Adjustable pipeline support device

Abstract

The utility model discloses an adjustable pipeline support device which is used for deviation control of precise pipe installation and comprises vertical steel, concave channel steel, a horizontal supporting plate and a pipe bearing frame. The two ends of the vertical steel are fixed to the well wall of the tube well through the mounting plates respectively, a kidney-shaped hole is formed in the center of the vertical steel, and the height of the concave steel channel is adjusted in the Z-axis direction of the vertical steel through the kidney-shaped hole and connected to the vertical steel through fasteners. The U-shaped channel steel is of a semi-surrounding structure, the interior of the U-shaped channel steel is connected with a horizontal supporting plate through two supporting screws, and a pipe bearing frame is arranged on the horizontal supporting plate and used for bearing pipes. The two supporting screws move in the concave steel channel to achieve longitudinal adjustment in the Y-axis direction. According to the utility model, the mounting position is roughly and finely adjusted, so that the mounting precision of electromechanical pipelines and equipment is improved. The device is simple in structure, convenient to install and convenient to operate, and reduces time cost and labor cost.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of mechanical and electrical installation accessories, especially to an adjustable pipeline support device. BACKGROUND

[0002] Mechanical and electrical pipeline arrangement includes the plane arrangement and vertical arrangement of water supply and drainage pipeline, fire-fighting spray pipe, air conditioning air supply and exhaust pipe, air conditioning chilled water pipe, cooling water pipe, cable bridge, wire slot, process pipeline, etc.

[0003] The support and hanger in the mechanical and electrical system is an important component of supporting mechanical and electrical pipelines and equipment, and the embedding precision of the support and hanger directly affects the laying and installation position of the equipment and pipelines.

[0004] The traditional support and hanger used in the installation and construction of mechanical and electrical pipelines generally has the following problems:

[0005] (1) The support and hanger is connected to the steel plate pre-buried in the civil engineering by welding and bolting, and due to the shrinkage deformation of the concrete pouring of the civil engineering, structural settlement, design adjustment of the later structure, etc., the pre-buried support and hanger root steel plate will slightly deviate from the accurate position of the original design, affecting the installation precision of the mechanical and electrical pipelines and equipment, especially for some pipelines with installation precision requirements, which will affect the later mechanical and electrical installation quality.

[0006] (2) The support and hanger is made of various types of steel materials through on-site cutting, grinding and welding, and then is installed as a whole or in parts. Due to the influence of the technology of the operator, the on-site manufacturing conditions and the construction period during the manufacturing process of the support and hanger, the manufacturing and installation quality of the support and hanger is often affected. Moreover, a large amount of welding operation is required for on-site manufacturing of the support and hanger, which increases the probability of fire.

[0007] (3) The traditional support and hanger adjustment generally needs to be removed as a whole, and the support and hanger needs to be cut as a whole. The removed support and hanger is often scrapped as a whole due to the difficulty of cutting, and the recycling rate of the support and hanger is very low, which does not meet the development trend of green building and green construction. The later adjustment also faces the problems of re-opening the hole and pre-buried steel plate base, etc., which affects the building structure and appearance.

[0008] (4) The assembled support and hanger has been widely promoted to a great extent due to its controllability in cost, safety, quality and construction period compared with the traditional support and hanger. However, all types of support and hangers available on the market do not have the function of adjusting the position. Once the design changes, the installation sequence of the mechanical and electrical pipelines is wrong, or the line laying is wrong before the installation of the mechanical and electrical pipelines, etc., the support and hanger cannot be moved and needs to be removed and reset as a whole, which increases the rework amount and engineering cost of the support and hanger installation. Practical new content

[0009] The utility model provides a simple structure and can carry out displacement adjustment to two directions of Y axis and Z axis after determining X axis direction, realize multi -angle adjustment when pipe material installation, realize high accuracy installation of electromechanical pipeline and equipment, simple structure, easy to operate adjustable pipe support device.

