Efficient continuous smelting device for recycled copper material

Abstract

The utility model discloses an efficient continuous smelting device for recycling copper materials, which comprises a smelting platform, two vertical plates are welded at the upper part of the smelting platform, and a crushing box is welded between the two vertical plates. The device has the beneficial effects that the crushing box and the smelting furnace are installed between the two vertical plates of the smelting platform, two first motors of the crushing box are started to drive corresponding shredding rollers to rotate correspondingly, and a plurality of shredding wheel pieces arranged on the surfaces of the two shredding rollers in a staggered mode are promoted to conduct shredding treatment on waste copper materials with large sizes; the waste copper material falls into the smelting furnace under the guiding action of the trumpet-shaped discharging cover, and the smoke cover connected with the discharging end of the discharging cover through the filter screen is combined, so that the requirement for pre-crushing treatment before smelting of the waste copper material is met, and meanwhile, suction type dredging of smelting smoke is easy. And erosion of high-temperature smelting flue gas to the crushing box is reduced, and efficient and continuous smelting of waste copper materials is facilitated.

Description

TECHNICAL FIELD

[0001] The utility model relates to smelting device technical field, concretely related to a kind of recycling copper material high-efficiency continuous smelting device. BACKGROUND

[0002] Copper is durable metal, can be recycled multiple times without damaging its mechanical properties, existing factory and building will produce a lot of waste copper every day, waste copper needs to be recycled and processed, in the processing process, material needs to be heated and melted, so that material reaches the state required for processing, so it is often necessary to go to melting furnace to heat and melt material and then process.

[0003] Prior art discloses application No.: CN201921529273.X discloses waste copper product recycling efficient smelting processing equipment, including box, the box lower end is equipped with base, the box upper end is equipped with the furnace cover matched with opening, the box is equipped with fixed plate horizontally, the fixed plate top is fixedly connected with heating furnace, the heating furnace is equipped with heating mechanism, the heating furnace is installed with crushing component, the box is equipped with warm-keeping mechanism for heating furnace. The utility model discloses through the cooperation between heating mechanism, crushing component and warm-keeping mechanism, realizes the fastening stability of heating furnace, reduces the potential safety hazard, completes the absorption of waste gas, prevents pollution to environment, and realizes the recycling of resources to heat preservation of heating furnace.

[0004] But the above scheme is provided with crushing component, realizes the fine crushing of waste copper material, but since crushing component is installed in the heating cavity of smelting equipment, over time, it will cause crushing component to be damaged by long-time heating, which is not conducive to efficient and continuous smelting of waste copper material. UTILITY MODEL CONTENTS

[0005] (I) technical problem solved

[0006] In view of the deficiencies of prior art, the utility model provides a recycling copper material high-efficiency continuous smelting device, which has the advantages of easy efficient and continuous smelting, thereby solving the problems in the above background art.

[0007] (II) technical scheme

[0008] In order to realize the above-mentioned advantages of easy and efficient continuous smelting, the specific technical scheme of the utility model is as follows: a kind of high-efficiency continuous smelting device of recycled copper material, including smelting platform, the upper portion of the smelting platform is welded with two vertical boards, and two vertical boards are welded with crushing box between, the lower portion of the crushing box is provided with smelting furnace, and the left side of smelting furnace is welded with left end shaft, and the left end shaft of smelting furnace is rotatably connected with one of vertical boards by bearing seat, the bottom of the crushing box is welded with discharge cover, and the left and right sides of discharge cover bottom port are respectively communicated with one smoke cover, and filter screen is installed at the communication of smoke cover and discharge cover, the upper surface of the crushing box is fixed with two first motors, and one tearing roller is fixed with each first motor output end respectively through shaft coupling, the surface of the two tearing rollers of the crushing box is respectively staggered with a plurality of tearing wheel pieces, and two groups of edge strips are welded on the inner wall of the crushing box corresponding to the two tearing rollers.

