Large-specification spiral bevel gear

By optimizing the structure of large-specification spiral bevel gears, precise injection and improved utilization of lubricating oil were achieved, solving the problem of high lubricating oil consumption and low utilization rate, and improving the working environment and maintenance efficiency of the equipment.

CN223447590UActive Publication Date: 2025-10-17JIANGSU CHANG YUNFENG MASCH CO LTD
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Patent Information

Application Number
CN202422524007.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-10-17
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

Large-sized spiral bevel gears require a large amount of lubricating oil during the break-in period, and the lubricating oil utilization rate is low, resulting in high usage and easy leakage, which affects the equipment environment and operational safety.

Method used

A structure including a main rod, gear disk, pressure head, spring, lubricating oil passage, push plug, scale and rubber plug is designed. The flow and distribution of lubricating oil are controlled by air pressure to ensure that the lubricating oil is accurately sprayed to the meshing point. The limit ring and oil injection passage prevent the lubricating oil from flowing out, and the oil quantity is monitored by the scale.

Benefits of technology

It improves the utilization rate of lubricating oil, reduces the amount of lubricating oil used, improves the working environment of the equipment, and saves maintenance time and costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a large-specification spiral bevel gear which comprises a main rod body, a gear disc is arranged at one end of the main rod body, and a spring is arranged in the main rod body. The spring can push lubricating oil in the lubricating oil channel to flow towards the pressing head, when the spiral bevel gear rotates, meshing between the teeth can press the pressing head, the pressing head can provide an outward flowing channel for the lubricating oil after being pressed, the spring and the push plug can push the lubricating oil to flow to meshing points between the teeth, and therefore the lubricating oil can flow to the meshing points between the teeth. When the pressure head leaves the meshing point, the pressure head is forced to return to the original point to block the lubricating oil due to hydraulic pressure driven by the spring and the push plug, the oil quantity of the lubricating oil in the equipment can be checked in real time through the dial gauge during maintenance, so that the use amount of the lubricating oil can be accurately controlled, and the lubricating oil only flows out of the meshing point between the teeth, so that the lubricating oil cannot flow out. Therefore, the utilization rate of the lubricating oil is greatly improved, and the problems of high quantity and low utilization rate of the lubricating oil required by a large-specification spiral bevel gear are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to spiral bevel gear technical field, especially big specification spiral bevel gear. BACKGROUND

[0002] Spiral bevel gear can change the rotation direction of the shaft, reduce the speed and improve the torque between the non-parallel rotating shafts. Because its tooth shape is circular arc, it is a kind of continuous meshing state transmission mode when transmitting, which can greatly reduce the vibration and impact when intermittent transmission, realize stable and low noise transmission, in addition, spiral bevel gear also has high transmission efficiency, high bearing capacity, compact structure, energy saving, space saving, wear resistance, long service life and other characteristics.

[0003] The spiral bevel gear of big specification needs a large amount of lubricating oil during the running-in period, but the lubricating oil is mainly poured at the intersection of the teeth, and the lubricating oil will gradually volatilize or solidify for a long time. Unlike the conventional spiral bevel gear, the spiral bevel gear of big specification needs a higher amount of lubricating oil, and the pouring interval is short, so that the use amount of lubricating oil is high, and the amount of lubricating oil that can directly play a role is also low. Because a lot of lubricating oil will directly flow to the lower part and drip, in order to solve the technical problem, the utility model provides a spiral bevel gear of big specification. UTILITY MODEL CONTENTS

[0004] The main purpose of the utility model is to provide a spiral bevel gear of big specification, which can effectively solve the problems mentioned in the background art.

[0005] In order to achieve the above purpose, the utility model adopts the technical scheme that:

[0006] The spiral bevel gear of big specification comprises a main rod body, a gear disc is arranged at one end of the main rod body, a pressure head is arranged in the inside of the gear disc, a spring is arranged in the inside of the main rod body, a slip oil channel is arranged in the inside of the main rod body, a push plug is arranged in the inside of the main rod body, a scale table and a rubber plug are arranged on the outside of the main rod body.

[0007] Preferably, one end of the main rod body is connected with the gear disc through bolts, a plurality of oil injection channels are arranged on the inner side of the gear disc between the teeth, a limiting ring is fixedly installed on the inner wall of the oil injection channel, the limiting ring and the inner wall of the oil injection channel are in sliding connection with the outer surface of the pressure head, and a nozzle is arranged on the inner side of the pressure head.

[0008] Preferably, a plurality of oil delivery pipes are arranged on the inner side of the main rod body, the inside of the slip oil channel and the inside of the oil injection channel are in intercommunication through the inside of the oil delivery pipe, a nozzle flange is fixedly installed on the outer surface of the main rod body, the inner wall of the nozzle flange and the inside of the slip oil channel are in intercommunication, and the inner wall of the nozzle flange and the outer surface of the rubber plug are in fixed installation.