[0010] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:

[0011] Adjustable pipe support device for pipe material installation, including vertical steel, concave channel steel, horizontal support plate and pipe material support frame, the both ends of vertical steel are fixed on the well wall of pipe well through mounting plate, the center of vertical steel is equipped with waist type hole, the concave channel steel carries out height adjustment in the Z axis direction of vertical steel through waist type hole, and is connected on vertical steel using fastener, the concave channel steel adopts half surrounding structure, is connected horizontal support plate in the concave channel steel through two support screws, is equipped with pipe material support frame on horizontal support plate, and the pipe material support frame is used to support pipe material, wherein, two support screws in the concave channel steel displacement realizes longitudinal adjustment in Y axis direction.

[0012] Preferably, an inner wall of the waist type hole is provided with an internal thread, the concave channel steel is connected with the waist type hole through a horizontally arranged adjusting screw, the adjusting screw has an external thread, and the length of the adjusting screw is greater than the width of the concave channel steel, the concave channel steel is fastened after moving on the adjusting screw, thereby realizing transverse adjustment in the X axis direction.

[0013] Preferably, the two support screws are connected with the horizontal support plate and the concave channel steel through upper and lower stop nuts respectively; by adjusting the upper stop nut of the support screw, the height of the horizontal support plate in the Z axis direction of the support screw is finely adjusted; by adjusting the lower stop nut of the support screw, the support screw is longitudinally adjusted or fastened in the Y axis direction of the concave channel steel.

[0014] Preferably, the bottom of the concave channel steel is fixedly connected with one end of the vertical steel through an inclined support, for providing support.

[0015] Preferably, the two ends of the vertical steel are respectively provided with waist type holes, and the two groups of waist type holes are used to adjust the installation position of the vertical steel in the well wall.

[0016] Preferably, vertical adjusting blocks are fixed on the two groups of mounting plates, and the bottom of the concave channel steel is provided with horizontal adjusting blocks; the vertical adjusting blocks and the horizontal adjusting blocks are of the same structure and adopt a triangular structure, a threaded hole penetrating the center of the triangular structure is provided, and the threaded holes of the triangular structures are connected through a screw rod to realize angle adjustment.

[0017] The two ends of the inclined support are connected with the horizontal adjusting blocks and the vertical adjusting blocks through screw rods, and the inclined support is arranged between the concave channel steel and the vertical steel material.

[0018] Preferably, the pipe support frame comprises an upper support and a lower support; the upper support and the lower support are of the same structure and symmetrically connected, and both comprise a semicircular supporting plate, both sides of the supporting plate are provided with supporting lugs, the supporting plates of the upper support and the lower support form a space larger than the outer diameter of the pipe after being connected, and the supporting plates of the upper support and the lower support are connected through the supporting lugs on both sides after being connected.

[0019] Preferably, a level gauge is arranged on the upper support for real-time detection of the horizontal angle of pipe installation.

[0020] Preferably, the pipe support frame is installed in the horizontal support plate through a T-shaped support plate for increasing the height and providing stable support.

[0021] Preferably, the bottom of the concave channel steel is provided with an infrared distance measuring device for detecting the distance between the concave channel steel and the ground, so that the installation of the same height is realized.

[0022] Compared with the prior art, the utility model has the beneficial effects as follows:

[0023] (1) The utility model realizes the rough adjustment of the installation position of the vertical steel material in the Z-axis direction when the vertical steel material is installed through the waist-shaped holes at the two ends of the vertical steel material; the overall height of the concave channel steel is roughly adjusted through the waist-shaped holes in the middle section of the vertical steel material, and the longitudinal adjustment of the horizontal support plate in the Y-axis direction is realized through the displacement of the two groups of supporting screw rods in the concave channel steel, so that the size of the horizontal support plate of different models can also be adapted; the selection in the X-axis direction can be realized after the position to be installed is determined, that is, the adjustment of the Y-axis and the Z-axis is carried out after the X direction is determined, so that accurate installation is realized.

[0024] (2) The utility model installs an infrared distance measuring device at the bottom of the concave channel steel, which can automatically detect the distance between the ground and the support, so that high-precision installation is further realized.

