Filter press filtrate timing sampling assembly
Through the automated control of the filter press filtrate timing sampling component, the problem of inconvenient filter press filtrate sampling has been solved, and timely detection and processing of filtrate water quality changes have been achieved, reducing the burden on staff.
Patent Information
- Application Number
- CN202422855559.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing filter press filtrate sampling is not convenient for timing, which makes it impossible for staff to accurately judge changes in water quality, increasing labor costs and workload.
A filter press filtrate timing sampling assembly was designed, including an electromagnetic timing valve, a drive mechanism, a turbidity meter, and a control box. Automated control was used to achieve timing sampling and turbidity monitoring of the filtrate. A motor was used to drive the turntable to perform timing sampling. When the turbidity exceeded the standard, the filtrate was temporarily stored and circulated for filtration.
It realizes the regular sampling of filter press filtrate, reduces the monitoring frequency of staff, reduces labor costs, and ensures timely detection of changes in filtrate water quality.
Smart Images

Figure CN223449574U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to filter press technical field, concretely relates to a filter press filtrate timing sampling subassembly. BACKGROUND
[0002] Filter press is a kind of solid-liquid separation equipment, its working principle is to deliver the liquid containing solid particles to the filter chamber of filter press, after filtering through filter medium (such as filter cloth, filter plate, filter screen etc.), solid particles form filter cake and stay on filter medium, and clear liquid can pass through filter medium, thereby realizing solid-liquid separation.Filter press has the advantages of simple structure, convenient use etc., is suitable for solid-liquid separation of various suspensions, and is widely applied in chemical, pharmaceutical, food and environmental protection and other industrial fields.
[0003] After steel slag powder is treated by carbon dioxide mineralization, filter press needs to be used to filter slurry, to obtain mineralized material and calcium-containing clear liquid or recycled water.In order to judge the water quality change of filter liquid of filter press, the liquid outlet pipe of existing filter press is provided with a sampling port, that is, a worker regularly samples the filter liquid in the liquid outlet pipe by using a sampling tool, and then uses related equipment to analyze and detect the filter liquid.But due to various factors, the worker may not be able to sample regularly, which will affect the water quality change detection of filter liquid of filter press;Or in order to sample regularly, the worker may need to pay attention to sampling time all the time, which will increase the burden of the worker and increase the labor cost of factory operation.
[0004] Therefore, in view of the above technical problems, it is necessary to provide a filter press filtrate timing sampling assembly.
[0005] The information disclosed in this BACKGROUND section is only for the purpose of increasing the understanding of the overall background of the utility model, and should not be regarded as acknowledging or in any form implying that this information constitutes prior art known to those of ordinary skill in the art. UTILITY MODEL CONTENT
[0006] The utility model aims at providing a filter press filtrate timing sampling assembly, which can solve the problem of inconvenient timing sampling of filter liquid of filter press.
[0007] In order to achieve the above-mentioned purpose, the technical scheme provided by the utility model in one embodiment is as follows:
[0008] A filter press filtrate timing sampling assembly, comprising: a filter press main body, a sampling mechanism;
[0009] The filter press main body is connected with a liquid inlet pipe and a plurality of liquid outlet branch pipes, the plurality of liquid outlet branch pipes are connected with a liquid outlet main pipe through a pipeline, the liquid outlet main pipe is connected with a four-way pipe, the four-way pipe is connected with a sampling pipe, and the sampling pipe is installed with an electromagnetic timing valve;
[0010] The sampling mechanism is arranged on one side of the filter press body, and comprises a sampling table, a rotating disc is rotatably connected in the sampling table, a plurality of object slots and a plurality of label slots are arranged on the surface of the rotating disc, the plurality of object slots correspond to the plurality of label slots one by one, a sampling cup is arranged in each object slot, the sampling cup corresponds to the sampling pipe, and a driving mechanism is installed in the sampling table and connected with the rotating disc.
[0011] In one or more embodiments of the utility model, the control box is installed on the side wall of the filter press body, the electromagnetic timing valve is electrically connected with the control box, the control box can control the operation of the electromagnetic timing valve, the first electromagnetic valve, the motor and the submersible pump, and can also receive the monitoring signal sent by the turbidimeter.
[0012] In one or more embodiments of the utility model, the sampling table is provided with a mounting cavity for accommodating the motor and the control unit.
[0013] The driving mechanism comprises a motor, the output end of the motor is connected with the rotating disc, when the motor operates, the motor can drive the rotating disc to rotate, so that the sampling cup in the object slot can be sequentially conveyed to the lower side of the sampling pipe for timed sampling.
