Vehicle-mounted battery inspection device
By designing an on-board battery inspection device and utilizing components such as limit sleeves, fastening bolts and drive motors, the stable fixation and convenient inspection of the battery pack are achieved, solving the problems of inconvenient fixation and difficult observation in the existing technology and improving the inspection efficiency.
Patent Information
- Application Number
- CN202422474623.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the prior art, it is difficult to fix the inspection device of the power battery pack at an appropriate height, which causes fatigue to the workers and makes it difficult to observe the multimeter information. It is also difficult to adapt to battery packs of different sizes.
An on-vehicle battery inspection device was designed, which included a base, a sliding seat, a connecting rod, a platform, a bracket, a guide, a ring, a return spring and other components. The battery pack was stably fixed and conveniently inspected through a limit sleeve, a fastening bolt and a drive motor.
This device allows the battery pack to be fixed at an appropriate height, so that the inspection process only requires one-handed operation, reducing fatigue, improving inspection efficiency, and being able to adapt to battery packs of different sizes.
Smart Images

Figure CN223450056U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of vehicle-mounted battery, especially to a vehicle-mounted battery inspection device. BACKGROUND
[0002] The power battery pack of a new energy vehicle is a core component of the new energy vehicle, is responsible for storing electric energy and continuously providing power output and driving capacity for the vehicle, and directly affects the cruising range and performance of the vehicle. The power battery pack has the technical characteristics of high energy density, high power output, long service life (usually up to 5-10 years) and wide working temperature range. At the same time, with the continuous progress of technology, the power battery pack is also continuously improving in cost control, production process and safety.
[0003] When the power battery pack of a new energy vehicle fails, it needs to be disassembled for inspection. During the inspection, a multimeter is generally used. The worker places the multimeter in the appropriate position and holds the probes with both hands to measure the total voltage of the battery pack and the single cell voltage of each module. Since the power battery pack generally has a large number of battery cells, the worker is easily very tired after overall detection, and it is not convenient to observe the information on the multimeter during the process. Secondly, the current power battery pack detection device does not allow the worker to place the heavy equipment at the appropriate height and fix it.
[0004] Therefore, it is necessary to provide a new vehicle-mounted battery inspection device to solve the above technical problems. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problem of providing a vehicle-mounted battery inspection device which can conveniently fix the power battery pack at an appropriate height and facilitate the user to easily check the voltage of the single cell.
[0006] To solve the above technical problems, the utility model provides a vehicle-mounted battery inspection device, which comprises a base and an auxiliary assembly. The inside of the base is rotatably connected with a first double-headed screw rod. The surface of the first double-headed screw rod is threadedly connected with a sliding seat on both sides. The sliding seat is slidably connected with the base. The upper side of the base is provided with a platform. A connecting rod is hinged between the sliding seat and the bottom surface of the platform.
[0007] The auxiliary assembly comprises a movable element, the movable element is provided with two and is slidably connected with the front and rear edges of the platform, a first movable sleeve is fixedly connected to the surface of the movable element, a support is arranged outside the platform, the front and rear ends of the support are located inside the two first movable sleeves respectively, a second movable sleeve is slidably connected to the top of the support, a guide element is fixedly connected to the surface of one side wall of the second movable sleeve, an annular element is slidably connected to the surface of the guide element, a return spring is fixedly connected between the bottom of the guide element and the annular element, a horizontal plate is fixedly connected to the surface of one side wall of the annular element, a sliding groove is formed in the surface of the horizontal plate, a limiting sleeve is slidably connected inside the sliding groove, and two limiting sleeves are provided and fastening bolts are threadedly connected to the surface of the outer wall of the limiting sleeve.
[0008] As a further scheme of the utility model, the top of the second movable sleeve is fixedly connected with a mounting element through a connecting element, a fixing bolt is threadedly connected to the surface of one side wall of the mounting element, and a clamping plate is rotatably connected to the end of the fixing bolt.