[0009] Further, the right side of the smelting furnace is welded with right end shaft, and the right end shaft is fixedly connected with large gear through the other vertical plate, the vertical plate on the right side of the smelting platform is provided with second motor, and the output end of the second motor is provided with small gear meshing connection with large gear, the surface of the large gear is provided with positioning pin, and one end of the positioning pin is connected with the vertical plate on the right side of the smelting platform.

[0010] Further, the two groups of edge strips of the crushing box are staggered with the tearing wheel pieces of the two tearing rollers.

[0011] Further, the side surface of the smelting platform is welded with anti-overflow platform, and the top surface of the anti-overflow platform is provided with molten liquid recovery groove.

[0012] Further, the bottom surface of the smoke cover is provided with adsorption port, and the top surface of the smoke cover is communicated with smoke adsorption pipe.

[0013] Further, the smelting furnace is provided with electric heating assembly, and the upper side surface of the smelting furnace is provided with molten liquid outlet nozzle corresponding to the anti-overflow platform.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides a kind of high-efficiency continuous smelting device of recycled copper material, with the following beneficial effects:

[0016] The utility model adopts a method of installing a crushing box and a smelting furnace between two vertical plates of a smelting platform, and by starting the two first motors of the crushing box, respectively driving the corresponding shredding rollers to rotate, so that a plurality of shredding wheels staggeredly arranged on the surfaces of the two shredding rollers shred the larger-sized scrap copper materials, which are then dropped into the smelting furnace under the guidance of a trumpet-shaped discharge cover. In combination with a smoke dust cover connected to a filter screen at the discharge end of the discharge cover, the pre-crushing treatment of the scrap copper materials before smelting is satisfied, and the suction-type drainage of the smelting fume is facilitated. Compared with the prior art, the crushing box and the smelting furnace are arranged in an upper and lower structure, which reduces the erosion of the crushing box by the high-temperature smelting fume, and is conducive to the efficient and continuous smelting of the scrap copper materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic structural diagram of a highly efficient continuous smelting device for recycling copper materials according to an embodiment of the present utility model;

[0019] Figure 2 This is a side view of an efficient continuous smelting device for recycling copper according to an embodiment of the present utility model;

[0020] Figure 3 This is a top view of a crushing box of a highly efficient continuous smelting device for recycling copper according to an embodiment of the present utility model;

[0021] Figure 4 The present invention is a schematic diagram of the structure of a discharge cover of a high-efficiency continuous smelting device for recycling copper materials according to an embodiment of the present invention.

[0022] In the picture:

[0023] 1. Melting platform; 2. Vertical plate; 3. Melting furnace; 4. Left end shaft; 5. Right end shaft; 6. Crushing box; 7. Discharge hood; 8. First motor; 9. Filter; 10. Dust hood; 11. Second motor; 12. Small gear; 13. Large gear; 14. Positioning pin; 15. Overflow prevention platform; 16. Shredder roller; 17. Shredder wheel; 18. Edge strip. DETAILED DESCRIPTION

[0024] To further illustrate the embodiments, the utility model provides has the drawing, these drawings are part of the utility model disclosure content, it mainly used to illustrate the embodiment, and can cooperate the related description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the drawing are not drawn according to scale, and similar component symbols are usually used to indicate similar components.

[0025] According to the embodiment of the utility model, a kind of high-efficiency continuous smelting device of recycled copper material is provided.

