Automatic oil injection device for photovoltaic aluminum frame finish machining automatic production line mold

By introducing oil control and lubrication mechanisms of components such as weighing sensors and lubrication pumps into the photovoltaic aluminum frame production line, real-time monitoring and precise supply of mold lubrication status are achieved, solving the problem of poor lubrication in existing technologies and improving the stability and quality of the production line.

CN223448088UActive Publication Date: 2025-10-17YONGZHEN TECH (WUHU) CO LTD +2
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Patent Information

Application Number
CN202422243931.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-10-17
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The mold lubrication method of the existing photovoltaic aluminum frame production line cannot achieve precise and timely oil injection and real-time monitoring, resulting in poor lubrication, which can easily cause production failures and quality problems.

Method used

The oil control mechanism and lubrication mechanism, including weighing sensor, lubrication pump, pressure sensor, temperature sensor, flow sensor and camera, are used to monitor and adjust the supply of lubricating oil in real time through the controller to ensure that the mold remains in a good lubrication state during the production process.

Benefits of technology

It achieves precise control of the mold lubrication status, avoids production failures caused by poor lubrication, and improves the stability and quality of the production line.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223448088U_ABST
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Abstract

The utility model discloses a photovoltaic aluminum frame finish machining automatic production line mold automatic oiling device, which comprises an oil control mechanism and a lubricating mechanism, the oil control mechanism comprises an oil tank, a weighing sensor attached to the bottom of the oil tank, a lubricating pump connected and communicated with the oil tank, and a controller arranged on one side of the oil tank. In the utility model, when the condition of oil shortage of the die on the production line occurs, the camera shoots the field condition and transmits the field condition to the controller, then the lubricating pump extracts oil in the oil tank, then the weighing value of the weighing sensor is changed, and when the value is reduced to a number calculated by the controller, the lubricating pump is closed; the pressure sensor, the temperature sensor and the flow sensor are arranged on the oil conveying pipe, then the previously extracted lubricating oil enters the oil conveying pipe and drips from the needle tubes, the pressure sensor, the temperature sensor and the flow sensor upload mold lubricating information monitored by the pressure sensor, the temperature sensor and the flow sensor to the controller, and it is guaranteed that the mold is always kept in a good lubricating state in the production process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic oil injection technical field, concretely is photovoltaic aluminium frame finish machining automatic production line mould automatic oil injection device. BACKGROUND

[0002] Photovoltaic aluminium frame is the protection, support and fixed structure of photovoltaic module, and it is mainly used for the frame package of solar photovoltaic module laminated part. At present, for the lubrication of multiple moulds of photovoltaic aluminium frame production line, mechanical automatic oil injection mode, electronic automatic oil injection mode are adopted.

[0003] The above two modes are only suitable for simple production line and mould, and the cost is relatively low, but the timing oil injection and oil injection amount are not accurate enough, and the lubrication condition cannot be controlled in real time, and production failure and quality problem caused by poor lubrication are prone to occur. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving one of the technical problems in prior art or related art.

[0005] Therefore, the utility model adopts the technical scheme that:

[0006] Photovoltaic aluminium frame finish machining automatic production line mould automatic oil injection device, including oil control mechanism and lubricating mechanism, the oil control mechanism includes the oil tank, the weighing sensor that is attached with the bottom of the oil tank, the lubricating pump that is connected with the oil tank and is communicated, the controller that is located at the one side of the oil tank, the weighing sensor, lubricating pump all are connected with the controller electrically, lubricating mechanism, the lubricating mechanism includes the oil delivery pipe that is connected with the output end of the lubricating pump, multiple needle tubes that are connected with the oil delivery pipe and are communicated, the sliding sleeve that is sleeved in the outside of the needle tube, the pressure sensor and temperature sensor and flow sensor that are vertically penetrated in the sliding sleeve, the camera that is connected with the sliding sleeve, multiple cameras are connected in series, the pressure sensor, temperature sensor, flow sensor and camera all are connected with the controller electrically.

[0007] Through adopting the above technical scheme, when the mould oil shortage on the production line appears, the camera will shoot the scene, and then transmit to the controller, and then the lubricating pump extracts the oil in the oil tank, and then the weighing sensor changes the weighing value, when the value drops to the number calculated by the controller, the lubricating pump is closed, and then the lubricating oil extracted previously enters the oil delivery pipe, and then drops from multiple needle tubes, here, the pressure sensor, temperature sensor, flow sensor all upload the mould lubrication information monitored by the three to the controller, to ensure that the mould maintains good lubrication state in the production process.

[0008] The utility model discloses in a preferable example can be further configured as: the weighing sensor bottom is installed with the support frame, the lubricating pump bottom, controller bottom all with support frame top fixedly connected.