[0009] Through the above technical scheme, when the power battery pack is inspected, a multimeter is generally used, the staff places the multimeter at a proper position, and then holds two probes with hands to detect the total voltage of the battery pack and the single voltage of each module. Since the power battery pack generally has a large number of battery monomers, the staff is very tired after overall detection, and it is inconvenient to observe the information on the multimeter during the process. In the device, the user places the two probes into the limiting sleeves and locks them with the fastening bolts, then places the multimeter into the mounting element and fixes it with the fixing bolt, and then moves the two probes to the positive and negative electrodes of the single battery and presses down the annular element when the battery module is inspected. Since the return spring is arranged at the lower side of the annular element, the annular element can move downward under stress. Since the positive and negative electrodes of each single battery are consistent, the distance between the probes does not need to be adjusted again during the subsequent detection process after the first adjustment. Meanwhile, the user only needs to hold the horizontal plate with one hand to slide forward and backward or move left and right to the specified position during the detection process. The process does not need to be operated with both hands, and the multimeter is always at a proper position, which is convenient for observation. The structure design is humanized and can improve the efficiency.
[0010] As a further scheme of the utility model, a plurality of vertically arranged insertion holes are formed in the front and rear surfaces of the support, and a bolt is inserted into the insertion hole at a proper height.
[0011] Through the above technical scheme, the distance between the top of the support and the surface of the platform can be changed by inserting the bolt into the insertion hole at a proper height, so that the power battery pack of different sizes can be inspected.
[0012] As a further scheme of the utility model, a plurality of equidistantly arranged roller shafts are rotatably connected to the platform surface, one end of the first double-headed screw rod extends to the outside of the base and is fixedly connected with the output end of the driving motor, and the driving motor is fixedly connected with the base.
[0013] Through the above technical scheme, the current power battery pack detection device does not utilize workers to place heavy equipment at a suitable height and fix, in the device, the platform is at a low position in a normal state, facilitating workers to lift the power battery pack thereon, and since a plurality of roller shafts are arranged on the surface, the power battery pack is very labor-saving to place thereon and take therefrom, then the position of the sliding block on the guide rail is adjusted and locked by the locking bolt, then the second double-headed screw rod is rotated to allow the left and right limiting members to approach the power battery pack and fix the power battery pack in the middle, finally the driving motor is started to drive the first double-headed screw rod to rotate, so that the two groups of sliding seats that approach each other lift the platform by the connecting rod, allowing the platform to be at a height convenient for workers to inspect, and the structure design can stably fix power battery packs of different sizes and is convenient for workers to take and place.
[0014] As a further scheme of the utility model, a limiting assembly is arranged on the platform, the limiting assembly comprises a second double-headed screw rod, the second double-headed screw rod is rotatably connected with the bottom of the platform, threaded sleeves are threadedly connected to the left and right sides of the surface of the second double-headed screw rod, through grooves are formed in the top of the two sides of the platform, and the top portions of the two threaded sleeves extend to the upper side of the platform through the through grooves on the two sides and are fixedly connected with guide rails.
[0015] Through the above technical scheme, the position of the limiting member can be adjusted by the sliding block, so that the four limiting members can limit the four corners of the power battery pack, and the two groups of guide rails can be moved towards the center by rotating the second double-headed screw rod, so that the limiting member limits the power battery pack in the middle.
[0016] As a further scheme of the utility model, sliding blocks are slidably connected to the front and rear sides of the surface of the guide rail, locking bolts are threadedly connected to the top of the sliding block, and a limiting member is fixedly connected to the side wall surface of the side of the sliding block facing the roller shaft.
[0017] Through the above technical scheme, the sliding block can be fixed at a suitable position on the guide rail by the locking bolt, and the limiting member can limit the corner of the power battery pack.
[0018] As a further scheme of the utility model, one end of the second double-headed screw rod is fixedly connected with a rotating disc, the bottom of the base is fixedly connected with feet in a front-rear symmetrical manner on the two sides, and a shock pad is bonded to the bottom of the foot.
[0019] Through the above technical scheme, the second double screw rod is conveniently rotated by workers through the turntable, and the structure as a whole is kept stable and is not prone to shaking through the setting of the feet with damping pads.
[0020] Compared with the related art, the vehicle-mounted battery inspection device has the following beneficial effects.
