Automatic coil arranging and arranging device
By designing an automatic coil arrangement and management device, and using wire management rollers and wiping cotton to remove copper wire dust and eliminate static electricity, the problems of dust and static electricity on the surface of the copper wire in the winding machine are solved, the uniformity and consistency of the winding are achieved, and the product quality and safety are improved.
Patent Information
- Application Number
- CN202422946065.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-29
AI Technical Summary
During the operation of the existing winding machine's wire arrangement mechanism, dust and impurities attached to the surface of the copper wire are not effectively removed, which affects the winding effect and may cause electrostatic interference, resulting in uneven winding or damage to the insulation layer.
A coil automatic wire arrangement and management device is designed, which includes a wire management roller, a cleaning mechanism and a wiping cotton. It straightens the copper wire and removes dust, while eliminating static electricity, ensuring the uniformity and consistency of the copper wire during the winding process.
It effectively removes dust from the surface of the copper wire, eliminates static interference, improves the uniformity and consistency of winding, avoids copper wire entanglement and breakage, and improves product quality and safety.
Smart Images
Figure CN223450690U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the winding machine wire arranging technical field especially relates to a coil automatic wire arranging and arranging device. BACKGROUND
[0002] The existing winding machine wire arranging mechanism often faces the problem that dust and other impurities attached to the surface of the copper wire are not effectively removed during the working process. These dust and impurities can seriously affect the quality of the copper wire, leading to poor winding effect, and even safety hazards such as short circuit. In addition, copper wire often accumulates static electricity during the production process, and if dust is attached to the copper wire, it is more likely to cause static electricity, causing the copper wire to be affected by static electricity during the subsequent winding process, resulting in uneven winding or damage to the insulation layer, thereby affecting the quality and performance of the product.
[0003] In order to improve the winding quality and the reliability of the product, the market puts forward higher requirements for the technology of the wire arranging mechanism. On the one hand, effective dust removal technology is needed to remove dust and impurities from the surface of the copper wire; on the other hand, the problem of static electricity elimination needs to be solved to ensure that the copper wire is not disturbed by static electricity during the winding process, thereby improving the uniformity and consistency of the wire arranging. These technical improvements not only improve the quality of the product, but also effectively prolong the service life of the product and enhance the market competitiveness of the product. SUMMARY
[0004] The utility model aims at providing a coil automatic wire arranging and arranging device, which aims at solving the technical problem that the existing winding machine wire arranging mechanism often faces the problem that dust and other impurities attached to the surface of the copper wire are not effectively removed during the working process in the prior art.
[0005] To achieve the above-mentioned purpose, the utility model embodiment provides a coil automatic wire arranging and arranging device, which comprises a mounting plate, a wire arranging mechanism and a wire arranging mechanism. The wire arranging mechanism and the wire arranging mechanism are arranged on the mounting plate, and the wire arranging mechanism is located at the lower end of the mounting plate, and the wire arranging mechanism is located above the wire arranging mechanism. The wire arranging mechanism comprises a plurality of wire arranging rollers and a cleaning mechanism. Each wire arranging roller is rotatably arranged on the mounting plate from top to bottom along the direction of the mounting plate, and the cleaning mechanism is arranged on the mounting plate and located between the two wire arranging rollers. The cleaning mechanism comprises two L-shaped blocks, one end of the two L-shaped blocks is connected to the mounting plate, and the other end is arranged on the mounting plate. The opposite ends of the two L-shaped blocks are provided with wiping cotton, and the two wiping cottons are provided with a gap for the copper wire to pass through.
[0006] Further, the wire arranging mechanism comprises a mounting block, a mounting column and a wire arranging needle. The mounting block is mounted on the mounting plate, and the mounting block is perpendicular to the horizontal plane. The mounting column is arranged on one side of the mounting block and perpendicular to the mounting block, and the wire arranging needle is arranged on the mounting column through the mounting column. The wire arranging mechanism guides the copper wire into the upper end of the wire arranging needle.
