Cracking carbon black reaction furnace capable of improving quality and efficiency
The integrated design of the cracking carbon black reactor solves the problem of complex material handling between traditional cracking reactor equipment, achieves efficient and energy-saving production, improves the quality and production efficiency of carbon black, and meets the market demand for high-performance carbon black.
Patent Information
- Application Number
- CN202423027259.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Traditional cracking reactors require multiple devices to work together, resulting in complex material handling, high energy consumption, and lengthy production processes, making it difficult to stably produce high-quality carbon black products.
An integrated cracking carbon black reactor is designed, including a feeding component, a crushing chamber, a dust removal chamber, a drying component, and a filling component. Automated control is achieved through a screw push rod, a pumping motor, a hot air furnace, etc., which reduces material handling and operation between equipment and improves production efficiency.
It improves the quality and efficiency of carbon black production, reduces resource waste, lowers costs, meets the industrial demand for high-performance carbon black, and ensures continuous operation of the production line.
Smart Images
Figure CN223448886U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon black reaction furnace technical field, specifically, relate to a can improve the quality and increase the efficiency's pyrolysis carbon black reaction furnace. BACKGROUND
[0002] The can improve the quality and increase the efficiency's pyrolysis carbon black reaction furnace is a kind of carbon black reaction furnace that improves carbon black production quality and efficiency by optimizing design, improves reaction efficiency and controls reaction process, and this kind of reaction furnace usually has integrated structure and advanced automation control system, can reduce the handling and excessive operation between multiple equipment in traditional production process, to realize higher production efficiency and more stable product quality.
[0003] In traditional process, pyrolysis reaction furnace often needs to work in coordination with multiple auxiliary equipment. Material handling and transfer are usually needed between these devices, which increases the complexity of operation and energy consumption, because multiple equipment and multiple steps are involved, material handling at each link needs to be transferred and operated in coordination between different equipment, causing the length of production process, reducing the overall production efficiency, since each link can affect the particle size, quality and purity of carbon black, the control precision of traditional system is low, batch difference is prone to occur, and it is difficult to stably produce high-quality carbon black products.
[0004] Therefore, there is an urgent need for a can improve the quality and increase the efficiency's pyrolysis carbon black reaction furnace to improve the deficiencies of the prior art. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at providing a can improve the quality and increase the efficiency's pyrolysis carbon black reaction furnace to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model provides a can improve the quality and increase the efficiency's pyrolysis carbon black reaction furnace, including feeding assembly, the feeding assembly includes raw material bin, the raw material bin lower surface is sleeved with screw push rod, one end of screw push rod is fixedly connected with pumping motor, and the pumping motor is used to drive screw push rod to rotate, one end of screw push rod is fixedly connected with pipeline one, the other end of pipeline one is fixedly connected with crushing bin, the surface of crushing bin is fixedly connected with pipeline two, the other end of pipeline two is fixedly connected with dust removal bin, the lower surface of dust removal bin is fixedly connected with pipeline three, the other end of pipeline three is fixedly connected with drying assembly, and the drying assembly includes extrusion bin, the lower surface of extrusion bin is fixedly connected with granulator, the lower surface of granulator is fixedly connected with drum dryer, the other end of drum dryer is fixedly connected with filling assembly, and the filling assembly is used to quantitatively fill carbon black finished product after drying, to facilitate packaging and transportation.
[0007] As a further improvement of the technical solution, one end of the raw material bin is fixedly connected with an inclined slope, one end of the crushing bin is fixedly connected with a crushing motor, the surface of the dust removal bin is provided with an observation window for observing the internal condition of the dust removal bin, and the lower end of the dust removal bin is fixedly connected with valve one, and the other end of the valve is fixedly connected with pipeline three.
[0008] As a further improvement of the technical solution, the upper surface of the extrusion bin is fixedly connected with a powder bin, the powder bin is communicated with pipeline three, one end of the drum dryer is fixedly connected with a hot blast furnace for providing heat and accelerating air circulation inside the drum dryer, the surface of the powder bin is fixedly connected with pipeline four, the other end of the pipeline four is fixedly connected with a granulator, the surface of the drum dryer is fixedly connected with a rolling ring, the rolling ring is rotatably connected with a drying motor for driving the drum dryer to rotate, one end of the drum dryer is fixedly connected with an output motor for pumping the dried carbon black to the next stage, and the output motor is fixedly connected with a connecting port.