[0009] Preferably, the inner wall of the sliding oil channel is fixedly installed with a sliding sleeve, the inner wall of the sliding sleeve is in sliding connection with the inner surface of the push plug, the spring sleeve is connected on the outer surface of the sliding sleeve, and one end of the spring is fixedly installed with the outer surface of the push plug.

[0010] Preferably, the inner surface of the push plug is fixedly installed with a driven rod, the outer surface of the driven rod is in sliding connection with the inner wall of the sliding sleeve, and one end of the driven rod is fixedly installed with a push piece.

[0011] Preferably, the inner side of the main rod body is provided with a sliding groove, and the scale table is fixedly installed on one side of the main rod body and the sliding groove.

[0012] Preferably, the inner side of the main rod body is provided with a pressure stabilizing port, and the outer surface of the sliding sleeve located opposite to the pressure stabilizing port is provided with an air vent.

[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0014] In the utility model, through the cooperation between the main rod body, the gear disc, the pressure head, the spring, the sliding oil channel, the push plug, the scale table and the rubber plug, the main rod body and the gear disc are combined to form a spiral bevel gear and a transmission rod. When it is necessary to inject lubricating oil, the needle tube can be used to extract the lubricating oil and be inserted into the rubber plug. Then the push plug is pulled to move away from the gear disc, so that the air pressure in the sliding oil channel between the push plug and the gear disc is reduced. Thus, the lubricating oil in the needle tube can be sucked into the sliding oil channel. The push plug is loosened and the needle cylinder is pulled out. The spring can push the lubricating oil in the sliding oil channel to flow towards the pressure head. When the spiral bevel gear rotates, the meshing between the teeth can press the pressure head. After the pressure head is pressed, it can provide a passage for the lubricating oil to flow outwards. The spring and the push plug can push the lubricating oil to flow to the meshing point between the teeth. When the pressure head leaves the meshing point, the pressure head is forced to return to the original position to block the lubricating oil due to the hydraulic pressure driven by the spring and the push plug. During maintenance, the scale table can be used to check the oil amount of the lubricating oil in the equipment in real time, so that the use amount of the lubricating oil can be accurately controlled. Since the lubricating oil only flows out at the meshing point between the teeth, the utilization rate of the lubricating oil is greatly improved. The problem of high oil amount and low utilization rate of lubricating oil for large-size spiral bevel gears is solved.

[0015] The utility model discloses, through the cooperation between oil injection channel, limit ring, pressure head, spout and gear disc, limit ring can provide fixed moving direction for pressure head with oil injection channel, and can also prevent pressure head from separating from oil injection channel, when pressure head does not reach gear meshing point, under the hydraulic pressure of spring and lubricating oil, force pressure head to be located at the outermost part all the time, limit ring can block the spout of pressure head at this time, make lubricating oil unable to flow out, when gear meshing point reaches pressure head, can extrude pressure head, force pressure head to retract, at this time, spout will be exposed in oil injection channel, at this time, lubricating oil can be sprayed through spout and fall on the meshing point of gear tooth and gear tooth accurately.

[0016] The utility model discloses, through the cooperation between scale, oil slide, sliding slot, push plug, gear disc, driven rod and switch piece, switch piece can move according to fixed direction given by sliding slot, when the lubricating oil in oil slide reduces gradually, push plug also slowly moves to the direction of gear disc, can drive switch piece to move through driven rod when moving, when needing to check the residual oil quantity, can intuitively collect the residual oil quantity in equipment through the scale of switch piece alignment, can reduce the maintenance time and save the maintenance step. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is whole structure schematic diagram of big specification spiral bevel gear of the utility model;

[0018] Figure 2 It is inside plane schematic diagram of main rod body of big specification spiral bevel gear of the utility model;

[0019] Figure 3 It is explosion structure schematic diagram of main rod body and gear disc junction of big specification spiral bevel gear of the utility model;

[0020] Figure 4 It is oil pipeline line schematic diagram of big specification spiral bevel gear of the utility model;

[0021] Figure 5 It is oil injection channel distribution position schematic diagram of big specification spiral bevel gear of the utility model;

[0022] Figure 6 It is the utility model big specification spiral bevel gear's Figure 5 A place enlarged structure schematic diagram;

[0023] Figure 7 It is main rod body whole schematic diagram of big specification spiral bevel gear of the utility model.