[0014] In one or more embodiments of the utility model, the control unit is installed in the mounting cavity, the control unit is electrically connected with the motor and the control box, the control box can control the operating state of the motor, including the operating frequency of the motor and the rotation angle of each time, etc.
[0015] In one or more embodiments of the utility model, the turbidimeter is installed on the liquid outlet main pipe, the turbidimeter is electrically connected with the control box, the turbidimeter is used for monitoring the turbidity of the filtrate in the liquid outlet main pipe, if the turbidity value of the filtrate is lower than the set monitoring value, the filtrate can continue to be conveyed through the liquid outlet main pipe and enter the next process; if the turbidity value of the filtrate is higher than the set monitoring value, the filtrate can be temporarily conveyed into the temporary storage cavity.
[0016] In one or more embodiments of the utility model, the sampling table is provided with a temporary storage cavity, the temporary storage cavity is used for temporarily storing the filtrate, a connecting pipe is connected to the four-way pipe, one end of the connecting pipe is arranged in the temporary storage cavity, if the turbidity value of the filtrate in the liquid outlet main pipe is higher than the set monitoring value of the turbidimeter, the filtrate in the liquid outlet main pipe can enter the temporary storage cavity through the connecting pipe for temporary storage.
[0017] In one or more embodiments of the utility model, a second electromagnetic valve is installed on the connecting pipe, and the second electromagnetic valve is used for controlling the on-off of the connecting pipe.
[0018] The first electromagnetic valve is arranged on the four-way pipe away from the filter press body, and is used for controlling the opening and closing of the liquid outlet main pipe.
[0019] The second electromagnetic valve and the first electromagnetic valve are electrically connected with the control box, and the control of the second electromagnetic valve and the first electromagnetic valve can be realized through the control box.
[0020] In one or more embodiments of the utility model, the temporary storage cavity is provided with a submersible pump, the submersible pump is connected with a liquid suction pipe and a return pipe, one end of the return pipe is connected with the liquid inlet pipe, when the submersible pump operates, the submersible pump can suck the filtrate in the temporary storage cavity through the liquid suction pipe, and then the filtrate is delivered to the liquid inlet pipe through the return pipe, so that the filtrate with high turbidity value is circularly filtered.
[0021] In one or more embodiments of the utility model, a one-way valve is arranged on the return pipe, so that the liquid in the liquid inlet pipe is not easy to flow back through the return pipe.
[0022] In one or more embodiments of the utility model, an alarm is arranged on the side wall of the sampling table, the alarm is electrically connected with the control box, when the sampling cups are all completed, the alarm can give an alarm, so as to remind the staff, the staff does not need to pay attention to the sampling time all the time, and the burden of the staff can be reduced to a certain extent.
[0023] Compared with the prior art, the utility model discloses a filter press filtrate timed sampling assembly, which can realize the timed sampling of the filter press filtrate, so that the staff can judge the water quality change of the filter press filtrate, and the staff does not need to pay attention to the sampling time all the time, and the burden of the staff can be reduced to a certain extent. ACCURATE DESCRIPTION
[0024] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced as follows, and obviously, the drawings in the following description are only some embodiments in the utility model, and other drawings can be obtained according to these drawings without paying creative labor for the ordinary skilled in the art.
[0025] Figure 1 It is an embodiment of the utility model that a filter press filtrate timed sampling assembly is shown in the perspective view.
[0026] Figure 2 As Figure 1 the structure schematic view of A in the middle;
[0027] Figure 3 As
[0028] Figure 4 As Figure 3 the structure schematic view of B in the middle;
[0029] Figure 5 As Figure 3 the structure schematic view of C in the middle.
[0030] Main figure mark explanation:
[0031] 1-press filter main body, 101-liquid inlet pipe, 102-liquid outlet branch pipe, 103-liquid outlet main pipe, 104-four-way pipe, 105-sampling pipe, 106-electromagnetic timing valve, 107-first electromagnetic valve, 2-sampling mechanism, 201-sampling table, 202-rotating disc, 203-sampling cup, 204-label slot, 205-installation cavity, 206-motor, 207-control unit, 208-temporary storage cavity, 209-connection pipe, 210-second electromagnetic valve, 211-submersible pump, 212-backflow pipe, 213-check valve, 3-turbidity meter. Specific implementation
[0032] In order to make the person in the art better understand the technical scheme in the utility model, the technical scheme in the embodiment of the utility model will be described clearly and completely below in combination with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.