[0025] (3) The adjustable screw rod solves the position precision problem of the mechanical and electrical pipelines and equipment in the place where the mechanical and electrical pipe hanger is pre-buried, and solves the problem that the pipeline installation position is different from the original mechanical and electrical pipeline installation design position and cannot be assembled.

[0026] (4) The utility model discloses can alleviate the support hanger adjustment to be influenced by the site manufacturing condition and construction period, avoid the fire safety hidden danger of on -the -spot operation.

[0027] (5) The utility model discloses can avoid the removal operation of traditional support hanger adjustment, reduce the rework quantity and engineering cost of support hanger installation, meet the development trend of green building, green construction.

[0028] In summary, the utility model discloses improve the precision of installation electromechanical pipeline and equipment through the coarse adjustment and fine adjustment of installation position. The utility model discloses simple structure installation, convenient operation reduces time cost and artificial cost. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1 It is a three-dimensional schematic view of the adjustable pipe support device in application for the embodiment;

[0030] Figure 2 It is a three-dimensional structural schematic of the adjustable pipe support device for the embodiment Figure 1 .

[0031] Figure 3 It is a three-dimensional structural schematic of the adjustable pipe support device for the embodiment Figure 2 .

[0032] Reference signs in the drawings are as follows:

[0033] 100, pipe material; 200, pipe support device; 201, vertical steel material; 202, waist type hole; 203, installation plate; 204, vertical adjusting block; 205, concave channel steel; 206, horizontal adjusting block; 207, support screw rod; 208, horizontal support plate; 209, T-shaped support plate; 210, lower support; 211, upper support; 212, limit block; 213, inclined support; 214, infrared distance measuring equipment; 215, upper stop nut; 216, lower stop nut; 217, adjusting screw rod. DETAILED DESCRIPTION

[0034] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0035] Figure 2 It is a three-dimensional structural schematic of the adjustable pipe support device for the embodiment Figure 1 .

[0036] Figure 3 It is a three-dimensional structural schematic of the adjustable pipe support device for the embodiment Figure 2.

[0037] As Figure 3 and Figure 1 shown, an adjustable pipe support device is provided for the installation of pipe 100, characterized by vertical steel 201, concave channel steel 205, horizontal support plate 208 and pipe support bracket.

[0038] The vertical steel 201 is provided with three groups of waist-shaped holes 202, two of which are arranged at both ends of the vertical steel 201 for adjusting the installation position of the vertical steel 201 in the well wall. The two ends of the vertical steel 201 are fixed on the well wall of the pipe well by means of fasteners passing through the two groups of waist-shaped holes 202 and the mounting plate 203.

[0039] The other group of waist-shaped holes 202 is arranged at the center of the vertical steel 201, and the concave channel steel 205 is adjusted in height in the Z-axis direction of the vertical steel 201 through the group of waist-shaped holes 202, and is fastened and connected to the vertical steel 201 after displacement by means of bolts.

[0040] The inner wall of the waist-shaped hole 202 is provided with internal threads, the concave channel steel 205 is connected with the waist-shaped hole 202 through the horizontally arranged adjusting screw 217, the adjusting screw 217 has external threads and its length is greater than the width of the concave channel steel 205, the concave channel steel 205 is fastened after moving on the adjusting screw 217, thereby realizing the horizontal adjustment in the X-axis direction. (In this embodiment, the adjusting screw 217 is fastened by a nut after passing through the concave channel steel 205, then the external threads of the adjusting screw 217 passing out of the concave channel steel 205 are fastened with the internal threads on the inner wall of the waist-shaped hole 202, finally the adjusting screw 217 is fastened by another nut after passing through the waist-shaped hole 202, after three fastenings, the concave channel steel 205 is fastened on the vertical steel 201. The fastening method of the concave channel steel 205 on the vertical steel 201 after adjusting the X-axis horizontal direction can also be other existing technologies, which is not the technical solution of the present application, so it is not described here)

[0041] The concave channel steel 205 adopts a semi-enclosed structure, the concave channel steel 205 is connected with the horizontal support plate 208 through two support screws 207, and the two support screws 207 are connected with the horizontal support plate 208 and the concave channel steel 205 through upper and lower stop nuts 215 and 216 respectively; the two ends of the concave channel steel 205 are blocked by limiting blocks 212 for limiting the movement range of the two support screws 207.