[0009] As a further improvement of the technical solution, the filling assembly comprises a dust removal pretreatment bin, the upper surface of the dust removal pretreatment bin is fixedly connected with a partition bin, the lower end of the dust removal pretreatment bin is fixedly connected with a dust removal cloth bag, the lower end of the dust removal cloth bag is fixedly connected with a pumping pipeline, the other end of the pumping pipeline is fixedly connected with pipeline five, one end of the pipeline five is fixedly connected with a lifting bin, the lower end of the lifting bin is fixedly connected with a shock absorber, the upper surface of the lifting bin is fixedly connected with a lifting motor, an ascending plate is slidably connected in the lifting bin, the upper end of the lifting bin is fixedly connected with pipeline six, one end of the pipeline six is fixedly connected with a finished product bin, the lower surface of the finished product bin is fixedly connected with valve two for controlling the opening and closing and flow rate during filling.
[0010] Compared with the prior art, the utility model has the advantages of:
[0011] The high-quality and high-efficiency pyrolysis carbon black reaction furnace integrates multiple functions such as pyrolysis, filtration and cooling, and combines high-efficiency automation, energy saving, environmental protection and other technologies, which can ensure high-quality products while improving production efficiency, reducing resource waste, reducing cost and environmental impact. This not only meets the growing demand for high-quality carbon black in the market, but also brings higher economic and social benefits to enterprises. The efficient furnace body design and automatic control system can reduce equipment failure and downtime, ensure continuous operation of the production line, and improve overall production efficiency. Through the optimized pyrolysis process, lower impurity content can be obtained, making the quality of carbon black higher and meeting more stringent industrial requirements, especially for high-performance carbon black demand in the pigment or rubber industry. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1The schematic diagram of the overall structure of the embodiment;
[0013] Figure 2 The schematic diagram of the feeding assembly structure of the embodiment;
[0014] Figure 3 The schematic diagram of the drying assembly structure of the embodiment;
[0015] Figure 4 The schematic diagram of the filling assembly structure of the embodiment.
[0016] The meanings of various reference numerals in the drawings are as follows:
[0017] 1, feeding assembly; 100, slope; 101, raw material bin; 102, pumping motor; 103, screw push rod; 104, pipeline I; 105, crushing motor; 106, crushing bin; 107, pipeline II; 108, dust removal bin; 109, observation window; 110, valve I; 111, pipeline III;
[0018] 2, drying assembly; 20, powder bin; 21, extrusion bin; 22, roller dryer; 23, hot blast stove; 24, pipeline IV; 25, granulator; 26, rolling ring; 27, drying motor; 28, output motor; 29, connecting port;
[0019] 3, filling assembly; 30, separation bin; 31, dust removal pretreatment bin; 32, dust removal cloth bag; 33, pumping pipeline; 34, pipeline V; 35, shock absorber; 36, lifting bin; 37, lifting motor; 38, rising plate; 39, pipeline VI; 310, finished product bin; 311, valve II. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application.
[0021] Please refer to Figures 1-4The embodiment shown provides a pyrolysis carbon black reaction furnace with improved quality and efficiency, which comprises a feeding assembly 1, the feeding assembly 1 comprises a raw material bin 101, the lower surface of the raw material bin 101 is sleeved with a screw push rod 103, one end of the screw push rod 103 is fixedly connected with a pumping motor 102, the pumping motor 102 is used to drive the screw push rod 103 to rotate, one end of the screw push rod 103 is fixedly connected with a pipeline one 104, the other end of the pipeline one 104 is fixedly connected with a crushing bin 106, the surface of the crushing bin 106 is fixedly connected with a pipeline two 107, the other end of the pipeline two 107 is fixedly connected with a dust removal bin 108, the lower surface of the dust removal bin 108 is fixedly connected with a pipeline three 111, the other end of the pipeline three 111 is fixedly connected with a drying assembly 2, the drying assembly 2 comprises an extrusion bin 21, the lower surface of the extrusion bin 21 is fixedly connected with a granulator 25, the lower surface of the granulator 25 is fixedly connected with a drum dryer, the other end of the drum dryer is fixedly connected with a filling assembly 3, the filling assembly 3 is used to quantitatively fill the dried carbon black product, which is convenient for packaging and transportation.