[0033] As Figures 1 to 5 shown, a press filter filtrate timing sampling assembly in an embodiment of the utility model, including press filter main body 1, sampling mechanism 2.
[0034] Among them, the press filter main body 1 is connected with liquid inlet pipe 101 and several liquid outlet branch pipes 102, and several liquid outlet branch pipes 102 are connected with liquid outlet main pipe 103 through pipeline, slurry enters into press filter main body 1 from liquid inlet pipe 101, after being filtered in press filter main body 1, is discharged through several liquid outlet branch pipes 102, and is finally discharged to next process in liquid outlet main pipe 103.
[0035] In addition, a cross-section pipe 104 is connected to the main liquid outlet pipe 103, which is connected to a sampling pipe 105. A solenoid timing valve 106 is installed on the sampling pipe 105. When the solenoid timing valve 106 opens, the filtrate flowing in the main liquid outlet pipe 103 is discharged through the sampling pipe 105, thereby completing filtrate sampling to determine changes in the filtrate water quality.
[0036] Preferably, the electromagnetic timing valve 106 is a commercially available product that can be purchased and used directly. By setting the electromagnetic timing valve 106, the sampling amount of the filtrate in each sampling cup 203 can be ensured to be the same, and the probability of the filtrate overflowing the sampling cup 203 can also be reduced, thereby ensuring the sampling quality.
[0037] Specifically, a first solenoid valve 107 is installed on the liquid outlet manifold 103. The first solenoid valve 107 is located on the side of the cross-section pipe 104 away from the filter press body 1. The first solenoid valve 107 is used to control the on / off state of the liquid outlet manifold 103. When the turbidity value of the filtrate in the liquid outlet manifold 103 is lower than the monitoring value set by the turbidity meter 3, the first solenoid valve 107 opens, and the filtrate can continue to be transported through the liquid outlet manifold 103 to the next process. At the same time, the filtrate sampling work can also be completed.
[0038] When the turbidity value of the filtrate in the liquid outlet main pipe 103 is higher than the monitoring value set by the turbidity meter 3, the first solenoid valve 107 is closed and the second solenoid valve 210 is opened. The filtrate in the liquid outlet main pipe 103 can enter the temporary storage chamber 208 through the connecting pipe 209, and no sampling work will be performed.
[0039] In addition, a control box is installed on the side wall of the filter press body 1, and the electromagnetic timing valve 106 is electrically connected to the control box. The control box can control the operation of the electromagnetic timing valve 106, the first electromagnetic valve 107, the motor 206, and the submersible pump 211, and can also receive the monitoring signal sent by the turbidity meter 3.
[0040] In actual use, the staff can program corresponding logic language into the control box, such as the opening time of the electromagnetic timing valve 106 each time, the rotation frequency and rotation angle of the motor 206, the turbidity value monitored by the turbidity meter 3, etc., and use the logic language to control the operation of the entire equipment.
[0041] like Figures 1 to 5 As shown, the sampling mechanism 2 is provided on one side of the filter press body 1. If the turbidity value of the filtrate in the liquid outlet main pipe 103 is continuously lower than the monitoring value set by the turbidity meter 3, the sampling mechanism 2 can be used to regularly sample the filtrate in the liquid outlet main pipe 103 to determine the changes in the water quality of the filtrate.
[0042] The sampling mechanism 2 comprises a sampling table 201, and the sampling table 201 is rotationally connected with a rotating disc 202. The rotating disc 202 is provided with a plurality of storage grooves and a plurality of label grooves 204, and the plurality of storage grooves correspond to the plurality of label grooves 204 one by one. The staff can place a sampling cup 203 in the storage groove, and at the same time, a label is pasted in the corresponding label groove 204, so as to indicate the sampling cup 203. The label content can be a label number.
[0043] In addition, the sampling cup 203 is arranged in the storage groove, and the sampling cup 203 corresponds to the sampling pipe 105. The sampling cup 203 can be used for sampling, so as to analyze the change of the filtrate water quality.
[0044] Specifically, the sampling table 201 is provided with a mounting cavity 205 for accommodating a motor 206 and a control unit 207. The sampling table 201 is provided with a driving mechanism connected with the rotating disc 202. The driving mechanism is used for controlling the rotation of the rotating disc 202, so that the sampling cup 203 can be sequentially conveyed to the lower side of the sampling pipe 105 according to the set frequency, so as to sample the filtrate.