[0042] The height of the horizontal support plate 208 in the Z-axis direction on the support screw 207 is fine-tuned by adjusting the upper stop nut 215 of the support screw 207, and the longitudinal adjustment or fastening of the support screw 207 in the Y-axis direction in the concave channel steel 205 is realized by adjusting the lower stop nut 216 of the support screw 207.

[0043] The horizontal support plate 208 is provided with a pipe supporting bracket for supporting the pipe 100. The pipe supporting bracket is installed in the horizontal support plate 208 through the T-shaped support plate 209 to increase the height and provide stable support. The pipe supporting bracket includes an upper support 211 and a lower support 210, which are the same in structure and symmetrically connected, and each includes a semicircular supporting plate, both sides of which are provided with supporting lugs. The supporting plates of the upper support 211 and the lower support 210 form a space larger than the outer diameter of the pipe 100 after being connected, and the supporting plates of the upper support 211 and the lower support 210 are connected by the lugs on both sides after being connected. The lower support 210 is fixedly installed on the T-shaped support plate 209, and the semicircular supporting plate thereof is upwardly open, the pipe 100 is placed on the opening, and then the upper support 211 is installed, the semicircular supporting plate of the upper support 211 is downwardly open, and the upper support 211 and the lower support 210 are connected and fastened by the lugs on both sides of the corresponding supporting plates of the upper support 211 and the lower support 210 through bolts to lock the pipe 100.

[0044] Further, in the present embodiment, a level is provided on the upper support 211. Since the pipe 100 is placed on the lower support 210 before the upper support 211 is installed, the upper support 211 can detect whether the installation of the pipe 100 is in a horizontal position, thereby facilitating the real-time detection of the horizontal angle of the installation of the pipe 100 by the operator.

[0045] Further, in the present embodiment, vertical adjustment blocks 204 are fixedly provided on the two groups of mounting plates 203 of the vertical steel 201, and a horizontal adjustment block 206 is provided at the bottom of the concave channel steel 205. The vertical adjustment blocks 204 and the horizontal adjustment block 206 are the same in structure and adopt a triangular structure, the center of which is provided with a threaded hole penetrating through, and the threaded holes of the triangular structure are connected by a screw rod to realize angle adjustment. When the arc of the standpipe well or other installation environment is inclined, based on the waist-shaped hole 202 and the threaded hole at the center of the triangular structure, the threaded hole can rotate in the waist-shaped hole 202 to match the appropriate installation angle.

[0046] The two ends of the inclined support 213 are connected with the horizontal adjustment block 206 and the vertical adjustment block 204 by screw rods, and the inclined support is arranged between the concave channel steel 205 and the vertical steel 201.

[0047] Further, in the embodiment, the bottom of the concave channel steel 205 is fixedly connected with one end of the vertical steel 201 through the inclined support 213, for providing support.

[0048] Further, in the embodiment, the bottom of the concave channel steel 205 is provided with an infrared distance measuring device 214, for detecting the distance between the concave channel steel 205 and the ground, so as to realize more uniform and accurate installation height.

[0049] Further, the use range of the utility model is not limited to pipe wells, and can be used in all places involving mechanical and electrical support hangers.

[0050] Figure 1 A three-dimensional schematic view of the application of an adjustable pipe support device proposed in the embodiment.

[0051] As shown in ​ , the application method of the embodiment is as follows:

[0052] Step S1: first, the operator selects the position where the pipe material 100 needs to be installed in the pipe well, that is, the transverse position in the X-axis direction is determined first; and then the pipe support device 200 is installed.