[0024] In the figure: 1. Main rod body; 2. Gear plate; 3. Pressure head; 4. Spring; 5. Oil channel; 6. Push plug; 7. Scale; 8. Rubber plug; 9. Oil injection channel; 10. Limiting ring; 11. Nozzle; 12. Oil delivery pipe; 13. Filler flange; 14. Sleeve; 15. Follower rod; 16. Paddle; 17. Slide; 18. Pressure stabilizing port; 19. Vent. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figures 1-7 As shown, a large-scale spiral bevel gear comprises a main rod body 1, a gear disc 2 is provided at one end of the main rod body 1, a pressure head 3 is provided inside the gear disc 2, a spring 4 is provided inside the main rod body 1, an oil channel 5 is provided inside the main rod body 1, a push plug 6 is provided inside the main rod body 1, and a scale 7 and a rubber plug 8 are provided outside the main rod body 1. The main rod body 1 and the gear disc 2 are combined with each other to form a spiral bevel gear and a transmission rod. When lubricating oil needs to be injected, a needle can be used to extract the lubricating oil and insert it into the rubber plug 8, and then the push plug 6 is pulled toward the direction away from the gear disc 2 to make the air pressure in the oil channel 5 between the push plug 6 and the gear disc 2 decrease, so that the lubricating oil in the needle can be sucked into the oil channel 5, and the push plug 6 is pulled out and the spring 4 can The lubricating oil in the oil channel 5 is pushed to flow toward the pressure head 3. When the spiral bevel gear rotates, the meshing between the teeth can press the pressure head 3. After the pressure head 3 is under pressure, it can provide a channel for the lubricating oil to flow outward. The spring 4 and the push plug 6 can push the lubricating oil to flow to the meshing point between the teeth. When the pressure head 3 leaves the meshing point, the hydraulic pressure driven by the spring 4 and the push plug 6 forces the pressure head 3 to return to the original point to block the lubricating oil. During maintenance, the amount of lubricating oil in the equipment can be checked in real time through the scale 7, so that the amount of lubricating oil used can be accurately controlled. Moreover, since the lubricating oil only flows out at the meshing point between the teeth, the utilization rate of the lubricating oil is greatly improved, solving the problem that large-size spiral bevel gears require a high amount of lubricating oil and have a low utilization rate.

[0027] One end of the main rod body 1 is connected with the gear plate 2 through bolts, the gear plate 2 is provided with a plurality of oil injection channels 9 on the inner side between the teeth, the inner wall of the oil injection channel 9 is fixedly installed with a limiting ring 10, the limiting ring 10 and the inner wall of the oil injection channel 9 are in sliding connection with the outer surface of the pressure head 3, the inner side of the pressure head 3 is provided with an injection port 11, the main rod body 1 can be quickly disassembled or detached from the gear plate 2 through bolts, the limiting ring 10 and the oil injection channel 9 can provide a fixed moving direction for the pressure head 3, and also can prevent the pressure head 3 from separating from the oil injection channel 9, when the pressure head 3 does not reach the gear meshing point, it is forced to always be located at the outermost position under the hydraulic pressure brought by the spring 4 and the lubricating oil, at this time the limiting ring 10 can block the injection port 11 of the pressure head 3, so that the lubricating oil cannot flow out, when the gear meshing point reaches the pressure head 3, the pressure head 3 can be squeezed, forcing the pressure head 3 to retract, at this time the injection port 11 will be exposed in the oil injection channel 9, at this time the lubricating oil can be injected through the injection port 11 and accurately fall on the meshing point of the teeth.

[0028] The inner side of the main rod body 1 is provided with a plurality of oil delivery pipes 12, the inside of the oil slide 5 is in communication with the inside of the oil injection channel 9 through the inside of the oil delivery pipe 12, the outer surface of the main rod body 1 is fixedly installed with an injection flange 13, the inner wall of the injection flange 13 is in communication with the inside of the oil slide 5, the inner wall of the injection flange 13 is fixedly installed with the outer surface of the rubber plug 8, when it is necessary to add lubricating oil, the needle hole of the needle tube can be inserted into the rubber plug 8, so that the lubricating oil can enter the oil slide 5, the diameter of the oil delivery pipe 12 is relatively narrow, which can limit the flow of lubricating oil, reduce the single injection amount of lubricating oil, effectively increase the utilization rate of lubricating oil and prolong the single oil injection interval, thereby a certain amount of lubricating oil can be saved, at the same time, the working environment of the equipment can be maintained due to the reduction of the wanton flow of lubricating oil, the pungent smell in the air is reduced, and a better working environment is provided for the construction personnel.

[0029] The inner wall of the oil slide 5 is fixedly installed with a sliding sleeve 14, the inner wall of the sliding sleeve 14 is in sliding connection with the inner surface of the push plug 6, the spring 4 is sleeved on the outer surface of the sliding sleeve 14, one end of the spring 4 is fixedly installed with the outer surface of the push plug 6, the sliding sleeve 14 can provide a fixed moving direction for the push plug 6, the spring 4 can always drag the push plug 6, forcing the push plug 6 to push the lubricating oil in the oil slide 5 to flow in the direction of the gear plate 2.

