Thermoplastic forming machine
Through the coordinated design of the forming groove and the ventilation plate, multi-angle heating of the sleeve is achieved, which solves the problems of difficult and low efficiency in the existing sleeve heating operation and improves the processing efficiency and product quality of the thermoplastic molding machine.
Patent Information
- Application Number
- CN202422947736.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing thermoplastic molding equipment requires rotating the wire harness during the sleeve heating process, which is difficult to operate, has low processing efficiency, and requires high operator experience, which can easily lead to product defects.
The coordinated design of the forming trough and the ventilation plate allows high-temperature airflow to heat the sleeve from multiple angles. This allows for uniform heating of the sleeve, reducing the need for wiring harness angle adjustments.
It improves the uniformity of the casing shrinkage process, improves product processing efficiency and quality, reduces operation difficulty, and ensures the stability of product production.
Smart Images

Figure CN223450609U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness production, in particular to a thermoplastic forming machine. Background Art
[0002] During the production of wire harnesses, thermoplastic processes are used to coat the ends and connections of the harness to prevent damage and improve durability. Current molding processes often utilize thermoplastic molding. High-temperature hot air is used to heat and purge the connector sleeve, causing it to shrink and tightly coat the ends and connections.
[0003] After testing, it was discovered that the main problem with current thermoplastic molding equipment is the cylindrical air outlet structure. This structure often requires adjusting the angle of the wire harness when heating the sleeve to ensure uniform heating and stable contraction in all directions, thereby ensuring a good seal. However, due to the excessive length of some wire harnesses and the high torsional stiffness of the outer material, rotation is difficult. This not only increases the operator's workload and affects the molding effect, but also requires a high level of operator experience. Incorrect operation often causes defects, affecting product quality, and cannot meet current production needs. Utility Model Content
[0004] The purpose of this utility model is to provide a thermoplastic molding machine to address the above-mentioned problems. This solves the technical problem in the prior art that the sleeve needs to be rotated during the thermoplastic molding process, which is difficult to operate and has low processing efficiency. Among the many technical solutions provided by this utility model, the preferred technical solution adopts a coordinated design of a molding groove and a ventilation plate, which enables high-temperature airflow to heat the sleeve from multiple angles, thereby improving the uniformity of the sleeve shrinkage process. This not only improves product processing efficiency but also ensures product production quality. The technical effect is explained in detail below.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The thermoplastic forming machine provided by the utility model comprises:
[0007] A lower shell, wherein a through-going forming groove is provided on the side wall of the lower shell;
[0008] A ventilation plate is arranged on the inner wall of the forming groove, and the surface of the ventilation plate is provided with evenly distributed through holes;
[0009] A partition plate is vertically arranged on the inner wall of the lower shell, and a heating pipe is provided inside the lower shell and passes through the partition plate;
[0010] Vent holes are arranged on the outer wall of the lower shell, and the heating pipe is provided with a fan motor near one end of the vent holes;
[0011] The upper cover body is buckled and installed above the lower cover body.
[0012] Preferably, the lower shell is provided with a baffle.
[0013] Preferably, the inner wall of the lower shell is provided with a heat insulation layer.
[0014] Preferably, the inner bottom surface of the lower shell is vertically provided with a mounting bracket for supporting the heating pipe.
[0015] Preferably, the lower shell is provided with a clamping base, the top surface of the clamping base is provided with a locking disc, and the inside of the clamping base is provided with a locking bolt matched with the clamping base.
[0016] Preferably, the surface of the upper cover body is provided with a marking area.
[0017] The beneficial effect is that:
[0018] The cooperation of the forming groove and the baffle can heat the sleeve from multiple angles, thereby improving the uniformity of the sleeve during the shrinking process, improving the product processing efficiency, and ensuring the product production quality. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0020] Figure 1 is the perspective view of the utility model Figure One ;
[0021] Figure 2 is the perspective view of the utility model Figure Two ;
[0022] Figure 3 is the perspective view of the utility model Figure Three ;
[0023] Figure 4 is the perspective view of the utility model Figure Four .
[0024] The signs in the drawings are explained as follows:
[0025] 1, locking bolt; 2, clamping base; 3, upper cover body; 4, ventilation plate; 5, forming groove; 6, mark area; 7, lower shell; 8, locking disc; 9, air supply motor; 10, ventilation hole; 11, mounting bracket; 12, heating pipe; 13, heat insulation layer; 14, air deflector; 15, partition plate. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope protected by the utility model.