[0053] First, the mounting plate 203 with the vertical adjusting block 204 is installed on the well wall of the pipe well, and then the two groups of waist-shaped holes 202 at the two ends of the vertical steel 201 are fastened to the well wall of the pipe well by penetrating the vertical adjusting block 204 on the mounting plate 203 through bolts. (When the installation environment needs to be installed obliquely, the waist-shaped hole 202 can be adjusted obliquely according to the installation position of the vertical adjusting block 204, so it can adapt to different installation scenes and has a wider application range.

[0054] Step S2: the waist-shaped hole 202 in the middle section of the vertical steel 201 is connected with the concave channel steel 205 through a bolt, the concave channel steel 205 can be adjusted in the Z-axis direction on the waist-shaped hole 202 in the middle section of the vertical steel 201, and the concave channel steel 205 after displacement is fastened to the vertical steel 201 through a bolt, so as to realize coarse adjustment.

[0055] Step S3: two support screws 207 are installed on the concave channel steel 205, and the longitudinal adjustment or fastening of the support screw 207 in the Y-axis direction in the concave channel steel 205 is realized by adjusting the lower block nut 216 of the support screw 207.

[0056] Step S4: A pipe support bracket is connected to the horizontal support plate 208 via a T-shaped support plate 209 to increase the height and provide stable support. The pipe support bracket is used to support the pipe 100. The pipe support bracket includes an upper support 211 and a lower support 210; the upper support 211 and the lower support 210 have the same structure and are symmetrically connected. Both include a semicircular support plate with ears on both sides of the support plate. When the upper support 211 and the lower support 210 are connected, a space is formed that is larger than the outer diameter of the pipe 100. After the upper support 211 and the lower support 210 are connected, they are connected using fasteners via the ears on both sides. The lower support 210 is fixedly installed on the T-shaped support plate 209, and its semicircular structure support plate is open upward. The pipe 100 is placed on the opening, and then the upper support 211 is installed. The semicircular structure support plate of the upper support 211 is open downward. After the upper support 211 and the lower support 210 are connected, the ears on both sides of the support plates corresponding to the upper support 211 and the lower support 210 are fastened with bolts to lock the pipe 100.

[0057] The adjacent pipe support device is observed horizontally through the spirit level on the upper support 211. When it is found that the spirit level shows a tilted installation, the support screw 207 can be connected to the horizontal support plate 208 with the upper stop nut 215. By adjusting the upper stop nut 215, the height of the horizontal support plate 208 in the Z-axis direction on the support screw 207 can be fine-tuned, thereby achieving horizontal installation of the pipe 100.

[0058] During the installation process, the operator can observe the infrared ranging device 214 at the bottom of the concave channel steel 205 in real time, so as to adjust the bolt positions on each waist-shaped hole at any time when there is a gap in the installation, thereby achieving accurate installation.

[0059] The beneficial effects of this embodiment are as follows:

[0060] This embodiment uses waist-shaped holes at both ends of the vertical steel to achieve coarse adjustment of its installation position in the Z-axis direction during installation; the waist-shaped holes in the middle section of the vertical steel are used to coarsely adjust the overall height of the concave channel steel. By displacing the two sets of support screws within the concave channel steel, the horizontal support plate can be longitudinally adjusted in the Y-axis direction, which can also accommodate the sizes of horizontal support plates of different models; during installation, the X-axis direction can be selected by determining the required installation position, that is, after determining the X direction, the Y-axis and Z-axis adjustments are made to achieve precise installation. An infrared ranging device is installed at the bottom of the concave steel to automatically detect the distance between the ground and the bracket, further achieving high-precision installation.

[0061] The utility model can alleviate the influence of on-site manufacturing conditions and construction period on support and hanger adjustment, avoid fire safety hazards of on-site operation, avoid the removal operation of traditional support and hanger adjustment, reduce the rework amount and engineering cost of support and hanger installation, and meet the development trend of green building and green construction.

[0062] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.

[0063] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.

[0064] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.