[0026] The utility model is further illustrated by combining with the drawings and specific embodiments, as shown in Figures 1-4 According to the high-efficiency continuous smelting device of recycled copper material of the embodiment of the utility model, two vertical boards 2 are welded on the upper part of the smelting platform 1, and a crushing box 6 is welded between the two vertical boards 2, a smelting furnace 3 is arranged below the crushing box 6, a left end shaft 4 is welded on the left side of the smelting furnace 3, and the left end shaft 4 of the smelting furnace 3 is rotatably connected to one of the vertical boards 2 through a bearing seat, a discharge cover 7 is welded on the bottom of the crushing box 6, and a smoke cover 10 is communicated with the left and right sides of the bottom port of the discharge cover 7, respectively, and a filter screen 9 is installed at the communication position of the smoke cover 10 and the discharge cover 7, two first motors 8 are fixed on the upper surface of the crushing box 6, and a tearing roller 16 is fixed to the output end of each first motor 8 through a shaft coupling, a plurality of tearing wheel pieces 17 are alternately installed on the surface of the two tearing rollers 16 of the crushing box 6, and two groups of edge strips 18 are welded on the inner wall of the crushing box 6 corresponding to the two tearing rollers 16, the control mode of the first motor 8 and the second motor 11 is controlled by manually starting and closing the switch, and the wiring diagram of the power element and the power supply belong to the common knowledge in the art, and the utility model is mainly used for protecting mechanical devices, so the control mode and wiring arrangement of the utility model will not be explained in detail, wherein the discharge cover 7 is in the shape of a horn, which is easy to guide the discharge of waste copper material after crushing.

[0027] In one embodiment, the right end shaft 5 is welded on the right side of the smelting furnace 3, and the large gear 13 is fixedly connected to the right end shaft 5 through another vertical plate 2. The second motor 11 is installed on the vertical plate 2 on the right side of the smelting platform 1, and the small gear 12 is installed on the output end of the second motor 11 and is in meshing connection with the large gear 13. The positioning pin 14 is installed on the surface of the large gear 13 and is in penetrating connection with the vertical plate 2 on the right side of the smelting platform 1. The small gear 12 on the output end of the second motor 11 is driven to rotate. Since the small gear 12 is in meshing connection with the large gear 13 of the right end shaft 5, and the left end shaft 4 on the left side of the smelting furnace 3 is rotatably connected to the vertical plate 2 through a bearing seat, the smelting furnace 3 is inclined about the smelting platform 1 as the small gear 12 on the output end of the second motor 11 rotates, so that the molten copper material is easily poured out. When the smelting furnace 3 is in a vertical state, the positioning pin 14 penetrates the large gear 13 and the vertical plate 2, so that the smelting furnace 3 is easily positioned to prevent pouring.

[0028] In one embodiment, the two groups of edge strips 18 of the crushing box 6 are arranged in interlaced manner with the tearing blades 17 of the two tearing rollers 16. The edge strips 18 are arranged to easily fill the gaps on the left and right sides of the crushing box 6, and the efficient crushing of the waste copper material is easily achieved without affecting the rotation of the two tearing rollers 16.

[0029] In one embodiment, the overflow prevention table 15 is welded on the side of the smelting platform 1, and the molten liquid recovery groove is formed in the top surface of the overflow prevention table 15. The molten liquid recovery groove of the overflow prevention table 15 is arranged to easily recover the molten liquid spilled during the inclined discharging stage of the smelting furnace 3.

[0030] In one embodiment, the bottom surface of the smoke cover 10 is provided with an adsorption port, and the top surface of the smoke cover 10 is communicated with a smoke adsorption pipe. The smoke cover 10 is connected to an external smoke purification device through the smoke adsorption pipe, so that the harmful substances in the smelting smoke are easily absorbed and purified.

[0031] In one embodiment, the electric heating assembly is built-in installed in the smelting furnace 3, and the molten liquid outlet nozzle is arranged on the upper side of the smelting furnace 3 corresponding to the overflow prevention table 15. The electric heating assembly is a known structure of the smelting furnace 3 in the prior art. In this patent, we only use it and do not improve its structure and function. Its setting method, installation method and electrical connection method can be easily debugged by those skilled in the art according to the requirements of the instruction manual, and therefore will not be described here.