[0007] Further, the wire arranging mechanism further comprises a wire guide plate, one end of the wire guide plate is rotatably arranged on the mounting plate, and the other end of the wire guide plate is rotatably connected to the wire arranging roller close to the wire arranging needle.
[0008] Further, the wire arranging mechanism further comprises a wire arranging mechanism, the wire arranging mechanism comprises a scissors cylinder and a telescopic cylinder, the scissors cylinder is arranged at a driving end of the telescopic cylinder, the telescopic cylinder is connected to the mounting plate, and the telescopic cylinder is used for driving the scissors cylinder to extend into or retract from below the wire arranging needle.
[0009] Further, the wire arranging mechanism further comprises a lifting cylinder, the lifting cylinder is connected to the mounting plate, the telescopic cylinder is arranged at a driving end of the lifting cylinder, and the lifting cylinder is used for driving the telescopic cylinder to ascend or descend.
[0010] Further, the wire arranging mechanism further comprises a vertical movement module, a driving end of the vertical movement module is connected to the mounting plate, and the vertical movement module is used for driving the mounting plate to ascend or descend.
[0011] Further, the wire arranging mechanism further comprises a horizontal movement module, a driving end of the horizontal movement module is connected to the vertical movement module, and the horizontal movement module is used for driving the vertical movement module to ascend or descend.
[0012] The one or more technical solutions in the coil automatic wire arranging and arranging device provided by the embodiment of the utility model have at least one of the following technical effects: the copper wire enters the wire arranging mechanism from the winding wheel, sequentially passes through each wire arranging roller, the wire arranging roller straightens and arranges the copper wire, guides the copper wire to enter the wire arranging mechanism, and discharges the copper wire, avoids mutual entanglement or knotting of the copper wire, influences the winding effect, also avoids that the bending amplitude of the copper wire is too large and the copper wire is broken. When the copper wire passes through each wire arranging roller, the copper wire also passes through the gap between the two L-shaped blocks, at this time, the wiping cotton contacts the copper wire, cleans the dust on the copper wire, and the friction between the copper wire and the wiping cotton can limit the elimination of static electricity on the copper wire, ensures that the copper wire is not interfered by static electricity in the winding process, and thus the uniformity and consistency of the wire arranging are improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without paying creative labor.
[0014] Fig. 1 The structure diagram of the coil automatic wire arranging and arranging device provided by the embodiment of the utility model.
[0015] Fig. 2Another structural schematic view of the coil automatic wire arranging and tidying device is provided in the embodiment of the utility model.
[0016] Sign: 100, mounting plate; 200, tidying mechanism; 210, tidying roller; 220, cleaning mechanism; 221, L-shaped block; 222, wiping cotton; 230, wire guide plate; 300, wire arranging mechanism; 310, mounting block; 320, mounting column; 330, wire arranging needle; 400, cutting mechanism; 410, scissor cylinder; 420, telescopic cylinder; 430, lifting cylinder; 500, vertical movement module; 600, horizontal movement module. DETAILED DESCRIPTION
[0017] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, and are intended to explain the embodiments of the utility model, and cannot be understood as a limitation of the utility model.
[0018] In the description of the embodiments of the utility model, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the utility model.
[0019] In addition, the terms "first", "second" are only for description purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0020] In the embodiments of the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication or interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.