[0021] 1. In the utility model, when checking the power battery pack, a multimeter is generally used, and a worker places the multimeter at a proper position and holds two probes of the multimeter to check the total voltage of the battery pack and the single voltage of each module. Since the power battery pack generally has a large number of battery cells, the worker is prone to be very tired after overall detection, and it is inconvenient to observe the information on the multimeter during the process. In the device, the user places the two probes into the limiting sleeves and locks them with fastening bolts, then places the multimeter into the mounting piece and fixes it with fixing bolts, and then moves the two probes to the positive and negative electrodes of the single battery cell and presses the annular piece when checking the battery module. Since the reset spring is arranged at the lower side of the annular piece, the annular piece can move downward under stress. Since the positive and negative electrodes of each single battery cell are consistent, the distance between the probes does not need to be adjusted during the subsequent detection process after the first adjustment. Meanwhile, the user only needs to hold the horizontal plate and slide it forward and backward or move it leftward and rightward to the specified position during detection. This process does not need to be operated by both hands, and the multimeter is always at a proper position, which is convenient for observation. The structure design is humanized and can improve the efficiency.
[0022] 2. In the utility model, the current power battery pack detection device does not use workers to place the heavy equipment at a proper height and fix it. In the device, the platform is at a low position in a normal state, which is convenient for workers to lift the power battery pack onto the platform. Since a plurality of roller shafts are arranged on the surface, it is very labor-saving to place and take down the power battery pack. Then, the position of the sliding block on the guide rail is adjusted and locked with the locking bolt. Then, the left and right limiting members are moved close to the power battery pack by rotating the second double screw rod, and the platform is at a height convenient for workers to check by rotating the first double screw rod driven by the driving motor to make the two groups of sliding seats close to each other through the connecting rod to lift the platform. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to facilitate the understanding of those skilled in the art, the utility model will be further described in combination with the drawings.
[0024] Figure 1 The utility model discloses a kind of vehicle-mounted battery inspection devices of the overall structure diagram Figure 1 ;
[0025] Figure 2 Part structure diagram of the vehicle-mounted battery inspection device Figure 1
[0026] Figure 3 Part structure diagram of the vehicle-mounted battery inspection device Figure 2
[0027] Figure 4 Part structure diagram of the vehicle-mounted battery inspection device Figure 3 .
[0028] Main symbol explanation:
[0029] 1, base; 2, first double screw; 3, sliding seat; 4, connecting rod; 5, platform; 6, roller shaft; 7, limiting assembly; 8, through slot; 9, auxiliary assembly; 10, second double screw; 11, threaded sleeve; 12, guide rail; 13, sliding block; 14, locking bolt; 15, limiting piece; 16, bracket; 17, jack; 18, first movable sleeve; 19, bolt; 20, movable piece; 21, guide piece; 22, second movable sleeve; 23, mounting piece; 24, cross plate; 25, limiting sleeve; 26, fastening bolt; 27, ring piece; 28, return spring. DETAILED DESCRIPTION
[0030] Please combine Figures 1 to 4 , wherein, Figure 1 Overall structure diagram of the vehicle-mounted battery inspection device Figure 1 Figure 2 Part structure diagram of the vehicle-mounted battery inspection device Figure 1 Figure 3 Part structure diagram of the vehicle-mounted battery inspection device Figure 2 Figure 4 Part structure diagram of the vehicle-mounted battery inspection device Figure 3 . The vehicle-mounted battery inspection device comprises:
[0031] The base 1 is internally rotatably connected with the first double screw 2, the surface of the first double screw 2 is threadedly connected with the sliding seat 3 on both sides, the sliding seat 3 is slidably connected with the base 1, the upper side of the base 1 is provided with the platform 5, and the two sliding seats 3 are hingedly connected with the connecting rods 4 between the bottom surface of the platform 5;
[0032] The auxiliary assembly 9 comprises a movable piece 20 which is provided with two and is slidably connected with the front and rear edges of the platform 5, and the movable piece 20 is fixedly connected with a first movable sleeve 18 on the surface, the platform 5 is provided with a support 16 on the outside, the front and rear ends of the support 16 are located inside the two first movable sleeves 18 respectively, the top of the support 16 is slidably connected with a second movable sleeve 22, a guide piece 21 is fixedly connected with the surface of one side wall of the second movable sleeve 22, an annular piece 27 is slidably connected with the surface of the guide piece 21, a reset spring 28 is fixedly connected between the bottom of the guide piece 21 and the annular piece 27, a horizontal plate 24 is fixedly connected with the surface of one side wall of the annular piece 27, and a sliding groove is formed in the surface of the horizontal plate 24 and a limiting sleeve 25 is slidably connected inside the sliding groove, and the limiting sleeve 25 is provided with two and is screwed with a fastening bolt 26 on the surface of the outer wall.