[0009] The utility model discloses in a preferable example can be further configured as: the support frame top is installed with the guide frame, and the guide frame is movably sleeved on the oil tank outside.

[0010] The utility model discloses in a preferable example can be further configured as: the support frame bottom is transversely inserted with lead plate, and the weight of the lead plate is greater than the weight of the support frame.

[0011] The utility model discloses in a preferable example can be further configured as: the support frame one side is slidably inserted with the distance adjusting plate, and the length of the distance adjusting plate is twice the length of the support frame.

[0012] The utility model discloses in a preferable example can be further configured as: the distance adjusting plate front side is installed with slide rail, and the plurality of sliding sleeves are slidably connected with the slide rail.

[0013] The utility model discloses in a preferable example can be further configured as: the camera outside is sleeved with the reinforcing rib, and the reinforcing rib is fixedly connected with the sliding sleeve outer wall.

[0014] Through adopting the above technical scheme, the utility model discloses the obtained beneficial effect is:

[0015] In the utility model, when the mold on the production line is short of oil, the camera will shoot the scene, and then transmit to the controller, and then the lubricating pump extracts the oil in the oil tank, and then the weighing sensor changes the weighing value, when the value drops to the number calculated by the controller, the lubricating pump is closed, and then the lubricating oil extracted previously enters the oil delivery pipe, and then drops from the plurality of needle tubes, here, the pressure sensor, temperature sensor and flow sensor all upload the mold lubricating information monitored by the three to the controller, to ensure that the mold always maintains good lubricating state in the production process. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the overall structure perspective drawing of the utility model;

[0017] Figure 2 It is the oil control mechanism schematic view of the utility model;

[0018] Figure 3 It is the lubricating mechanism schematic view of the utility model;

[0019] Figure 4 It is the connection relation schematic view of the support frame, sliding sleeve, distance adjusting plate and slide rail of the utility model.

[0020] Reference signs:

[0021] 100, oil control mechanism; 110, oil tank; 120, weighing sensor; 130, lubrication pump; 140, controller;

[0022] 200, lubrication mechanism; 210, oil pipeline; 220, needle tube; 230, sliding sleeve; 240, pressure sensor; 250, temperature sensor; 260, flow sensor; 270, camera;

[0023] 300, support frame;

[0024] 400, guide frame;

[0025] 500, lead sheet;

[0026] 600, distance adjustment plate;

[0027] 700. Slide rail. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features therein can be combined with each other unless there is any conflict.

[0029] It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention.

[0030] The following describes, in conjunction with the accompanying drawings, an automatic oiling device for molds in an automatic production line for finishing photovoltaic aluminum frames provided by some embodiments of the present invention.

[0031] Example

[0032] Combine Figures 1-4 As shown, the automatic oil filling device for molds of an automatic production line for finishing photovoltaic aluminum frames provided by the present invention includes an oil control mechanism 100 and a lubrication mechanism 200. The oil control mechanism 100 includes an oil tank 110, a weighing sensor 120 attached to the bottom of the oil tank 110, a lubrication pump 130 connected and communicated with the oil tank 110, and a controller 140 provided on one side of the oil tank 110. The weighing sensor 120 and the lubrication pump 130 are both electrically connected to the controller 140.

[0033] The lubricating mechanism 200 comprises an oil delivery pipe 210 connected with the output end of the lubricating pump 130, a plurality of needle pipes 220 connected with and communicated with the oil delivery pipe 210, a sliding sleeve 230 sleeved outside the needle pipe 220, a pressure sensor 240, a temperature sensor 250 and a flow sensor 260 vertically penetrating through the sliding sleeve 230, a camera 270 connected with the sliding sleeve 230, a plurality of cameras 270 connected in series, and the pressure sensor 240, the temperature sensor 250, the flow sensor 260 and the camera 270 are electrically connected with the controller 140.

[0034] Further, the supporting frame 300 is installed at the bottom of the weighing sensor 120, and the bottom of the lubricating pump 130 and the bottom of the controller 140 are fixedly connected with the top of the supporting frame 300. The supporting frame 300 can lift the oil tank 110 and other parts, so that each part can be suspended on the top of the production line.

[0035] Further, the guide frame 400 is installed at the top of the supporting frame 300, and the guide frame 400 is movably sleeved outside the oil tank 110. The guide frame 400 can limit the oil tank 110, so that the weight of the oil tank 110 can be completely pressed on the weighing sensor 120, and the accuracy of oil measurement is ensured.

[0036] Further, the distance adjusting plate 600 is slidably inserted on one side of the supporting frame 300, and the length of the distance adjusting plate 600 is twice the length of the supporting frame 300. The distance adjusting plate 600 provides conditions for flexible movement of the needle pipe 220, so that the needle pipe 220 can be suspended on the top of the mold on the production line.