[0027] Referring to Figures 1-4 The utility model provides thermoplastic forming machine, including:
[0028] Lower shell 7, the side wall of lower shell 7 is provided with the forming groove 5 of through arrangement, lower shell 7 is the cuboid structure, hollow inside, the forming groove 5 is through and is arranged in the end of lower shell 7, to place ventilation plate 4 conveniently;
[0029] Ventilation plate 4, is arranged on the inner wall of forming groove 5, the surface of ventilation plate 4 is provided with the uniformly distributed through hole, the section of ventilation plate 4 is U type structure, when using buckle installation in forming groove 5, the inner wall of lower shell 7 is provided with the recess for the buckle of ventilation plate 4, the through hole on the surface of ventilation plate 4 can conveniently air circulation, improves the packaging efficiency;
[0030] Partition plate 15, vertically set up on the inner wall of lower shell 7, wherein partition plate 15 separates the interior space of lower shell 7, and the air outlet of heating pipe 12 is separately separated into a space, so that the thermoplastic forming space can be reduced, heat loss is reduced, and the forming efficiency is improved, the heating pipe 12 is provided with through partition plate 15 in the inside of lower shell 7, the heating pipe 12 is provided with resistance wire for heating in the inside, and the air circulation in the inside can be heated after electrification;
[0031] Ventilation hole 10, is arranged on the outer wall of lower shell 7, and the end of heating pipe 12 close to ventilation hole 10 is provided with air supply motor 9, and air supply motor 9 can suck the air outside lower shell 7 into heating pipe 12, to heat the air flow;
[0032] Upper cover body 3, buckle installation is installed above lower cover body, and the upper cover body 3 is used for buckle installation of lower cover body.
[0033] In use, workers fix and install the clamping base 2 at the edge of the workbench according to the work area design, and put the sleeve to be formed on the end or joint of the wire harness, after the sleeve is put on, the wire harness is put into the forming groove 5, at this time, the switch on the upper cover body 3 is controlled to make the power supply fan and the heating pipe 12 work, the power supply fan draws the external air from the air vent 10 on the lower shell 7 into the heating pipe 12 to be heated, the high-temperature airflow is introduced into the forming groove 5 from below and the side wall of the ventilation plate 4, and directly contacts the sleeve through the through hole on the ventilation plate 4, the sleeve is heated and shrunk to cover the surface of the wire harness, the process of thermoplastic forming is realized, and in the process, the ventilation plate 4 uniformly supplies air, the angle of the wire harness does not need to be adjusted, the shrinkage degree of the sleeve is consistent, and the production quality of products can be improved.
[0034] In another embodiment, the lower shell 7 is provided with a wind guide plate 14, the wind guide plate 14 is an inclined plate, and is used for guiding the hot air introduced by the heating pipe 12 to the ventilation plate 4, so that the heat exchange efficiency is improved.
[0035] In another embodiment, the inner wall of the lower shell 7 is provided with a heat insulation layer 13, because the temperature of the hot air treated by the heating pipe 12 is high, in order to avoid that the temperature of the lower shell 7 is too high due to long-time work of the equipment, the heat insulation layer 13 is additionally arranged to reduce the temperature conduction efficiency and avoid the situation that the user is scalded in use.
[0036] In another embodiment, the inner bottom surface of the lower shell 7 is vertically provided with a mounting bracket 11 for supporting the heating pipe 12, the mounting bracket 11 is provided with a through hole for inserting the heating pipe 12, so that the heating pipe 12 can be conveniently installed and supported.
[0037] In another embodiment, the lower shell 7 is provided with the clamping base 2, the top surface of the clamping base 2 is provided with the locking disc 8, the inside of the clamping base 2 is provided with the locking bolt 1 matched with the clamping base 2, in use, the equipment can be moved to the edge of the table surface of the production line for positioning, and the locking disc 8 is moved by the locking bolt 1, so that the positioning and clamping are realized, and the difficulty in equipment installation is reduced, and the equipment is suitable for most working environments.
[0038] In another embodiment, the surface of the upper cover body 3 is provided with a marking area 6, the surface of the marking area 6 can be pasted with the model matched with the equipment, so that the workers can identify and ensure the production safety.
[0039] The above is only a specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.
Claims
1. A thermoplastic forming machine, characterized by: include: A lower shell (7), wherein a through-going forming groove (5) is provided on a side wall of the lower shell (7); A ventilation plate (4) is arranged on the inner wall of the forming groove (5), and the surface of the ventilation plate (4) is provided with evenly distributed through holes; A partition plate (15) is vertically arranged on the inner wall of the lower shell (7), and a heating pipe (12) is provided inside the lower shell (7) and passes through the partition plate (15); A ventilation hole (10) is provided on the outer wall of the lower shell (7); an air supply motor (9) is provided at one end of the heating tube (12) close to the ventilation hole (10); The upper cover body (3) is buckled and installed above the lower cover body.
2. The thermoplastic forming machine according to claim 1, characterized in that: An air guide plate (14) is provided in the lower shell (7).
3. The thermoplastic forming machine according to claim 1, characterized in that: A heat insulation layer (13) is provided on the inner wall of the lower shell (7).
4. The thermoplastic forming machine according to claim 1, characterized in that: A mounting bracket (11) for supporting the heating tube (12) is vertically arranged on the inner bottom surface of the lower shell (7).
5. The thermoplastic forming machine according to claim 1, characterized in that: A clamping base (2) is provided below the lower shell (7), a locking disk (8) is provided on the top surface of the clamping base (2), and a locking bolt (1) that cooperates with the clamping base (2) is provided inside the clamping base (2).
6. The thermoplastic forming machine according to claim 1, characterized in that: A marking area (6) is provided on the surface of the upper cover (3).