[0033] As shown in Figures 1-4 , the top of the second movable sleeve 22 is fixedly connected with a mounting piece 23 through a connecting piece, a fixed bolt is screwed with the surface of one side wall of the mounting piece 23, and a clamping plate is rotatably connected with the end of the fixed bolt and is slidably connected between the mounting piece 23.
[0034] When checking the power battery pack, a multimeter is generally used, and the staff places the multimeter at a suitable position and holds two probes to check the total voltage of the battery pack and the single cell voltage of each module. Since the power battery pack generally has a large number of battery cells, the staff is easily very tired after overall detection, and it is inconvenient to observe the information on the multimeter during the process. In the device, the user places two probes into the limiting sleeve 25 and locks them with the fastening bolt 26, then places the multimeter into the mounting piece 23 and fixes it with the fixed bolt, and then moves the two probes to the positive and negative electrodes of the single cell and presses down the annular piece 27 when checking the battery module. Since the reset spring 28 is arranged at the lower side of the annular piece 27, it can move downward under stress. Since the positive and negative electrodes of each single cell are consistent, the distance between the probes does not need to be adjusted again during the subsequent detection process after the first adjustment. Meanwhile, the user only needs to hold the horizontal plate 24 and slide it forward and backward or move it left and right to the specified position during detection. This process does not require two-handed operation, and the multimeter is always in a suitable position, which is convenient for observation. The structure design is humanized and can improve the efficiency.
[0035] As shown in Figures 1-4 , a plurality of vertically arranged insertion holes 17 are formed in the front and rear surfaces of the support 16, and a latch 19 is inserted into the surface of the first movable sleeve 18, and one end of the latch 19 extends into the insertion hole 17 on one side.
[0036] By inserting the latch 19 into the insertion hole 17 of a suitable height, the distance between the top of the support 16 and the surface of the platform 5 can be changed, so as to check the power battery pack of different sizes.
[0037] As shown in Figures 1-4 The platform 5 is rotationally connected with a plurality of equidistantly arranged roller shafts 6. One end of the first double-headed screw 2 extends to the outside of the base 1 and is fixedly connected with the output end of the driving motor. The driving motor is fixedly connected with the base 1.
[0038] The current power battery pack detection device does not require workers to place heavy equipment at a suitable height and fix it. In the device, the platform 5 is at a lower position in the normal state, which facilitates workers to lift the power battery pack thereon. Since a plurality of groups of roller shafts 6 are arranged on the surface of the platform 5, the power battery pack is very labor-saving to be placed thereon and taken therefrom. Then, the position of the sliding block 13 on the guide rail 12 is adjusted and locked by the locking bolt 14. Then, the second double-headed screw 10 is rotated to allow the left and right limiting members 15 to approach the power battery pack and fix the power battery pack in the middle. Finally, the driving motor is started to drive the first double-headed screw 2 to rotate, so that the two groups of sliding seats 3 approach each other through the connecting rods 4 to lift the platform 5, so that the platform 5 is at a height convenient for workers to check. The structure design can stably fix power battery packs of different sizes and is convenient for workers to take and place.
[0039] As shown in Figures 1-4 The platform 5 is provided with a limiting assembly 7. The limiting assembly 7 comprises a second double-headed screw 10 rotationally connected with the bottom of the platform 5. The surface of the second double-headed screw 10 is threadedly connected with a threaded sleeve 11 on the left and right sides. The top of the platform 5 is provided with a through slot 8 on the two side edges. The top of the two threaded sleeves 11 extends to the upper side of the platform 5 through the through slots 8 on the two sides and is fixedly connected with a guide rail 12.