[0045] As shown in Figures 1 to 5 The driving mechanism comprises the motor 206, and the output end of the motor 206 is connected with the rotating disc 202. When the motor 206 operates, the motor 206 can drive the rotating disc 202 to rotate, so that the sampling cup 203 in the storage groove can be sequentially conveyed to the lower side of the sampling pipe 105, so as to perform the timed sampling.
[0046] The mounting cavity 205 is provided with the control unit 207, and the control unit 207 is electrically connected with the motor 206 and a control box. The control box can control the operation state of the motor 206 through the control unit 207, including the operation frequency of the motor 206 and the rotation angle of each time.
[0047] For example, if the number of sampling cups 203 is 12, and the change of the filtrate water quality in 1 hour needs to be analyzed, the motor 206 needs to be controlled to rotate every 5 minutes, and the rotation angle of the motor 206 is 30° each time.
[0048] For another example, if the number of sampling cups 203 is 10, and the change of the filtrate water quality in 2 hours needs to be analyzed, the motor 206 needs to be controlled to rotate every 12 minutes, and the rotation angle of the motor 206 is 36° each time. Specifically, the sampling interval can be determined according to the experimental or production needs.
[0049] In addition, a temporary storage chamber 208 is provided within the sampling station 201 for temporarily storing filtrate. A connecting tube 209 is connected to the cross-section pipe 104, one end of which is located within the temporary storage chamber 208. If the turbidity value of the filtrate in the main outlet pipe 103 exceeds the monitoring value set by the turbidity meter 3, the filtrate in the main outlet pipe 103 can enter the temporary storage chamber 208 through the connecting tube 209 for temporary storage, thereby preventing excessive liquid pressure within the filter press body 1.
[0050] Specifically, a second solenoid valve 210 is installed on the connecting pipe 209, and the second solenoid valve 210 is used to control the opening and closing of the connecting pipe 209. The second solenoid valve 210 and the first solenoid valve 107 are both electrically connected to the control box, and the control of the second solenoid valve 210 and the first solenoid valve 107 can be achieved through the control box.
[0051] like Figures 1 to 5 As shown, a submersible pump 211 is installed in the temporary storage chamber 208. A liquid extraction pipe and a return pipe 212 are connected to the submersible pump 211. One end of the return pipe 212 is connected to the liquid inlet pipe 101. When the submersible pump 211 is running, the submersible pump 211 can extract the filtrate in the temporary storage chamber 208 through the liquid extraction pipe and then transfer the filtrate to the liquid inlet pipe 101 through the return pipe 212, thereby circulating the filtrate with a higher turbidity value.
[0052] A one-way valve 213 is installed on the reflux pipe 212 , so that the liquid in the liquid inlet pipe 101 is not likely to flow back through the reflux pipe 212 .
[0053] In addition, an alarm is installed on the side wall of the sampling station 201 and is electrically connected to the control box. When the sampling cups 203 have all completed sampling, the alarm can sound an alarm to remind the staff. Before that, the staff can carry out other tasks, so that the staff does not need to constantly pay attention to the sampling time, which can reduce the burden on the staff to a certain extent.
[0054] Of course, when the turbidity meter 3 detects that the turbidity value of the filtrate in the liquid outlet main pipe 103 is higher than the monitoring value, the alarm can also be controlled to sound an alarm to remind the staff to check in time to eliminate the fault.
[0055] like Figures 1 to 5 As shown, a turbidity meter 3 is installed on the liquid outlet manifold 103 and is electrically connected to the control box. The turbidity meter 3 is used to monitor the turbidity of the filtrate in the liquid outlet manifold 103. If the turbidity value of the filtrate is lower than the set monitoring value, the filtrate can continue to be transported through the liquid outlet manifold 103 and enter the next process. If the turbidity value of the filtrate is higher than the set monitoring value, the filtrate can be temporarily transported to the temporary storage chamber 208.
[0056] In use, the slurry enters the filter press body 1 from the inlet pipe 101, and is discharged through the outlet branch pipes 102 under the filtering action of the filter press body 1, and is then gathered in the outlet main pipe 103 and discharged to the next process. The turbidity of the filtrate flowing in the outlet main pipe 103 can be monitored by the turbidity meter 3 on the outlet main pipe 103.
[0057] If the turbidity value of the filtrate is lower than the monitoring value, the filtrate will continue to be conveyed through the outlet main pipe 103 and enter the next process. At the same time, the sampling mechanism 2 can be used to take samples of the filtrate at regular intervals to determine the changes in the water quality of the filtrate.
