned hydrocarbon) in tail gas are more effectively converted, pollutant emission is reduced, and in the cold start period, the energy consumption is reduced. The engine usually consumes more fuel, and if the catalyst quickly reaches the working state, the engine can quickly enter an efficient working area, so that the overall fuel economy is improved, and the fuel consumption is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to vehicle exhaust treatment equipment field, concretely relates to a vehicle exhaust purification device. BACKGROUND

[0002] The common vehicle exhaust purification device is catalytic converter, it is the vital component in automobile emission control system, mainly used for reducing harmful substances of motor vehicle emission, exhaust purification is the process of reducing harmful substances of automobile and other internal combustion engine equipment, its purpose is to reduce the influence of pollutant on environment and human health, meets the increasingly strict emission regulation requirement.

[0003] The patent with the publication number CN208267936U discloses a kind of vehicle exhaust purification device, including air suction hood, both sides of the inside of air suction hood are equipped with cavity, two cavities are all penetrated with adjusting bolt, two adjusting bolts are equipped with baffle on the outer wall in cavity, the outer wall of adjusting bolt on the side of two baffles is equipped with first spring, one end of two first springs is equipped on the bottom wall of cavity;The side of air suction hood is communicated with processing box, the side wall in processing box is equipped with multiple slots, the slot is equipped with plug, two plugs are all connected with filter screen, the side of processing box is hinged with box cover.When using, by rotating adjusting bolt, so that the fixed block of two adjusting bolt ends is respectively with the side wall of exhaust pipe and is resisted, to complete the fixation of air suction hood, installation is simple, and filter screen can be installed and disassembled quickly by the cooperation of plug and slot, greatly convenient for cleaning.

[0004] Although the above-mentioned patent can realize quick installation and disassembly by the setting of adjusting bolt, making cleaning more convenient, but catalytic converter needs to work effectively at high temperature (400-800 DEG C), when cold start, engine temperature is low, the efficiency of catalytic converter will decrease, which will lead to relatively high emission material in initial driving stage, it is inconvenient to increase the temperature of purification device in initial use, to reach the temperature of exhaust gas purification, to improve the catalytic efficiency.

[0005] Therefore, the utility model provides a kind of vehicle exhaust purification device to solve the above problems. UTILITY MODEL CONTENTS

[0006] The utility model provides a kind of vehicle exhaust purification device, to solve the problems proposed in background art.

[0007] To achieve the above object, the utility model adopts the following technical scheme:

[0008] The utility model provides a vehicle tail gas purification device, including the shell, both ends of shell are connected with the connecting cover through the fixed mechanism, one connecting cover end is connected with the air inlet pipe, the other connecting cover end is connected with the air outlet pipe, the outer surface of shell is clamped with the installation mechanism, the inner chamber of installation mechanism is connected with the warming mechanism,

[0009] The fixed mechanism includes a first clamping ring and a second clamping ring that are sleeved on the outer wall of the shell, the first clamping ring is provided with a first sealing ring on the side close to the second clamping ring, and the second clamping ring is provided with a second sealing ring on the side close to the first clamping ring, first fixing pins are symmetrically arranged on the outer circle of the first clamping ring, the second clamping ring is provided with connecting holes corresponding to the positions of the first fixing pins, the first clamping ring and the second clamping ring are threadedly connected through the first fixing pins inserted into the connecting holes, and nuts are threadedly connected on the outer surfaces of the first fixing pins for locking.

[0010] The installation mechanism includes symmetrically arranged connecting rods, the two ends of the connecting rods are connected with U-shaped mounting racks, and the inner walls of the U-shaped mounting racks are clamped on the outer surface of the shell, the two ends of the openings of the U-shaped mounting racks are connected with mounting plates, the mounting plates are provided with threaded holes, and second fixing pins are threadedly connected in the threaded holes.

[0011] The warming mechanism includes a connecting plate, the outer surface of the connecting plate is fixedly connected to the inner side wall of the installation mechanism, a recess is formed in the bottom of the connecting plate, and a warming plate is connected in the recess, and one side of the connecting plate close to the air inlet pipe is connected with a blower.

[0012] Further, a sleeve is connected to the side of the U-shaped mounting rack away from the connecting rod, a spring is fixedly connected in the sleeve, a stretching rod is fixedly connected to the free end of the spring, a groove is formed in the free end of the stretching rod, and a clamping block is rotatably connected to the groove.

[0013] Further, a heat-conducting rod is connected to the inner chamber of the shell, a partition plate is connected to the outer surface of the heat-conducting rod, and a catalytic converter is arranged in the partition plate.

[0014] Compared with the prior art, the vehicle tail gas purification device has the following advantages:

[0015] 1、The vehicle tail gas purification device provided by the utility model, through the warming mechanism, the catalytic converter can effectively operate at high temperature, the temperature of the catalytic converter is rapidly increased, the best working condition of the catalytic converter is reached as soon as possible, harmful substances (such as NOx, carbon monoxide and unburned hydrocarbons) in tail gas are more effectively converted, and pollutant emission is reduced, during the cold start period, the engine usually consumes more fuel, if the catalyst reaches the working state quickly, the engine can enter the high-efficiency working area more quickly, thereby improving the overall fuel economy and reducing fuel consumption.