[0022] The working principle is as follows: first, the raw materials are stored in the raw material bin 101, when the feeding is needed, the pumping motor 102 is started to drive the screw push rod 103 to rotate, the screw push rod 103 is located at the lower surface of the raw material bin 101, as it rotates, the raw materials are pushed by the screw push rod 103, the raw materials are pushed by the screw push rod 103, enter the crushing bin 106 through the pipeline one 104, in the crushing bin 106, the raw materials are crushed, the crushing bin 106 may be provided with a crushing cutter or other crushing device to crush the entering raw materials into smaller particles or powder, the dust generated in the crushing process is separated from the airflow through the pipeline two 107 into the dust removal bin 108, the dust removal bin 108 may be provided with a filtering device or other dust removal equipment to separate the dust from the airflow, to ensure that the subsequent production links are not affected by the dust, the materials after dust removal enter the drying assembly 2 through the pipeline three 111, the first link of the drying assembly 2 is the extrusion bin 21, in the extrusion bin 21, the materials may be subjected to preliminary extrusion treatment to change their physical form, which is convenient for subsequent drying and granulation, the granular materials then enter the drum dryer, the drum dryer evaporates the water in the carbon black particles through heating and rotation to achieve the drying effect, the dried carbon black product enters the filling assembly 3 from the drum dryer, the filling assembly 3 quantitatively fills the dried carbon black, which is convenient for packaging and transportation.
[0023] In order to facilitate the feeding, therefore, in the embodiment, the raw material bin 101 is fixedly connected with a slope 100 at one end, the crushing bin 106 is fixedly connected with a crushing motor 105 at one end, the surface of the dust removal bin 108 is provided with an observation window 109, the observation window 109 is used for observing the internal condition of the dust removal bin 108, the dust removal bin 108 is fixedly connected with a valve one 110 at the lower end, the other end of the valve one 110 is fixedly connected with a pipeline three 111, the slope 100 at one end of the raw material bin 101 facilitates the raw material to enter the raw material bin 101, the crushing bin 106 is powered by the crushing motor 105 at one end to perform the crushing operation, the observation window 109 on the surface of the dust removal bin 108 facilitates the staff to observe the internal dust removal condition, and it is ensured that the dust removal process is normally performed. The valve one 110 at the lower end of the dust removal bin 108 is used for controlling the outflow of the material, when the valve one 110 is opened, the material treated by the dust removal is flowed to the next process through the pipeline three 111.
[0024] In order to be able to dry, therefore, in the embodiment, the upper surface of the extrusion bin 21 is fixedly connected with a powder bin 20, the powder bin 20 is communicated with the pipeline three 111, the drum dryer 22 is fixedly connected with a hot blast furnace 23 at one end, the hot blast furnace 23 is used for providing heat and accelerating air circulation in the inside of the drum dryer 22, the surface of the powder bin 20 is fixedly connected with a pipeline four 24, the other end of the pipeline four 24 is fixedly connected with a granulator 25, the surface of the drum dryer 22 is fixedly connected with a roller ring 26, the roller ring 26 is rotatably connected with a drying motor 27, the drying motor 27 is used for driving the drum dryer 22 to rotate, the drum dryer 22 is fixedly connected with an output motor 28 at one end, the output motor 28 pumps the dried carbon black to the next stage, the output motor 28 is fixedly connected with a connecting port 29, the powder bin 20 is fixed on the upper surface of the extrusion bin 21 and communicated with the pipeline three 111, and is used for storing the material conveyed from the pipeline three 111. The hot blast furnace 23 is connected with the drum dryer 22 at one end, provides heat and accelerates air circulation in the inside of the drum dryer 22, so that the carbon black can be effectively dried in the drum dryer 22, and the powder bin 20 conveys the material to the granulator 25 through the pipeline four 24 to perform the granulation operation.