[0032] Working principle: first, the waste copper material is lifted to the installation height of the crushing box 6, so that the waste copper material is put into the crushing box 6, the two first motors 8 of the crushing box 6 are started respectively to drive the corresponding tearing rollers 16 to rotate, the tearing wheel pieces 17 staggered arranged on the surfaces of the two tearing rollers 16 tear the waste copper material with large size, and then fall into the smelting furnace 3 under the guide action of the horn-shaped discharge cover 7, the smoke cover 10 connected with the filter screen 9 at the discharge end of the discharge cover 7 is used, the waste copper material is pre-crushed before smelting, and the smelting flue gas is easily inhaled and dredged, when the copper material molten liquid is discharged, the second motor 11 is started to drive the small gear 12 fixed at the output end to rotate, since the small gear 12 is meshed and connected with the large gear 13 of the right end shaft 5, and the left end shaft 4 on the left side of the smelting furnace 3 is rotatably connected with the vertical plate 2 through the bearing seat, the smelting furnace 3 is inclined about the smelting platform 1 with the rotation of the small gear 12 at the output end of the second motor 11, and the copper material molten liquid is easily poured out.

[0033] In the utility model, unless another definite provision and limitation, the terms "installation", "arrangement", "connection", "fixation", "screw connection" and the like terms should be understood broadly, for example, can be fixed connection, also can be detachable connection, or be integrated, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation, for the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0034] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An efficient continuous smelting device for recycling copper materials, comprising a smelting platform (1), characterized in that: Two vertical plates (2) are welded to the upper part of the smelting platform (1), and a crushing box (6) is welded between the two vertical plates (2). A smelting furnace (3) is arranged below the crushing box (6), and a left end shaft (4) is welded to the left side of the smelting furnace (3), and the left end shaft (4) of the smelting furnace (3) is rotatably connected to one of the vertical plates (2) through a bearing seat. A discharge cover (7) is welded to the bottom of the crushing box (6), and a smoke cover ( 10), and a filter screen (9) is installed at the connection between the smoke cover (10) and the discharge cover (7), two first motors (8) are fixed on the upper surface of the crushing box (6), and each output end of the first motor (8) is fixedly connected to a shredding roller (16) through a coupling, and a plurality of shredding wheel blades (17) are staggeredly installed on the surfaces of the two shredding rollers (16) of the crushing box (6), and two sets of edge strips (18) are welded to the inner wall surface of the crushing box (6) corresponding to the two shredding rollers (16).

2. The efficient continuous smelting device for recycled copper according to claim 1, characterized in that: A right end shaft (5) is welded to the right side of the smelting furnace (3), and the right end shaft (5) passes through another vertical plate (2) and is fixedly connected to a large gear (13). A second motor (11) is installed on the vertical plate (2) on the right side of the smelting platform (1), and a small gear (12) meshing with the large gear (13) is installed at the output end of the second motor (11). A positioning pin (14) is inserted and installed on the surface of the large gear (13), and one end of the positioning pin (14) is inserted and connected to the vertical plate (2) on the right side of the smelting platform (1).

3. The efficient continuous smelting device for recycled copper according to claim 1, characterized in that: The two groups of edge strips (18) of the crushing box (6) are respectively arranged in an interlaced manner with the tearing wheel pieces (17) of the two tearing rollers (16).

4. The efficient continuous smelting device for recycled copper according to claim 1, characterized in that: An anti-overflow platform (15) is welded to the side of the smelting platform (1), and a molten liquid recovery groove is provided on the top surface of the anti-overflow platform (15).

5. The efficient continuous smelting device for recycled copper according to claim 1, characterized in that: The bottom surface of the smoke hood (10) is provided with a suction port, and the top surface of the smoke hood (10) is connected to a smoke suction pipe.

6. The efficient continuous smelting device for recycled copper according to claim 4, characterized in that: The smelting furnace (3) is equipped with an electric heating component, and a molten liquid outlet nozzle is provided on the upper side of the smelting furnace (3) corresponding to the overflow prevention platform (15).

Images