[0016] 2. The vehicle tail gas purification device provided by the utility model, when the purification device is used for a long time, dirt will be generated inside, in order to ensure purification quality and efficiency, the purification device needs to be disassembled and cleaned, the fixed mechanism is arranged, the purification device can be disassembled and assembled more conveniently, vehicle cleaning and maintenance work are more rapid, personnel can more easily carry out routine inspection and maintenance, and maintenance time and labor cost are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structure schematic view of the vehicle tail gas purification device of the utility model;

[0018] Figure 2 It is an installation schematic view of the spring in the vehicle tail gas purification device of the utility model;

[0019] Figure 3 It is a structure schematic view of the mounting rack in the vehicle tail gas purification device of the utility model;

[0020] Figure 4 It is an installation schematic view of the heat conduction rod in the vehicle tail gas purification device of the utility model;

[0021] Figure 5 It is an installation schematic view of the heating plate in the vehicle tail gas purification device of the utility model.

[0022] In the drawing: 1, shell; 2, connecting cover; 3, connecting plate; 4, heating plate; 5, air blower; 6, first clamping ring; 7, first sealing ring; 8, first fixed bolt; 9, second clamping ring; 10, second sealing ring; 11, nut; 12, connecting rod; 13, U-shaped mounting rack; 14, mounting plate; 15, second fixed bolt; 16, sleeve; 17, spring; 18, stretching rod; 19, clamping block; 20, heat conduction rod; 21, partition plate; 22, catalytic converter; 23, air inlet pipe; 24, air outlet pipe. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] As Figures 1-5The utility model discloses a vehicle tail gas purification device, including shell 1, the front and rear both ends of shell 1 are connected with the connecting cover 2 through the fixed mechanism, one connecting cover 2 end is connected with the air inlet pipe 23 for the gas is drawn into, and the other connecting cover 2 end is connected with the air outlet pipe 24 for the exhaust gas after purification is discharged, the outer surface of shell 1 is connected with the mounting mechanism, and the inner chamber of mounting mechanism is connected with the warming mechanism.

[0025] The fixed mechanism includes the first clamping ring 6 and the second clamping ring 9 of the sleeve setting in the outer wall of shell 1, the first sealing ring 7 is arranged on the side of the first clamping ring 6 close to the second clamping ring 9, and the second sealing ring 10 is arranged on the side of the second clamping ring 9 close to the first clamping ring 6, the first fixed bolt 8 is arranged on the outer ring of the first clamping ring 6, the connecting hole corresponding to the position of the first fixed bolt 8 is arranged on the outer ring of the second clamping ring 9, the first clamping ring 6 and the second clamping ring 9 are screw-connected by the first fixed bolt 8 inserted into the connecting hole, and the nut 11 is screw-connected on the outer surface of the first fixed bolt 8 for locking. When the purification device is used for a long time, dirt will be generated inside, in order to ensure the purification quality and efficiency, the purification device needs to be disassembled and cleaned, the fixed mechanism can be disassembled by loosening the nut 11 and the first fixed bolt 8, so that the purification device is more convenient to disassemble, and the design of convenient disassembly and cleaning makes the vehicle maintenance work more simple and fast, personnel can more easily carry out routine inspection and maintenance, and maintenance time and labor cost are reduced.

[0026] The mounting mechanism includes the connecting rod 12 arranged symmetrically, the U-shaped mounting bracket 13 is fixedly connected to the both ends of the connecting rod 12, and the inner wall of the U-shaped mounting bracket 13 is clamped to the outer surface of the shell 1, the opening of the U-shaped mounting bracket 13 is fixedly connected with the mounting plate 14, the surface of the mounting plate 14 is provided with a threaded hole, and the second fixed bolt 15 is screw-connected in the threaded hole. The sleeve 16 is fixedly connected to the side, away from the connecting rod 12, of the U-shaped mounting bracket 13, the spring 17 is fixedly connected in the sleeve 16, the free end of the spring 17 is fixedly connected with the stretching rod 18, the free end of the stretching rod 18 is provided with a groove, and the clamping block 19 is rotatably connected in the groove. The U-shaped mounting bracket 13 is clamped on the shell 1, the clamping block 19 is pulled, the clamping block 19 and the stretching rod 18 drive the spring 17 to elongate in the sleeve 16, the clamping block 19 is clamped on the connecting cover 2, and clamping and fixing are carried out.

[0027] The heating mechanism includes a connecting plate 3, the outer surface of which is fixedly connected to the inner wall of the mounting mechanism. A groove is defined at the bottom of the connecting plate 3, and a heating plate 4 is fixedly connected to the groove. A blower 5 is connected to the side of the connecting plate 3 near the intake pipe 23. The catalytic converter 22 operates effectively only at high temperatures. By rapidly increasing the catalyst temperature, it can reach its optimal operating conditions sooner, thereby more effectively converting harmful substances in the exhaust (such as NOx, carbon monoxide, and unburned hydrocarbons), reducing pollutant emissions. During cold starts, the engine typically consumes more fuel. If the catalyst reaches an operating state more quickly, the engine can enter a high-efficiency operating range more quickly, thereby improving overall fuel economy and reducing fuel consumption.