[0025] In order to be able to pack and fill, therefore, in the present embodiment the filling assembly 3 comprises a dust removal preprocessing bin 31, the upper surface of which is fixedly connected with a partition bin 30, the lower end of the dust removal preprocessing bin 31 is fixedly connected with a dust removal cloth bag 32, the lower end of the dust removal cloth bag 32 is fixedly connected with a pumping pipeline 33, the other end of the pumping pipeline 33 is fixedly connected with a pipeline five 34, one end of the pipeline five 34 is fixedly connected with a lifting bin 36, the lower end of the lifting bin 36 is fixedly connected with a shock absorber 35, the upper surface of the lifting bin 36 is fixedly connected with a lifting motor 37, the lifting bin 36 is slidably connected with an ascending plate 38, the upper end of the lifting bin 36 is fixedly connected with a pipeline six 39, one end of the pipeline six 39 is fixedly connected with a finished product bin 310, the lower surface of the finished product bin is fixedly connected with a valve two 311, the valve two 311 is used to control the opening and closing and flow rate during filling, in the filling assembly 3, the dust removal preprocessing bin 31 first carries out dust removal preprocessing on the carbon black, the partition bin 30 can play a partitioning or buffering role. The dust removal cloth bag 32 at the lower end of the dust removal preprocessing bin 31 is used for further dust removal, the carbon black after being treated by the dust removal cloth bag 32 enters the lifting bin 36 through the pumping pipeline 33 and the pipeline five 34. The shock absorber 35 at the lower end of the lifting bin 36 plays a role of shock absorption, the lifting motor 37 drives the ascending plate 38 to slide in the lifting bin 36, and the carbon black is lifted. The lifted carbon black enters the finished product bin 310 through the pipeline six 39, and the valve two 311 at the lower surface of the finished product bin 310 is used to control the opening and closing and flow rate of the carbon black during filling, so as to ensure the accuracy and stability of the filling operation.
[0026] The quality and efficiency of the cracking carbon black reaction furnace in this embodiment can be improved. First, the slope 100 facilitates the entry of raw materials into the raw material bin 101. When it is necessary to add materials, the pumping motor 102 is started to drive the screw push rod 103 to rotate. The screw push rod 103 is located at the lower surface of the raw material bin 101. As it rotates, the raw materials are pushed by the screw push rod 103. The raw materials are pushed by the screw push rod 103, enter the crushing bin 106 through the pipeline one 104, and are crushed by the crushing motor 105 at one end of the crushing bin 106. The observation window 109 on the surface of the dust removal bin 108 facilitates the observation of the internal dust removal condition by the staff, ensuring that the dust removal process proceeds normally. The valve one 110 at the lower end of the dust removal bin 108 is used to control the outflow of materials. When the valve one 110 is opened, the materials treated by dust removal flow to the next process through the pipeline three 111. In the crushing bin 106, the raw materials are crushed. The crushing bin 106 can be provided with crushing cutters or other crushing devices to crush the entering raw materials into smaller particles or powders. The dust generated during the crushing process enters the dust removal bin 108 through the pipeline two 107 along with the airflow. The dust removal bin 108 can be provided with a filtering device or other dust removal equipment to separate the dust from the airflow, ensuring that the subsequent production links are not affected by the dust. The materials treated by dust removal enter the drying assembly 2 through the pipeline three 111. The first link of the drying assembly 2 is the extrusion bin 21. In the extrusion bin 21, the materials can be subjected to preliminary extrusion treatment to change their physical form, facilitating subsequent drying and granulation. The granular materials then enter the drum dryer. The drum dryer dries the materials by heating and rotating. The powder bin 20 is fixed on the upper surface of the extrusion bin 21 and is in communication with the pipeline three 111, and is used to store the materials conveyed from the pipeline three 111. The hot blast furnace 23 is connected with one end of the drum dryer 22 to provide heat to the inside of the drum dryer 22 and accelerate air circulation, so that the moisture in the carbon black particles evaporates, achieving the drying effect. The dried carbon black products enter the filling assembly 3 from the drum dryer. The filling assembly 3 performs quantitative filling of the dried carbon black. The carbon black treated by the dust removal bag 32 enters the lifting bin 36 through the pumping pipeline 33 and the pipeline five 34. The shock absorber 35 at the lower end of the lifting bin 36 plays a shock-absorbing role. The lifting motor 37 drives the lifting plate 38 to slide in the lifting bin 36 to lift the carbon black. The lifted carbon black enters the finished product bin 310 through the pipeline six 39. The valve two 311 at the lower surface of the finished product bin 310 is used to control the opening and closing and flow rate of the carbon black during filling, ensuring the accuracy and stability of the filling operation, making it convenient for packaging and transportation.