[0021] In an embodiment of the present application, referring to Figs. 1-2 As shown in the figure, a coil automatic wire arranging and straightening device is provided, which comprises a mounting plate 100, a wire straightening mechanism 200 and a wire arranging mechanism 300. The wire straightening mechanism 200 and the wire arranging mechanism 300 are arranged on the mounting plate 100, and the wire arranging mechanism 300 is located at the lower end of the mounting plate 100, and the wire straightening mechanism 200 is located above the wire arranging mechanism 300. The wire straightening mechanism 200 comprises a plurality of wire straightening rollers 210 and a cleaning mechanism 220. Each wire straightening roller 210 is rotatably arranged on the mounting plate 100 from top to bottom along the direction of the mounting plate 100, and the cleaning mechanism 220 is arranged on the mounting plate 100 and located between the two wire straightening rollers 210. The cleaning mechanism 220 comprises two L-shaped blocks 221, one end of each L-shaped block 221 is connected to the mounting plate 100, and the other end is arranged on the mounting plate 100 in opposition. The opposite ends of the two L-shaped blocks 221 are each provided with a wiping cotton 222, and a gap for the copper wire to pass through is provided between the two wiping cottoms 222. In this embodiment, the copper wire enters the wire straightening mechanism 200 from the winding wheel, passes through each wire straightening roller 210 in turn, the wire straightening roller 210 straightens the copper wire, and guides the copper wire into the wire arranging mechanism 300 to discharge the copper wire, avoiding the copper wire from being entangled or knotted with each other, affecting the winding effect, and also avoiding the copper wire from being bent too much and breaking. When the copper wire passes through each wire straightening roller 210, it also passes through the gap between the two L-shaped blocks 221 at the same time, at which time the wiping cotton 222 contacts the copper wire to clean the dust on the copper wire, and the friction between the copper wire and the wiping cotton 222 can limit the elimination of static electricity on the copper wire, ensuring that the copper wire is not disturbed by static electricity during the winding process, thereby improving the uniformity and consistency of the wire arrangement.
[0022] More specifically, referring to Figs. 1-2 As shown in the figure, the wiping cotton 222 is coated with insulating paint, and when the copper wire passes through the wiping cotton 222, the insulating paint is coated on the copper wire to prevent short circuit between circuit components.
[0023] Specifically, referring to Figs. 1-2 As shown in the figure, the wire arranging mechanism 300 comprises a mounting block 310, a mounting column 320 and a wire arranging needle 330. The mounting block 310 is mounted on the mounting plate 100, and the mounting block 310 is perpendicular to the horizontal plane. The mounting column 320 is arranged on one side of the mounting block 310 and perpendicular to the mounting block 310, and the wire arranging needle 330 is arranged on the mounting column 320 through the mounting column 320, and the wire straightening mechanism 200 guides the copper wire to enter the upper end of the wire arranging needle 330. In this embodiment, the wire straightening mechanism 200 guides the copper wire to the upper end of the wire arranging needle 330, and the copper wire passes out from below the wire arranging needle 330 after entering the wire arranging needle 330, avoiding the influence of the bending of the copper wire itself on the winding quality, and at the same time, the position of the mounting block 310 on the mounting plate 100 and the extension length of the mounting column 320 can be adjusted to adjust the position of the wire arranging needle 330 below the wire arranging needle 330.
[0024] In particular, referring to Figs. 1-2 As shown in the figure, the wire arranging mechanism 200 further comprises a wire plate 230, one end of the wire plate 230 is rotatably arranged on the mounting plate 100, and the other end of the wire plate 230 is rotatably connected to the wire arranging roller 210 close to the arranging needle 330. In this embodiment, the position of the wire plate 230 is adjusted by rotating, so as to adjust the wire arranging roller 210 close to the arranging needle 330, and the wire arranging roller 210 close to the arranging needle 330 is located directly above the arranging needle 330, so as to avoid affecting the winding quality due to the bending of the copper wire itself.
[0025] In particular, referring to Figs. 1-2 As shown in the figure, the cutting mechanism 400 further comprises a scissors cylinder 410 and a telescopic cylinder 420, the scissors cylinder 410 is arranged at the driving end of the telescopic cylinder 420, the telescopic cylinder 420 is connected to the mounting plate 100, and the telescopic cylinder 420 is used to drive the scissors cylinder 410 to extend into or retract from below the arranging needle 330. In this embodiment, when the winding movement is completed once, the telescopic cylinder 420 drives the scissors cylinder 410 to extend into below the arranging needle 330, and then the scissors cylinder 410 cuts the copper wire, thereby completing the winding action once.