[0037] Further, the sliding rail 700 is installed on the front side of the distance adjusting plate 600, and the plurality of sliding sleeves 230 are slidably connected with the sliding rail 700. The sliding rail 700 provides conditions for supporting the sliding sleeve 230.

[0038] Embodiment

[0039] In combination Figure 1 As shown, on the basis of the first embodiment, the lead plate 500 is transversely inserted at the bottom of the supporting frame 300, and the weight of the lead plate 500 is greater than that of the supporting frame 300. The lead plate 500 can stabilize the supporting frame 300 and improve the stability of the device.

[0040] Embodiment

[0041] In combination Figure 1 And Figure 3 As shown in the above embodiments, the reinforcing ribs are sleeved outside the camera 270, and the reinforcing ribs are fixedly connected with the outer wall of the sliding sleeve 230. The reinforcing ribs can improve the connection firmness of the sliding sleeve 230 and the camera 270.

[0042] The working principle and use process of the utility model: when the device is put into practical use, the staff moves the support frame 300 to the production line of the photovoltaic aluminum frame, then moves the distance adjusting plate 600, makes the sliding sleeve 230 be located at the top of multiple molds on the production line, then accurately adjusts the position of the needle tube 220, makes the oil outlet of the needle tube 220 can accurately lubricate the mold, then multiple cameras 270 monitor the use situation of the mold in real time, at the same time, the camera 270 will transmit the shooting picture to the controller 140, then when the oil shortage situation appears, the controller 140 starts the lubricating pump 130, the lubricating pump 130 extracts the oil in the oil tank 110, then the weighing value of the weighing sensor 120 changes, when the value drops to the number calculated by the controller 140, the lubricating pump 130 is closed, then the lubricating oil extracted previously enters the oil delivery pipe 210, then drops from multiple needle tubes 220, here, the pressure sensor 240, the temperature sensor 250 and the flow sensor 260 all upload the mold lubricating information monitored by the three to the controller 140, ensure that the mold always maintains good lubricating state in the production process.

[0043] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, the scope of the utility model is defined by the claims and its equivalents.

Claims

1. The automatic oil filling device for the mold of the photovoltaic aluminum frame finishing automatic production line is characterized by: include: An oil control mechanism (100), comprising an oil tank (110), a weighing sensor (120) attached to the bottom of the oil tank (110), a lubrication pump (130) connected to and in communication with the oil tank (110), and a controller (140) disposed on one side of the oil tank (110), wherein the weighing sensor (120) and the lubrication pump (130) are both electrically connected to the controller (140); A lubricating mechanism (200) includes an oil delivery pipe (210) connected to the output end of the lubricating pump (130), a plurality of needle tubes (220) connected to and in communication with the oil delivery pipe (210), a sliding sleeve (230) sleeved on the outside of the needle tube (220), a pressure sensor (240), a temperature sensor (250), and a flow sensor (260) vertically passing through the sliding sleeve (230), and a camera (270) connected to the sliding sleeve (230), wherein the plurality of cameras (270) are connected in series, and the pressure sensor (240), the temperature sensor (250), the flow sensor (260), and the camera (270) are all electrically connected to the controller (140).

2. The automatic oil filling device for molds of the photovoltaic aluminum frame finishing automatic production line according to claim 1 is characterized in that: A support frame (300) is installed at the bottom of the weighing sensor (120), and the bottom of the lubrication pump (130) and the bottom of the controller (140) are both fixedly connected to the top of the support frame (300).

3. The automatic oil filling device for molds of the photovoltaic aluminum frame finishing automatic production line according to claim 2 is characterized in that: A guide frame (400) is installed on the top of the support frame (300), and the guide frame (400) is movably sleeved on the outside of the oil tank (110).

4. The automatic oil filling device for molds of the photovoltaic aluminum frame finishing automatic production line according to claim 2 is characterized in that: A lead plate (500) is laterally inserted into the bottom of the support frame (300), and the weight of the lead plate (500) is greater than the weight of the support frame (300).

5. The automatic oil filling device for molds of the photovoltaic aluminum frame finishing automatic production line according to claim 2 is characterized in that: A distance-adjusting plate (600) is slidably plugged into one side of the support frame (300), and the length of the distance-adjusting plate (600) is twice the length of the support frame (300).

6. The automatic oil filling device for molds of the photovoltaic aluminum frame finishing automatic production line according to claim 5 is characterized in that: A slide rail (700) is installed on the front side of the distance adjustment plate (600), and a plurality of sliding sleeves (230) are all slidably connected to the slide rail (700).

7. The automatic oil filling device for molds of the photovoltaic aluminum frame finishing automatic production line according to claim 1 is characterized in that: A reinforcing rib is sleeved on the outside of the camera (270), and the reinforcing rib is fixedly connected to the outer wall of the sliding sleeve (230).