[0058] Specifically, before sampling, a plurality of sampling cups 203 are placed in the plurality of holding grooves, and corresponding labels are pasted in the label grooves 204. When sampling, the electromagnetic timing valve 106 on the sampling pipe 105 is opened under the control of the control box, and part of the filtrate in the outlet main pipe 103 enters the sampling cup 203 through the sampling pipe 105. The control box controls the electromagnetic timing valve 106 to close, and then controls the motor 206 to operate, so that the rotating disc 202 is driven to rotate, so that the sampling cup 203 that has completed sampling rotates, and another empty sampling cup 203 rotates to be directly below the sampling pipe 105. When the electromagnetic timing valve 106 is opened again, the sampling cup 203 can continue to sample. In this way, the plurality of sampling cups 203 can be sampled in turn. When all the sampling cups 203 have completed sampling, the alarm gives an alarm to remind the staff. Before this, the staff can carry out other work, so that the staff do not need to pay attention to the sampling time all the time, and the staff burden can be reduced to a certain extent.
[0059] If the turbidity value of the filtrate is higher than the monitoring value, the control box controls the first electromagnetic valve 107 to close and the second electromagnetic valve 210 to open, so that the filtrate in the outlet main pipe 103 enters the temporary storage cavity 208 through the connecting pipe 209. At the same time, the submersible pump 211 is controlled to operate, and the submersible pump 211 draws the filtrate in the temporary storage cavity 208 through the liquid suction pipe and then conveys the filtrate to the inlet pipe 101 through the return pipe 212, so as to re-filter the filtrate with a higher turbidity. At this stage, the sampling mechanism 2 does not perform sampling work.
[0060] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0061] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.
Claims
1. A filter press filtrate timing sampling component, characterized in that: include: A filter press body, wherein the filter press body is connected to a liquid inlet pipe and a plurality of liquid outlet branches, wherein the plurality of liquid outlet branches are connected to a liquid outlet main pipe through pipelines, wherein the liquid outlet main pipe is connected to a four-way pipe, wherein the four-way pipe is connected to a sampling pipe, and wherein an electromagnetic timing valve is installed on the sampling pipe; The sampling mechanism is arranged on one side of the filter press body, and the sampling mechanism includes a sampling platform. A turntable is rotatably connected to the sampling platform. A plurality of storage slots and a plurality of label slots are provided on the surface of the turntable. The plurality of storage slots correspond one-to-one to the plurality of label slots. A sampling cup is provided in the storage slot, and the sampling cup corresponds to the sampling tube. A driving mechanism is installed in the sampling platform, and the driving mechanism is connected to the turntable.
2. A filter press filtrate timing sampling assembly according to claim 1, characterized in that: A control box is installed on the side wall of the filter press body, and the electromagnetic timing valve is electrically connected to the control box.
3. A filter press filtrate timing sampling assembly according to claim 2, characterized in that: An installation cavity is provided in the sampling platform, and the driving mechanism includes a motor, and an output end of the motor is connected to the turntable.
4. A filter press filtrate timing sampling assembly according to claim 3, characterized in that: A control unit is installed in the installation cavity, and the control unit is electrically connected to the motor and the control box.
5. The filter press filtrate timing sampling assembly according to claim 2, characterized in that: A turbidity meter is installed on the liquid outlet main pipe, and the turbidity meter is electrically connected to the control box.
6. A filter press filtrate timing sampling assembly according to claim 5, characterized in that: A temporary storage cavity is provided in the sampling platform, a connecting pipe is connected to the four-way pipe, and one end of the connecting pipe is provided in the temporary storage cavity.
7. A filter press filtrate timing sampling assembly according to claim 6, characterized in that: A second solenoid valve is installed on the connecting pipe, a first solenoid valve is installed on the liquid outlet main pipe, the first solenoid valve is arranged on the side of the four-way pipe away from the filter press body, and the second solenoid valve and the first solenoid valve are both electrically connected to the control box.
8. A filter press filtrate timing sampling assembly according to claim 7, characterized in that: A submersible pump is installed in the temporary storage chamber, and a liquid extraction pipe and a return pipe are connected to the submersible pump. One end of the return pipe is connected to the liquid inlet pipe.
9. A filter press filtrate timing sampling assembly according to claim 8, characterized in that: A one-way valve is installed on the return pipe.
10. A filter press filtrate timing sampling assembly according to claim 9, characterized in that: An alarm is installed on the side wall of the sampling platform, and the alarm is electrically connected to the control box.