[0028] The inner cavity of the shell 1 is fixedly connected to a heat-conducting rod 20, the outer surface of the heat-conducting rod 20 is fixedly connected to a partition 21, and a catalytic converter 22 is fixedly installed inside the partition 21. The heat-conducting rod 20 inside the shell 1 is used for heat conduction, so that the catalytic converter 22 inside the shell 1 is heated quickly and the catalyst reaches the working state quickly.

[0029] During use, the housing 1 and the connecting cover 2 are fixedly connected using the first and second clamping rings 6 and 9. During this connection, the first and second sealing rings 7 and 10 enhance sealing, and the housing 1 and the connecting cover 2 are secured by threading together the first fixing bolt 8 and the nut 11. Subsequently, the U-shaped mounting bracket 13 is clamped onto the housing 1, and the clamping block 19 is pulled. The clamping block 19 and the stretching rod 18 drive the spring 17 to expand and contract within the sleeve 16, clamping the clamping block 19 onto the connecting cover 2, securing the connection. The mounting plate 14 and the second fixing bolt 15 are then used to secure the housing 1 to the vehicle's underbody. Before the car engine starts, it undergoes a cold start, and the catalytic converter 22 requires a high temperature to operate effectively. The blower 5 and heating plate 4 are activated, and the heating plate 4 blows hot air toward the housing 1 under the action of the blower 5. This heat is then conducted through the heat conducting rod 20 inside the housing 1, causing the catalytic converter 22 inside the housing 1 to heat up quickly. This allows the catalyst to reach an operating state more quickly, allowing the engine to enter a high-efficiency operating range more quickly, thereby improving overall fuel economy, reducing fuel consumption, and increasing catalytic efficiency. Exhaust gases are then discharged through the exhaust pipe 24. When disassembly and cleaning is required, the first fixing bolt 8 and nut 11 are loosened to separate the connecting cover 2 for easier cleaning.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vehicle exhaust purification device, comprising a housing (1), characterized in that: The front and rear ends of the housing (1) are connected to a connecting cover (2) via a fixing mechanism, one end of the connecting cover (2) is connected to an air inlet pipe (23), and the other end of the connecting cover (2) is connected to an air outlet pipe (24); the outer surface of the housing (1) is clamped with a mounting mechanism, and the inner cavity of the mounting mechanism is connected to a heating mechanism; The fixing mechanism comprises a first clamping ring (6) and a second clamping ring (9) which are sleeved on the outer wall of the housing (1); a first sealing ring (7) is provided on the side of the first clamping ring (6) close to the second clamping ring (9); a second sealing ring (10) is provided on the side of the second clamping ring (9) close to the first clamping ring (6); a first fixing bolt (8) is symmetrically provided on the outer ring of the first clamping ring (6); a connecting hole corresponding to the position of the first fixing bolt (8) is provided on the outer ring of the second clamping ring (9); the first clamping ring (6) and the second clamping ring (9) are threadedly connected by inserting the first fixing bolt (8) into the connecting hole, and a nut (11) is threadedly connected to the outer surface of the first fixing bolt (8) for locking; The mounting mechanism comprises a symmetrically arranged connecting rod (12), both ends of the connecting rod (12) are connected to a U-shaped mounting frame (13), the inner wall of the U-shaped mounting frame (13) is clamped to the outer surface of the housing (1); both ends of the opening of the U-shaped mounting frame (13) are connected to a mounting plate (14), a threaded hole is provided on the mounting plate (14), and the inner thread of the threaded hole is connected to a second fixing bolt (15); The heating mechanism comprises a connecting plate (3), the outer surface of the connecting plate (3) being fixedly connected to the inner wall of the mounting mechanism, a groove being provided at the bottom of the connecting plate (3), and a heating plate (4) being connected inside the groove; and a blower (5) is connected to the side of the connecting plate (3) close to the air inlet pipe (23).

2. The vehicle exhaust purification device according to claim 1, characterized in that: The U-shaped mounting frame (13) is connected to a sleeve (16) on a side away from the connecting rod (12), a spring (17) is fixedly connected inside the sleeve (16), a stretching rod (18) is fixedly connected to the free end of the spring (17), a hole slot is formed at the free end of the stretching rod (18), and a clamping block (19) is rotatably connected to the hole slot.

3. The vehicle exhaust purification device according to claim 2, characterized in that: The inner cavity of the housing (1) is connected to a heat conducting rod (20), the outer surface of the heat conducting rod (20) is connected to a partition (21), and a catalytic converter (22) is provided inside the partition (21).

Citation Information

Patent Citations

  • Vehicle tail gas purification device

    CN208267936U