[0040] The position of the limiting member 15 can be adjusted by the sliding block 13, so that the four limiting members 15 can limit the four corners of the power battery pack. The two groups of guide rails 12 can be moved towards the center by rotating the second double-headed screw 10, so that the limiting members 15 limit the power battery pack in the middle.
[0041] As shown in Figures 1-4 The guide rail 12 is slidingly connected with a sliding block 13 on the front and rear sides. The top of the sliding block 13 is threadedly connected with a locking bolt 14. The side wall of the sliding block 13 towards the roller shaft 6 is fixedly connected with a limiting member 15.
[0042] The sliding block 13 can be fixed at a suitable position on the guide rail 12 by the locking bolt 14, and the limiting member 15 can limit the edge corners of the power battery pack.
[0043] As shown in Figures 1-4 One end of the second double-headed screw 10 is fixedly connected with a rotating disc. The bottom of the base 1 is fixedly connected with a support leg on the two sides in front and back symmetry. The bottom of the support leg is bonded with a shock pad.
[0044] The second double screw rod 10 is conveniently rotated by the rotating disc, and the structure is kept stable and not easy to shake by setting the supporting legs with damping pads.
[0045] The working principle of the vehicle-mounted battery inspection device is as follows:
[0046] First step: when checking the power battery pack, a multimeter is generally used, and a worker places the multimeter at a suitable position and holds two probes to check the total voltage of the battery pack and the single voltage of each module. Since the power battery pack generally has a large number of battery monomers, the worker is very tired after overall detection, and it is inconvenient to observe the information on the multimeter during the process. In the device, the user places two probes into the limiting sleeve 25 and locks them with the fastening bolt 26, then places the multimeter into the mounting piece 23 and fixes it with the fixing bolt, and then moves the two probes to the positive and negative electrodes of the single battery and presses the annular piece 27. The lower side of the annular piece 27 can move downward under stress because of the reset spring 28. Since the positive and negative electrodes of each single battery are consistent, the distance between the probes does not need to be adjusted during the subsequent detection process after the first adjustment. During detection, the user only needs to hold the horizontal plate 24 and slide it forward and backward or move it left and right to the specified position. This process does not require two hands, and the multimeter is always in the appropriate position, which is convenient for observation. The structure design is humanized and can improve efficiency.
[0047] Second step: the current power battery pack detection device does not use workers to place heavy equipment at a suitable height and fix it. In the device, the platform 5 is at a low position under normal conditions, which is convenient for workers to lift the power battery pack onto it. Since a plurality of roller shafts 6 are arranged on the surface, it is very labor-saving to place and take the power battery pack. Then, the position of the sliding block 13 on the guide rail 12 is adjusted and locked with the locking bolt 14. Then, the second double screw rod 10 is rotated to make the limiting pieces 15 on the left and right sides close to the power battery pack and fix it in the middle. Finally, the first double screw rod 2 is rotated by starting the driving motor, so that the two groups of sliding seats 3 close to each other are lifted by the connecting rods 4 to make the platform 5 at a height convenient for workers to check. The structure design can stably fix power battery packs of different sizes and is convenient for workers to take and place.
[0048] It should be noted that the device structure and the drawings of the utility model mainly describe the principle of the utility model, and the setting of the power mechanism, the power supply system and the control system of the device is not completely described clearly in the technical principle of the design, and under the premise that the technical personnel in the field understand the principle of the above-mentioned utility model, the specific of the power mechanism, the power supply system and the control system can be clearly known, and the control mode of the application file is automatically controlled through the controller, and the control circuit of the controller can be realized through simple programming of the technical personnel in the field;
[0049] The standard parts used can be purchased from the market, and can be ordered according to the description and drawings, the specific connection mode of each part adopts the conventional screw, rivet, welding and other conventional means in the prior art, the mechanical, part and equipment adopt the conventional type in the prior art, and the components known by the technical personnel in the field, the structure and principle thereof can be known by the technical personnel through the technical manual or through the conventional experimental method.