[0026] In particular, referring to Figs. 1-2 As shown in the figure, the cutting mechanism 400 further comprises a lifting cylinder 430, the lifting cylinder 430 is connected to the mounting plate 100, the telescopic cylinder 420 is arranged at the driving end of the lifting cylinder 430, and the lifting cylinder 430 is used to drive the telescopic cylinder 420 to ascend or descend. In this embodiment, the lifting cylinder 430 can drive the telescopic cylinder 420 to move in the vertical direction, so as to drive the cutting position of the scissors cylinder 410, and adjust the cutting position of the scissors cylinder 410 according to the length of the lead required by different workpieces.
[0027] In particular, referring to Figs. 1-2 As shown in the figure, the vertical movement module 500 is further connected to the mounting plate 100 at the driving end, and the vertical movement module 500 is used to drive the mounting plate 100 to ascend or descend. In this embodiment, the vertical movement module 500 is used to control the arranging height of the arranging needle 330, so as to reduce the distance between the arranging needle 330 and the workpiece, effectively improve the winding efficiency, and avoid the bending of the copper wire.
[0028] In particular, referring to Figs. 1-2 As shown in the figure, the horizontal movement module 600 is further connected to the vertical movement module 500 at the driving end, and the horizontal movement module 600 is used to drive the vertical movement module 500 to ascend or descend. In this embodiment, the horizontal movement module 600 is used to drive the arranging needle 330 to move in the horizontal direction, so as to effectively control the number of layers of the winding coil of the workpiece.
[0029] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A coil automatic wire arrangement and management device, characterized by: It includes a mounting plate, a wire management mechanism and a wire arranging mechanism; the wire management mechanism and the wire arranging mechanism are arranged on the mounting plate, and the wire arranging mechanism is located at the lower end of the mounting plate, and the wire management mechanism is located above the wire arranging mechanism; the wire management mechanism includes a plurality of wire management rollers and a cleaning mechanism; each of the wire management rollers is rotatably arranged on the mounting plate from top to bottom along the direction of the mounting plate, and the cleaning mechanism is arranged on the mounting plate and is located between two of the wire management rollers; the cleaning mechanism includes two L-shaped blocks, one end of the two L-shaped blocks is connected to the mounting plate, and the other end is arranged on the mounting plate opposite to each other; wiping cotton is provided at the opposite ends of the two L-shaped blocks, and a gap is provided between the two wiping cottons for the copper wire to pass through.
2. The automatic coil arranging and managing device according to claim 1, characterized in that: The cable arranging mechanism includes a mounting block, a mounting post and a cable arranging needle; the mounting block is mounted on the mounting plate, and the mounting block is perpendicular to the horizontal plane; the mounting post is arranged on one side of the mounting block, and is perpendicular to the mounting block, the cable arranging needle passes through the mounting post and is arranged on the mounting post, and the cable management mechanism guides the copper wire into the upper end of the cable arranging needle.
3. The automatic coil arranging and managing device according to claim 2, characterized in that: The wire management mechanism further includes a wire plate, one end of which is rotatably disposed on the mounting plate, and the other end of which is rotatably connected to the wire management roller close to the cable arrangement pin.
4. The automatic coil arranging and managing device according to claim 2, characterized in that: It also includes a cutting mechanism, which includes a scissors cylinder and a telescopic cylinder. The scissors cylinder is arranged at the driving end of the telescopic cylinder, the telescopic cylinder is connected to the mounting plate, and the telescopic cylinder is used to drive the scissors cylinder to extend in or out from under the wire traversing needle.
5. The automatic coil arranging and managing device according to claim 4, characterized in that: The cutting mechanism further comprises a lifting cylinder, wherein the lifting cylinder is connected to the mounting plate, and the telescopic cylinder is arranged at a driving end of the lifting cylinder, and the lifting cylinder is used to drive the telescopic cylinder to rise or fall.
6. The automatic coil arranging and managing device according to any one of claims 1 to 5, characterized in that: It also includes a vertical moving module, a driving end of which is connected to the mounting plate, and the vertical moving module is used to drive the mounting plate to rise or fall.
7. The automatic coil arranging and managing device according to claim 6, characterized in that: It also includes a horizontal moving module, a driving end of the horizontal moving module is connected to the vertical moving module, and the horizontal moving module is used to drive the vertical moving module to rise or fall.