Claims

1. An adjustable pipe support device, characterized in that: It includes vertical steel (201), concave channel steel (205), horizontal support plate (208) and pipe support frame; Both ends of the vertical steel (201) are fixed to the wall of the pipe shaft via mounting plates (203), a waist-shaped hole (202) is provided at the center of the vertical steel (201), and the concave channel steel (205) is adjusted in height in the Z-axis direction of the vertical steel (201) via the waist-shaped hole (202) and is connected to the vertical steel (201) using fasteners; The concave channel steel (205) adopts a semi-enclosed structure, and the concave channel steel (205) is connected to a horizontal support plate (208) via two support screws (207). A pipe support bracket is provided on the horizontal support plate (208), and the pipe support bracket is used to support the pipe (100); The two supporting screw rods (207) are displaced in the concave channel steel (205) to achieve longitudinal adjustment in the Y-axis direction.

2. The adjustable pipe support device according to claim 1, characterized in that: An internal thread is provided on the inner wall of the waist-shaped hole (202), and the concave channel steel (205) is connected to the waist-shaped hole (202) via a horizontally arranged adjusting screw (217). The adjusting screw (217) has an external thread, and its length is greater than the width of the concave channel steel (205). The concave channel steel (205) is moved on the adjusting screw (217) and then tightened, thereby achieving lateral adjustment in the X-axis direction.

3. The adjustable pipe support device according to claim 1, characterized in that: The two support screws (207) are respectively connected to the horizontal support plate (208) and the concave channel steel (205) through an upper stop nut (215) and a lower stop nut (216); By adjusting the upper retaining nut (215) of the support screw (207), the height of the horizontal support plate (208) on the support screw (207) in the Z-axis direction is finely adjusted; by adjusting the lower retaining nut (216) of the support screw (207), the longitudinal adjustment or tightening of the support screw (207) in the Y-axis direction within the concave channel steel (205) is achieved.

4. The adjustable pipe support device according to claim 1, characterized in that: The bottom of the concave channel steel (205) is fixedly connected to one end of the vertical steel (201) via an inclined support (213) to provide support.

5. The adjustable pipe support device according to claim 3, characterized in that: Waist-shaped holes (202) are respectively provided at both ends of the vertical steel (201), and the two groups of waist-shaped holes (202) are used to adjust the installation position of the vertical steel (201) in the well wall.

6. The adjustable pipe support device according to claim 4, characterized in that: A vertical adjustment block (204) is fixedly provided on both sets of the mounting plates (203), and a horizontal adjustment block (206) is provided at the bottom of the concave channel steel (205). The vertical adjustment block (204) and the horizontal adjustment block (206) have the same structure and both adopt a triangular structure. A threaded hole is provided through the center of the triangular structure, and the threaded hole of the triangular structure is connected by a screw to achieve angle adjustment. The two ends of the inclined support (213) are connected to the horizontal adjustment block (206) and the vertical adjustment block (204) by screws, respectively. The inclined support is arranged between the concave channel steel (205) and the vertical steel (201).

7. The adjustable pipe support device according to claim 1, characterized in that: The pipe support bracket includes an upper support (211) and a lower support (210); the upper support (211) and the lower support (210) have the same structure and are symmetrically connected, and both include a support plate with a semicircular structure, and both sides of the support plate are provided with ears. When the support plates of the upper support (211) and the lower support (210) are connected, a space is formed that is larger than the outer diameter of the pipe (100), and when the support plates of the upper support (211) and the lower support (210) are connected, they are connected by fasteners through the ears on both sides.

8. The adjustable pipe support device according to claim 7, characterized in that: A level is provided on the upper support (211) for real-time detection of the horizontal angle of installation of the pipe (100).

9. The adjustable pipe support device according to claim 1, characterized in that: The pipe support bracket is installed in the horizontal support plate (208) via a T-shaped support plate (209) to increase the height and provide stable support.

10. The adjustable pipe support device according to claim 1, characterized in that: An infrared distance measuring device (214) is provided at the bottom of the concave channel steel (205) for detecting the distance between the concave channel steel (205) and the ground, thereby achieving installation at a uniform height.

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