[0050] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations or direct or indirect application can be made to these embodiments without departing from the principle and spirit of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents, and the same reason includes in the patent protection scope of the utility model.
Claims
1. A vehicle-mounted battery inspection device, characterized in that: The invention comprises a base (1) and an auxiliary component (9), wherein a first double-headed screw (2) is rotatably connected to the interior of the base (1), and sliding seats (3) are threadedly connected to both sides of the surface of the first double-headed screw (2), and the sliding seats (3) are slidably connected to the base (1), a platform (5) is provided on the upper side of the base (1), and a connecting rod (4) is hinged between the two sliding seats (3) and the bottom surface of the platform (5); The auxiliary component (9) includes a movable part (20), two movable parts (20) are provided and are respectively slidably connected to the front and rear edge positions of the platform (5), a first movable sleeve (18) is fixedly connected to the surface of the movable part (20), a bracket (16) is provided on the outside of the platform (5), the front and rear ends of the bracket (16) are respectively located inside the two first movable sleeves (18), the top of the bracket (16) is slidably connected to the second movable sleeve (22), and a side wall surface of the second movable sleeve (22) is fixedly connected to the surface of the first movable sleeve (18). A guide member (21) is fixedly connected to the surface, and a ring member (27) is slidably connected to the surface of the guide member (21). A reset spring (28) is fixedly connected between the ring member (27) and the bottom of the guide member (21). A side wall surface of the ring member (27) is fixedly connected to a transverse plate (24). A sliding groove is provided on the surface of the transverse plate (24). A limiting sleeve (25) is slidably connected inside the sliding groove. Two limiting sleeves (25) are provided and a fastening bolt (26) is threadedly connected to the outer wall surface of the limiting sleeve (25).
2. The vehicle-mounted battery inspection device according to claim 1, wherein: The top of the second movable sleeve (22) is fixedly connected to a mounting member (23) via a connecting member, a fixing bolt is threadedly connected to a side wall surface of the mounting member (23), an end of the fixing bolt is rotatably connected to a clamping plate, and the clamping plate is slidably connected to the mounting member (23).
3. The vehicle-mounted battery inspection device according to claim 1, wherein: The front and rear surfaces of the bracket (16) are both provided with a plurality of longitudinally arranged insertion holes (17); the surface of the first movable sleeve (18) is plugged with a latch (19); one end of the latch (19) extends into the interior of the insertion hole (17) on one side.
4. The vehicle-mounted battery inspection device according to claim 1, wherein: The surface of the platform (5) is rotatably connected to a plurality of rollers (6) arranged at equal intervals. One end of the first double-headed screw (2) extends to the outside of the base (1) and is fixedly connected to the output end of the drive motor. The drive motor and the base (1) are fixedly connected.
5. The vehicle-mounted battery inspection device according to claim 4, wherein: A limiting assembly (7) is provided on the platform (5), and the limiting assembly (7) includes a second double-headed screw (10), which is rotatably connected to the bottom of the platform (5), and threaded sleeves (11) are threadedly connected on both sides of the surface of the second double-headed screw (10). Through grooves (8) are provided at the edge positions on both sides of the top of the platform (5), and the tops of the two threaded sleeves (11) extend to the upper side of the platform (5) through the through grooves (8) on both sides and are fixedly connected to the guide rails (12).
6. The vehicle-mounted battery inspection device according to claim 5, characterized in that: Slide blocks (13) are slidably connected to the front and rear sides of the guide rail (12), a locking bolt (14) is threadedly connected to the top of the slide block (13), and a limiting member (15) is fixedly connected to the side wall surface of the slide block (13) facing the roller shaft (6).
7. The vehicle-mounted battery inspection device according to claim 6, wherein: One end of the second double-headed screw (10) is fixedly connected to a turntable, and both sides of the bottom of the base (1) are fixedly connected to supporting feet in a front-to-back symmetrical manner, and shock-absorbing pads are bonded to the bottom of the supporting feet.