[0030] The inner surface of the push plug 6 is fixedly installed with a driven rod 15, the outer surface of the driven rod 15 is in sliding connection with the inner wall of the sliding sleeve 14, one end of the driven rod 15 is fixedly installed with a push piece 16, the push plug 6 can drive the push piece 16 to move when moving, when injecting lubricating oil, the push piece 16 can be moved by the driven rod 15 to drive the push plug 6 to move by pulling the push piece 16 away from the gear plate 2 after inserting the needle tube, forcing a negative pressure state to appear in the oil slide 5, thereby the lubricating oil in the needle cylinder can be sucked into the oil slide 5.

[0031] The inner side of the main rod body 1 is provided with a sliding groove 17, the scale table 7 is fixedly installed on one side of the main rod body 1 provided with the sliding groove 17, the push piece 16 can be moved in a fixed direction according to the sliding groove 17, when the lubricating oil in the lubricating oil channel 5 gradually reduces, the push plug 6 also slowly moves to the direction of the gear plate 2, and the push piece 16 can be moved by the driven rod 15 at the same time, when the remaining oil amount needs to be checked, the remaining oil amount in the equipment can be directly collected by the scale table 7 aligned by the push piece 16, the maintenance time can be shortened, and the maintenance steps are saved.

[0032] The inner side of the main rod body 1 is provided with a stable pressure port 18, the sliding sleeve 14 is provided with an air vent 19 on the outer surface opposite to the stable pressure port 18, when the spring 4 pushes the push plug 6 to move or move in the opposite direction, the inside and outside of the sliding sleeve 14 appear high pressure or low pressure state, the air pressure can directly affect the pushing force of the spring 4, the stable pressure port 18 can ensure that the air outside the sliding sleeve 14 can flow with the outside, the air vent 19 can ensure that the air inside the sliding sleeve 14 flows with the outside through the stable pressure port 18, so as to prevent the factors affecting the pushing force of the spring 4.

[0033] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. It should be understood by those skilled in the art that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only to illustrate the principle of the utility model, and various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. Large-size spiral bevel gear, characterized by: The invention comprises a main rod body (1), one end of the main rod body (1) is provided with a gear plate (2), the interior of the gear plate (2) is provided with a pressure head (3), the interior of the main rod body (1) is provided with a spring (4), the interior of the main rod body (1) is provided with an oil channel (5), the interior of the main rod body (1) is provided with a push plug (6), and the exterior of the main rod body (1) is provided with a scale (7) and a rubber plug (8).

2. The large-scale spiral bevel gear according to claim 1, characterized in that: One end of the main rod body (1) is connected to the gear plate (2) by bolts. The gear plate (2) is provided with a plurality of oil injection channels (9) on the inner side between the teeth. A limiting ring (10) is fixedly installed on the inner wall of the oil injection channel (9). The limiting ring (10) is slidably connected to the inner wall of the oil injection channel (9) and the outer surface of the pressure head (3). A nozzle (11) is provided on the inner side of the pressure head (3).

3. The large-scale spiral bevel gear according to claim 1, characterized in that: Several oil delivery pipes (12) are provided on the inner side of the main rod body (1), and the interior of the oil passage (5) is communicated with the interior of the oil injection passage (9) through the interior of the oil delivery pipe (12). A nozzle flange (13) is fixedly mounted on the outer surface of the main rod body (1), and the inner wall of the nozzle flange (13) is communicated with the interior of the oil passage (5), and the inner wall of the nozzle flange (13) is fixedly mounted with the outer surface of the rubber plug (8).

4. The large-scale spiral bevel gear according to claim 1, characterized in that: A sliding sleeve (14) is fixedly mounted on the inner wall of the oil channel (5); the inner wall of the sliding sleeve (14) is slidably connected to the inner surface of the push plug (6); the spring (4) is sleeved on the outer surface of the sliding sleeve (14); and one end of the spring (4) is fixedly mounted to the outer surface of the push plug (6).

5. The large-scale spiral bevel gear according to claim 4, characterized in that: A driven rod (15) is fixedly mounted on the inner surface of the push plug (6), the outer surface of the driven rod (15) is slidably connected to the inner wall of the sliding sleeve (14), and a paddle (16) is fixedly mounted on one end of the driven rod (15).

6. The large-scale spiral bevel gear according to claim 5, characterized in that: A sliding groove (17) is provided on the inner side of the main rod body (1), and the scale (7) is fixedly mounted on the side of the main rod body (1) where the sliding groove (17) is provided.

7. The large-scale spiral bevel gear according to claim 4, characterized in that: A pressure stabilizing port (18) is provided on the inner side of the main rod body (1), and a vent (19) is provided on the outer surface of the sliding sleeve (14) directly opposite to the pressure stabilizing port (18).