[0027] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A carbon black cracking reactor capable of improving quality and efficiency, comprising a feeding assembly (1), characterized in that: The feeding assembly (1) comprises a raw material bin (101), a screw push rod (103) is sleeved on the lower surface of the raw material bin (101), one end of the screw push rod (103) is fixedly connected to a pumping motor (102), the pumping motor (102) is used to drive the screw push rod (103) to rotate, one end of the screw push rod (103) is fixedly connected to a pipe 1 (104), the other end of the pipe 1 (104) is fixedly connected to a crushing bin (106), the surface of the crushing bin (106) is fixedly connected to a pipe 2 (107), the other end of the pipe 2 (107) is fixedly connected to the surface of the crushing bin (106), and the other end of the pipe 2 (107) is fixedly connected to the surface of the crushing bin (106). The first end is fixedly connected to a dust removal bin (108), the lower surface of the dust removal bin (108) is fixedly connected to a pipe three (111), the other end of the pipe three (111) is fixedly connected to a drying assembly (2), the drying assembly (2) includes an extrusion bin (21), the lower surface of the extrusion bin (21) is fixedly connected to a granulator (25), the lower surface of the granulator (25) is fixedly connected to a drum dryer, the other end of the drum dryer is fixedly connected to a filling assembly (3), the filling assembly (3) is used for quantitatively filling the dried carbon black finished product to facilitate packaging and transportation.
2. The carbon black cracking reactor capable of improving quality and efficiency according to claim 1, characterized in that: One end of the raw material bin (101) is fixedly connected to a slope (100), one end of the crushing bin (106) is fixedly connected to a crushing motor (105), an observation window (109) is provided on the surface of the dust removal bin (108), and the observation window (109) is used to observe the internal situation of the dust removal bin (108), the lower end of the dust removal bin (108) is fixedly connected to a valve 1 (110), and the other end of the valve 1 (110) is fixedly connected to a pipe 3 (111).
3. The carbon black pyrolysis reactor capable of improving quality and efficiency according to claim 1, characterized in that: The upper surface of the extrusion bin (21) is fixedly connected with a powder silo (20), and the powder silo (20) is communicated with the pipeline three (111). One end of the drum dryer (22) is fixedly connected with a hot air furnace (23), and the hot air furnace (23) is used to provide heat for the inside of the drum dryer (22) and accelerate air circulation. The surface of the powder silo (20) is fixedly connected with the pipeline four (24), and the other end of the pipeline four (24) is fixedly connected with the granulator (25). The surface of the drum dryer (22) is fixedly connected with a roller ring (26), and the roller ring (26) is rotatably connected with a drying motor (27). The drying motor (27) is used to drive the drum dryer (22) to rotate. One end of the drum dryer (22) is fixedly connected with an output motor (28), and the output motor (28) pumps the dried carbon black to the next stage. The output motor (28) is fixedly connected with a connection port (29).
4. The carbon black cracking reactor capable of improving quality and efficiency according to claim 1, characterized in that: The filling assembly (3) includes a dust removal pretreatment chamber (31), the upper surface of the dust removal pretreatment chamber (31) is fixedly connected to a separation chamber (30), the lower end of the dust removal pretreatment chamber (31) is fixedly connected to a dust removal bag (32), the lower end of the dust removal bag (32) is fixedly connected to a pumping pipe (33), the other end of the pumping pipe (33) is fixedly connected to a pipe five (34), one end of the pipe five (34) is fixedly connected to a lifting chamber (36), and the lifting chamber The lower end of (36) is fixedly connected to a shock absorber (35), the upper surface of the lifting bin (36) is fixedly connected to a lifting motor (37), the lifting bin (36) is slidably connected to a rising plate (38), the upper end of the lifting bin (36) is fixedly connected to a pipe six (39), one end of the pipe six (39) is fixedly connected to a finished product bin (310), the lower surface of the finished product bin is fixedly connected to a valve two (311), and the valve two (311) is used to control the switch and flow rate during filling.